Device for preventing diaphragm from being reversely installed

By designing a device to prevent the diaphragm from being reversed, the drive assembly and servo motor are used to detect the rotational state of the diaphragm drum and output an alarm signal, which solves the problem of diaphragm reversed, improves the quality and safety of the battery cell, and has higher applicability.

CN222860710UActive Publication Date: 2025-05-13广东瑞浦兰钧能源有限公司
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Patent Information

Application Number
CN202421360222.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-05-13
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

During the battery cell production process of lithium-ion batteries, the diaphragm roll is easily reversed, resulting in the diaphragm being unable to be sent to the detection station smoothly, affecting the quality and safety of the battery cell.

Method used

A device for preventing diaphragm reverse installation is designed, including a transmission assembly, a feed assembly, a fixture and a servo motor. The transmission assembly drives the feeding assembly to rotate through the transmission belt and the transmission wheel, so that the diaphragm drum rotates in a preset direction. The servo motor detects the rotational state of the transmission assembly. When the diaphragm roll is installed in reverse, the transmission assembly cannot rotate, and the servo motor outputs an alarm signal.

Benefits of technology

It effectively avoids the problem of diaphragm reverse installation, ensures that the diaphragm is sent to the testing station smoothly, and improves the quality and safety of the battery cell. At the same time, the design of the servo motor and directional speed roller shaft provides greater force, and the position and gap size can be adjusted according to the width of the diaphragm, improving applicability.

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Abstract

The utility model discloses a device for preventing a diaphragm from being reversely installed. The device comprises a support, a transmission assembly, a feeding assembly, a fixing piece and a servo motor, wherein the transmission assembly, the feeding assembly, the fixing piece and the servo motor are installed on the support. The servo motor is detachably connected with the support through the fixing piece. The transmission assembly comprises a transmission belt and at least three sets of transmission wheels, and all the transmission wheels are rotationally connected through the transmission belt. The feeding assembly comprises a loading roller shaft, a feeding roller shaft and a guide shaft, the loading roller shaft and the feeding roller shaft are fixedly connected with the transmission wheels respectively, and the guide shaft is arranged on the side close to the feeding roller shaft. According to the utility model, the problem of reverse mounting of the diaphragm in the cell production process is solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of lithium battery preparation, and in particular relates to a device for preventing a diaphragm from being reversely installed. Background Art

[0002] The quality of the lithium-ion battery core directly affects the safety, consistency and service life of the lithium-ion battery. In the current battery cell production process, the winding machine stacks the electrode and the diaphragm separately and winds them into a battery cell. After the diaphragm is used up, it is easy to install the diaphragm roll upside down when replacing the diaphragm, making it impossible for the rotating wheel to send the diaphragm to the inspection station. Therefore, it is necessary to confirm the installation method of the diaphragm roll. Only when the diaphragm roll is installed correctly can the diaphragm be successfully sent to the inspection station. Utility Model Content

[0003] The technical problem solved by the utility model is to provide a device for preventing the reverse installation of the diaphragm, thereby solving the problem of reverse installation of the diaphragm in the production process of the battery core.

[0004] The technical solution of the utility model is: to provide a device for preventing the reverse installation of the diaphragm, comprising a bracket and a transmission assembly, a feeding assembly, a fixing member and a servo motor installed on the bracket; the servo motor is detachably connected to the bracket through the fixing member;

[0005] The transmission assembly includes a transmission belt and at least three sets of transmission wheels, and all the transmission wheels are rotatably connected through the transmission belt;

[0006] The feeding assembly comprises a loading roller shaft, a feeding roller shaft and a guide shaft. The loading roller shaft and the feeding roller shaft are respectively fixedly connected to a group of the transmission wheels, and the guide shaft is arranged on a side close to the feeding roller shaft.

[0007] Furthermore, a cavity is provided on a side of the fixing member close to the bracket, and the transmission wheel and the transmission belt are arranged in the cavity.

[0008] Furthermore, an opening is provided on a side of the fixing member close to the servo motor, and the motor shaft passes through the opening and is detachably connected to a group of the transmission wheels.

[0009] Furthermore, a diaphragm sleeve is provided on the loading roller shaft, and the diaphragm sleeve is detachably connected to the loading roller shaft.

[0010] Furthermore, the transmission wheel includes a driving wheel and a driven wheel, and the transmission belt is rotationally connected to the driving wheel and the driven wheel.

[0011] Furthermore, the motor shaft of the servo motor is detachably connected to the driving wheel.

[0012] Furthermore, the guide shaft is movably connected to the bracket.

[0013] Furthermore, the bracket is a partition, the transmission roller and the guide shaft are arranged on a side away from the servo motor, and the transmission wheel and the transmission belt are arranged on a side close to the servo motor.

[0014] Furthermore, at least two groups of mounting holes are provided on the partition, and the transmission roller is fixedly connected to the driven wheel through the mounting holes.

