Unmanned inspection device for natural gas station

By designing an unmanned patrol device for natural gas field stations including drones, servo motors and electric telescopic poles, the problem that existing devices cannot be effectively inspected in small corners is solved, comprehensive patrol and natural gas monitoring of drones are realized, and the comprehensiveness and efficiency of patrols are improved.

CN222859745UActive Publication Date: 2025-05-13CHAOZHOU YUANTAI GAS CO LTD
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Patent Information

Application Number
CN202421714486.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-05-13
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The existing unmanned inspection equipment of natural gas stations cannot be effectively inspected in small corners, resulting in the need of manual inspection, affecting the comprehensiveness of unmanned inspection.

Method used

An unmanned inspection device for natural gas field stations was designed, using the main body of the drone, rotary frame, servo motor and electric telescopic pole, combined with the camera and gimbal, and through the telescopic and angle adjustment of the natural gas monitor, a comprehensive inspection of the natural gas field stations was achieved.

Benefits of technology

It has realized the replacement of manual inspection in unattended areas, improved the comprehensiveness of unattended inspection, effectively detected small corners in natural gas stations, and reduced the need for manual inspection.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of natural gas stations, and discloses a natural gas station unmanned inspection device which comprises an unmanned aerial vehicle body and a rotating stand, the rotating stand is arranged on one side of the outer wall of the bottom of the unmanned aerial vehicle body, a rotating shaft is arranged between the bottoms of the rotating stand, and a first electric telescopic rod is fixed to the outer wall of the rotating shaft. A first servo motor is arranged on one side of the outer wall of the rotating frame, one end of an output shaft of the first servo motor is fixedly connected with one end of the rotating shaft, and a U-shaped connecting frame is rotationally arranged at one end of a piston rod of the first electric telescopic rod. The natural gas monitoring instrument can be controlled to reach a specified monitoring area to monitor the natural gas concentration, the angle of the natural gas monitoring instrument can be adjusted through rotation of a first servo motor and a second servo motor, the natural gas monitoring instrument can conveniently extend into a narrow monitoring area, manual inspection is replaced, and the comprehensiveness of unmanned inspection is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of natural gas stations, in particular to an unmanned inspection device for natural gas stations. Background Art

[0002] As an LNG production station, the current common LNG production station team operation personnel configuration is mostly 3 people, among which 1 person is required to be on duty at the central control panel, 1 person is required to patrol the station and inspect the process operation post, and 1 person is required to be at the station gate. At least 2 people are required for daily equipment maintenance in the station, and after the LNG tank truck arrives at the station, the gate guard needs to transfer to the unloading operation, at which time the station gate will be unmanned.

[0003] If there are tank trucks coming again or during maintenance, materials are collected from the material yard, or outsiders enter the station for external inspection, and some production materials and maintenance equipment are stored in the booth, they cannot be controlled in time. If more personnel are added, each team needs to add 1 person, a total of 4 people per shift, which will increase the manpower cost of the gas station, and the cost-effectiveness is low. In addition, under the condition of normal supply of pipeline gas source, the normal workload of the entrance gate is greatly reduced. There is a waste of time to configure one person on duty, and there is a possibility of mismanagement if no one is configured.

[0004] The existing Chinese patent (CN117208249A) discloses an unmanned inspection device for a natural gas station, including a drone body, a gas leak detector in the drone body, and the gas leak detector is installed on a longitudinal slider, the longitudinal slider is sleeved on a longitudinal screw rod and a longitudinal guide rod, the longitudinal screw rod and the longitudinal guide rod are installed on a support seat, the support seat is installed on a transverse moving plate, and the transverse moving plate is sleeved on the transverse screw rod and the transverse guide rod. The beneficial effect of the present invention is that the gas leak detector can be moved to any position relative to the drone body, and can extend outward a certain distance, so as to facilitate detection of small corners in the natural gas station.

[0005] However, the gas leakage detector in the above technical solution can only be adjusted horizontally and vertically, but cannot be adjusted at an angle. In some narrow corners, it cannot be inserted for detection, so manual inspection is still required, which affects the comprehensiveness of unmanned inspection. Utility Model Content

[0006] The purpose of the utility model is to provide an unmanned inspection device for a natural gas station to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an unmanned inspection device for a natural gas station, comprising: a drone body and a rotating frame, a rotating frame is provided on one side of the outer wall of the bottom of the drone body, a rotating shaft is provided between the bottom of the rotating frame, a first electric telescopic rod is fixed to the outer wall of the rotating shaft, a first servo motor is provided on one side of the outer wall of the rotating frame, one end of the output shaft of the first servo motor is fixedly connected to one end of the rotating shaft, a U-shaped connecting frame is rotatably provided at one end of the piston rod of the first electric telescopic rod, a second electric telescopic rod is fixed to one end of the U-shaped connecting frame, a natural gas monitor is provided at one end of the second electric telescopic rod, a second servo motor is provided on the outer wall of one end of the piston rod of the first electric telescopic rod, and one end of the output shaft of the second servo motor is fixedly connected to the outer wall of the U-shaped connecting frame.