[0015] Furthermore, the transmission wheel is a pulley or a gear, and the transmission belt is a belt or a chain.

[0016] The beneficial effects of the utility model are as follows: the utility model provides a device for preventing the reverse installation of the diaphragm, including a transmission component, a feeding component, a fixing part and a servo motor, the transmission component includes a transmission belt and a transmission wheel, the feeding component includes a loading roller, a feeding roller and a guide shaft, the servo motor drives the transmission wheel to rotate, the transmission wheel drives the transmission roller to rotate, so that the diaphragm reel mounted on the transmission roller rotates in a preset direction, and at the same time another set of transmission rollers rotates in the same direction as the diaphragm reel to deliver the diaphragm, when the diaphragm reel is reversed, the transmission roller cannot rotate, the servo motor detects that the transmission wheel connected to the transmission roller cannot rotate, and outputs an alarm signal, thereby avoiding the reverse installation of the diaphragm during the winding process of the battery cell. At the same time, compared with the direction and speed rollers, the servo motor can provide a greater force, and can adjust the position according to the actual width of the diaphragm, change the gap size, and has higher applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 A schematic diagram of the first structure of a diaphragm reverse installation device provided by an embodiment of the utility model;

[0019] Figure 2 A second structural schematic diagram of a diaphragm reverse installation device provided by an embodiment of the utility model;

[0020] Description of reference numerals:

[0021] 1- transmission assembly, 2- feeding assembly, 3- bracket, 4- fixed block, 5- servo motor;

[0022] 11-transmission wheel, 12-transmission belt, 21-loading roller shaft, 22-feeding roller shaft, 23-guide shaft, 24-diaphragm sleeve. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In the present invention, the terms "first", "second", etc. are mainly used to distinguish different devices, elements or components (the specific types and structures may be the same or different), and are not used to indicate or imply the relative importance and quantity of the indicated devices, elements or components. Unless otherwise specified, "plurality" means two or more.

[0025] The following is a detailed description of the implementation of the present invention in conjunction with the specific drawings:

[0026] Figure 1 A first structural schematic diagram of a diaphragm reverse installation device provided by an embodiment of the utility model is shown in FIG. Figure 2 for Figure 1 A second structural schematic diagram of a diaphragm reverse installation device provided by an embodiment of the utility model is shown as follows: Figure 1 and Figure 2 As shown, a diaphragm reverse installation device includes a transmission component 1, a feeding component 2, a bracket 3, a fixing block 4 and a servo motor 5. The transmission component 1 includes three sets of transmission wheels 11 and a transmission belt 12. The feeding component 2 includes a loading roller 21, a feeding roller 22, a guide shaft 23 and a diaphragm sleeve 24. The transmission component 1 and the feeding component 2 are both detachably connected to the bracket 3.

[0027] The bracket 3 is provided with a fixing block 4 which is detachably connected to the bracket 3, the servo motor 5 is detachably connected to the fixing block 4, a cavity is provided on the side of the fixing block 4 close to the bracket 3, three groups of transmission wheels 11 and a transmission belt 12 are accommodated in the cavity, the motor shaft of the servo motor 5 passes through an opening on the fixing block 4 and is connected to a group of transmission wheels 11, the fixing block 4 includes two groups of symmetrical side walls, two groups of bolt structures are respectively arranged on each group of side walls, the fixing block 4 is detachably connected to the bracket 3 by bolts, so as to facilitate the rapid installation of the diaphragm reverse mounting device.

[0028] Each set of transmission wheels 11 is connected by a transmission belt 12, and the servo motor 5 drives the transmission wheels 11 to rotate. The three sets of transmission wheels 11 form a stable triangle, and all the transmission wheels 11 rotate synchronously in the same direction, wherein the servo motor 5 can adjust the speed and direction of rotation as needed.

[0029] The loading roller 21 and the feeding roller 22 are respectively fixedly connected to a group of transmission wheels 11. When the transmission wheel 11 rotates, the loading roller 21 and the feeding roller 22 are driven to rotate clockwise in the same direction. If the diaphragm is installed correctly, the diaphragm is transported to the buffer area. If the diaphragm is reversed and cannot be discharged, the loading roller 21 stops rotating, driving the transmission wheel 11 and the servo motor 5 to stop rotating. When the servo motor 5 stops rotating, an alarm signal is sent to the system to remind the winding device that the diaphragm is reversed.

[0030] The diaphragm reverse loading device includes a loading roller 21 and a feeding roller 22, and a guide shaft 23 is provided on the side close to the feeding roller 22. The guide shaft 23 is rotatably connected to the bracket 3. The guide shaft 23 and the feeding roller 22 tighten the diaphragm, wherein the feeding roller 22 provides rotational power, and the guide shaft 23 is an unpowered rotating shaft, which cooperates with the feeding roller 22 to transport the diaphragm to the buffer area of ​​the winder.