[0008] Furthermore, a gimbal is provided in the center of the outer wall at the bottom of the drone body, and a camera is provided on one side of the gimbal.

[0009] Furthermore, a first infrared sensor is provided at one end of the piston rod of the first electric telescopic rod, and the first infrared sensor is used to sense obstacles at the end of the piston rod of the first electric telescopic rod.

[0010] Furthermore, a second infrared sensor is provided on one side of the outer wall of the natural gas monitor, and the second infrared sensor is used to sense obstacles on one side of the natural gas monitor.

[0011] Furthermore, a fixed shaft is provided at the connection position between the U-shaped connecting frame and the first electric telescopic rod, the fixed shaft is rotationally connected to the first electric telescopic rod, and the fixed shaft is fixedly connected to the output shaft of the second servo motor.

[0012] Furthermore, the natural gas monitor is used to detect the concentration of combustible gas in the air.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model uses the drone body, the first servo motor and the first electric telescopic rod to realize that when the unmanned inspection device of the natural gas station is used, the drone can fly, cooperate with the camera and the pan-tilt setting, and take photos and record videos of the natural gas station. It can replace manual inspection in unmanned areas, ensure that the station is under supervision, and avoid waste of personnel configuration.

[0015] During the drone inspection process, when it is necessary to monitor whether natural gas leaks in key areas, the drone is controlled to fly to the monitoring area, and the first servo motor drives the first electric telescopic rod to rotate, and the second servo motor drives the second electric telescopic rod to rotate. In conjunction with the extension and retraction of the first electric telescopic rod and the second electric telescopic rod, the natural gas monitor can be controlled to reach the designated monitoring area to monitor the natural gas concentration. The rotation of the first servo motor and the second servo motor can adjust the angle of the natural gas monitor, so that the natural gas monitor can be inserted into a narrow monitoring area, replacing manual inspections and improving the comprehensiveness of unmanned inspections. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional diagram of an unmanned inspection device for a natural gas station according to the utility model;

[0017] Figure 2 This is a three-dimensional diagram of an unmanned inspection device for a natural gas station according to the utility model;

[0018] Figure 3 This is a three-dimensional diagram of an unmanned inspection device for a natural gas station according to the utility model;

[0019] Figure 4 This is a front view of an unmanned inspection device for a natural gas station according to the utility model.

[0020] In the figure: 1. UAV body; 2. rotating frame; 3. first servo motor; 4. first electric telescopic rod; 5. U-shaped connecting frame; 6. second servo motor; 7. second electric telescopic rod; 8. natural gas monitor; 9. first infrared sensor; 10. second infrared sensor; 11. gimbal; 12. camera. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] See also Figure 1-Figure 4The utility model provides a technical solution: an unmanned inspection device for a natural gas station, comprising: a drone body 1 and a rotating frame 2, a rotating frame 2 is provided on one side of the outer wall at the bottom of the drone body 1, a rotating shaft is provided between the bottoms of the rotating frame 2, a first electric telescopic rod 4 is fixed to the outer wall of the rotating shaft, a first servo motor 3 is provided on one side of the outer wall of the rotating frame 2, one end of the output shaft of the first servo motor 3 is fixedly connected to one end of the rotating shaft, a U-shaped connecting frame 5 is rotatably provided at one end of the piston rod of the first electric telescopic rod 4, a second electric telescopic rod 7 is fixed at one end of the U-shaped connecting frame 5, a natural gas monitor 8 is provided at one end of the second electric telescopic rod 7, a second servo motor 6 is provided on the outer wall of one end of the piston rod of the first electric telescopic rod 4, and one end of the output shaft of the second servo motor 6 is fixedly connected to the outer wall of the U-shaped connecting frame 5. The first servo motor 3 drives the first electric telescopic rod 4 to rotate, and the second servo motor 3 drives the second electric telescopic rod 7 to rotate. In conjunction with the extension and retraction of the first electric telescopic rod 4 and the second electric telescopic rod 7, the natural gas monitor 8 can be controlled to reach a designated monitoring area to monitor the natural gas concentration. The rotation of the first servo motor 3 and the second servo motor 6 can adjust the angle of the natural gas monitor 8, so that the natural gas monitor 8 can be extended into a narrow monitoring area, replacing manual inspections and improving the comprehensiveness of unmanned inspections.

[0023] A gimbal 11 is provided at the center of the outer wall at the bottom of the drone body 1, and a camera 12 is provided on one side of the gimbal 11. The gimbal 11 is a device installed on the drone, used to fix and adjust the direction and angle of mission payloads such as cameras. Its main functions include realizing self-stabilization function and controlling the rotation of spatial orientation. The gimbal 11 is driven by a motor and can rotate in the horizontal and vertical directions, thereby allowing the camera to capture images at different angles.