[0031] A diaphragm sleeve 24 is provided on the loading roller 21, on which a wound diaphragm is mounted. The diaphragm sleeve 24 is detachably connected to the loading roller 21. When the loading roller 21 rotates clockwise, the diaphragm is discharged in a clockwise direction. At this time, the installation position of the sleeve is correct. When the diaphragm sleeve 24 is reversely installed, the material cannot be discharged, causing the loading roller 21 to stop rotating.

[0032] The diaphragm reverse installation device includes three groups of transmission wheels 11, including a driving wheel and a driven wheel. The driving wheel is movably connected to the motor shaft of the servo motor 5. The loading roller shaft 21 and the feeding roller shaft 22 are respectively connected to a group of driven wheels. The driving wheel and the driven wheel are connected through a transmission belt 12. When the diaphragm device is working normally, the driving wheel drives the driven wheel to rotate. When the diaphragm sleeve 24 is reversed, the driven wheel stops rotating, and the conveyor belt 16 and the driving wheel stop rotating due to friction resistance. The servo motor 4 detects that the resistance encountered when the motor shaft rotates increases, and sends an alarm signal to remind the diaphragm sleeve 24 to be reversed.

[0033] The membrane reverse installation device further includes a bracket 3, which is a partition in this embodiment, and a loading roller 21, a feeding roller 22 and a guide shaft 23 are arranged on a side away from the servo motor 5, and a transmission wheel 11 and a transmission belt 12 are arranged on a side close to the servo motor 5. The servo motor 5 and the membrane feeding device are arranged on different sides, which can effectively prevent the membrane from being rolled into the servo motor 5.

[0034] The bracket 3 is also provided with two groups of mounting holes, through which the loading roller shaft 21 and the feeding roller shaft 22 are fixedly connected to the driving wheel 11 , and the loading roller shaft 11 and the feeding roller shaft 22 rotate synchronously with the driving wheel 11 .

[0035] The transmission wheel 11 is a pulley or a gear, and the transmission belt 12 is a belt or a chain. This structure can ensure that the transmission device does not slide. When the driven wheel stops rotating, the friction resistance to the driving wheel rotation process is increased, so that the servo motor 4 stops rotating due to the resistance. Compared with the direction and speed roller, the servo motor can provide greater force, and can adjust the position according to the actual width of the diaphragm, change the gap size, and has higher applicability.

[0036] Obviously, the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention is described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

[0037] Note that in the description of this specification, the reference terms "some embodiments", "other embodiments", etc., mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

Claims

1. A device for preventing reverse installation of a diaphragm, characterized in that: It comprises a bracket and a transmission assembly, a feeding assembly, a fixing piece and a servo motor installed on the bracket; the servo motor is detachably connected to the bracket through the fixing piece; The transmission assembly includes a transmission belt and at least three sets of transmission wheels, and all the transmission wheels are rotatably connected through the transmission belt; The feeding assembly comprises a loading roller shaft, a feeding roller shaft and a guide shaft. The loading roller shaft and the feeding roller shaft are respectively fixedly connected to a group of the transmission wheels, and the guide shaft is arranged on a side close to the feeding roller shaft.

2. A diaphragm reverse installation prevention device as claimed in claim 1, characterized in that: A cavity is provided on one side of the fixing member close to the bracket, and the transmission wheel and the transmission belt are arranged in the cavity.

3. A diaphragm reverse installation prevention device as claimed in claim 2, characterized in that: An opening is provided on one side of the fixing member close to the servo motor, and the motor shaft passes through the opening and is detachably connected to a group of the transmission wheels.

4. A diaphragm reverse installation prevention device as claimed in claim 1, characterized in that: A diaphragm sleeve is provided on the loading roller shaft, and the diaphragm sleeve is detachably connected to the loading roller shaft.

5. The device for preventing reverse installation of a diaphragm according to claim 1, characterized in that: The transmission wheel comprises a driving wheel and a driven wheel, and the transmission belt is rotatably connected with the driving wheel and the driven wheel.

6. A diaphragm reverse installation prevention device as claimed in claim 5, characterized in that: The motor shaft of the servo motor is detachably connected to the driving wheel.

7. A diaphragm reverse installation prevention device as claimed in claim 6, characterized in that: The guide shaft is movably connected to the bracket.

8. A diaphragm reverse installation prevention device as claimed in claim 7, characterized in that: The support is a partition, the transmission roller and the guide shaft are arranged on a side away from the servo motor, and the transmission wheel and the transmission belt are arranged on a side close to the servo motor.

9. A diaphragm reverse installation prevention device as claimed in claim 8, characterized in that: At least two groups of mounting holes are provided on the partition plate, and the transmission roller is fixedly connected to the driven wheel through the mounting holes.

10. A diaphragm reverse installation prevention device as claimed in claim 6, characterized in that: The transmission wheel is a pulley or a gear, and the transmission belt is a belt or a chain.