[0024] A first infrared sensor 9 is provided at one end of the piston rod of the first electric telescopic rod 4, and the first infrared sensor 9 is used to sense obstacles at the end of the piston rod of the first electric telescopic rod 4. A second infrared sensor 10 is provided on one side of the outer wall of the natural gas monitor 8, and the second infrared sensor 10 is used to sense obstacles on one side of the natural gas monitor 8. The infrared sensor emits infrared rays, and when encountering an obstacle, the infrared rays are reflected back to the sensor and received. According to the strength of the received reflected signal, the sensor can determine the distance and position of the obstacle, thereby sending a signal to the control system to make corresponding action adjustments, such as stopping telescoping or changing direction.

[0025] A fixed shaft is provided at the connection position between the U-shaped connecting frame 5 and the first electric telescopic rod 4 . The fixed shaft is rotationally connected to the first electric telescopic rod 4 , and the fixed shaft is fixedly connected to the output shaft of the second servo motor 6 .

[0026] The natural gas monitor 8 is used to detect the concentration of combustible gases in the air. The natural gas monitor 8 uses a high-performance catalytic combustion sensor, which reacts quickly to combustible gases and can accurately detect gas concentrations in a short time. It has an acoustic, visual and vibration alarm function. Once the gas concentration exceeds the preset threshold, an alarm will be sounded to remind personnel to take emergency measures. The monitor is designed with harsh operating environments in mind. It has high dust and water resistance and can work normally under various climatic conditions. The natural gas monitor is equipped with a password-protected setting mode and zero calibration, making daily use and maintenance more convenient while avoiding safety hazards caused by misoperation. It has a 30-day automatic data recording and downloading function, which is conducive to long-term monitoring and data analysis, and provides a basis for safety management. Using a 3.7V lithium-ion rechargeable battery, the natural gas monitor can work continuously for about 15 hours, meeting the needs of long-term monitoring.

[0027] When the unmanned inspection device of the natural gas station is used, the flight of the drone, in conjunction with the setting of the camera 12 and the gimbal 11, can inspect the natural gas station, take photos and record videos, and can replace manual inspections in unmanned areas, ensuring that the station is under supervision while avoiding waste of personnel configuration;

[0028] During the drone inspection process, when it is necessary to monitor whether natural gas leaks in key areas, the drone is controlled to fly to the monitoring area, and the first servo motor 3 drives the first electric telescopic rod 4 to rotate, and the second servo motor 3 drives the second electric telescopic rod 7 to rotate. In conjunction with the extension and retraction of the first electric telescopic rod 4 and the second electric telescopic rod 7, the natural gas monitor 8 can be controlled to reach the designated monitoring area to monitor the natural gas concentration. The rotation of the first servo motor 3 and the second servo motor 6 can adjust the angle of the natural gas monitor 8, so that the natural gas monitor 8 can be inserted into a narrow monitoring area, replacing manual inspections and improving the comprehensiveness of unmanned inspections.

[0029] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

Claims

1. A natural gas station unmanned inspection device, comprising: A drone body (1) and a rotating frame (2), characterized in that: a rotating frame (2) is provided on one side of the outer wall at the bottom of the drone body (1), a rotating shaft is provided between the bottom of the rotating frame (2), a first electric telescopic rod (4) is fixed on the outer wall of the rotating shaft, a first servo motor (3) is provided on one side of the outer wall of the rotating frame (2), one end of the output shaft of the first servo motor (3) is fixedly connected to one end of the rotating shaft, a U-shaped connecting frame (5) is rotatably provided at one end of the piston rod of the first electric telescopic rod (4), a second electric telescopic rod (7) is fixed at one end of the U-shaped connecting frame (5), a natural gas monitor (8) is provided at one end of the second electric telescopic rod (7), a second servo motor (6) is provided on the outer wall of one end of the piston rod of the first electric telescopic rod (4), and one end of the output shaft of the second servo motor (6) is fixedly connected to the outer wall of the U-shaped connecting frame (5).

2. The unmanned inspection device for a natural gas station according to claim 1 is characterized by: A pan platform (11) is provided at the center of the outer wall at the bottom of the drone body (1), and a camera (12) is provided on one side of the pan platform (11).

3. The unmanned inspection device for a natural gas station according to claim 1 is characterized in that: A first infrared sensor (9) is provided at one end of the piston rod of the first electric telescopic rod (4), and the first infrared sensor (9) is used to sense obstacles at the end of the piston rod of the first electric telescopic rod (4).

4. The unmanned inspection device for a natural gas station according to claim 3 is characterized by: A second infrared sensor (10) is provided on one side of the outer wall of the natural gas monitor (8), and the second infrared sensor (10) is used to sense obstacles on one side of the natural gas monitor (8).

5. The unmanned inspection device for a natural gas station according to claim 1 is characterized by: A fixed shaft is provided at the connection portion between the U-shaped connecting frame (5) and the first electric telescopic rod (4); the fixed shaft is rotationally connected to the first electric telescopic rod (4); and the fixed shaft is fixedly connected to the output shaft of the second servo motor (6).

6. The unmanned inspection device for a natural gas station according to claim 1 is characterized by: The natural gas monitor (8) is used to detect the concentration of combustible gas in the air.

Citation Information

Patent Citations

  • Unmanned inspection device for natural gas station

    CN117208249A