Galvanizing tank with blow-drying function
By designing a galvanizing tank with blow-drying function and adopting bidirectional galvanizing and double station design, the problems of low utilization rate and low drying efficiency of existing equipment are solved, and efficient galvanizing and rapid drying are achieved, reducing costs.
Patent Information
- Application Number
- CN202421614660.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-09
AI Technical Summary
Existing galvanizing equipment can only process a single set of steel wire during the galvanizing process, and the equipment utilization rate is low, and the drying efficiency of the steel wire after galvanizing is not high, resulting in high costs.
A galvanizing tank with blow-drying function is designed, adopting bidirectional galvanizing and double station design. By setting up a guide wire rack, limit roller, drying box and heating box, efficient galvanizing and rapid drying of multiple steel wires can be achieved.
Through bidirectional galvanizing and double station design, the utilization rate and working efficiency of the equipment are improved, the cost of galvanizing is reduced, and the efficiency of wire surface treatment is improved through accelerated drying function.
Smart Images

Figure CN222861675U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire production, in particular to a galvanizing tank with a drying function. Background Art
[0002] Galvanizing refers to a surface treatment technology that coats a layer of zinc on the surface of metal, alloy or other materials for aesthetics and rust prevention. In the production process of steel wire, a galvanizing tank is required for galvanizing.
[0003] Chinese patent authorization announcement number CN 217709713 U discloses a galvanized steel wire trough, which relates to the technical field of electroplating equipment, including an electroplating trough, wherein a pay-off roller and a winding roller are respectively arranged on the top of both sides of the electroplating trough, and a group of pay-off wheels and a group of winding wheels are respectively equidistantly arranged outside the pay-off roller and the winding roller, and guide rollers are respectively rotatably arranged on both sides of the top of the inner cavity of the electroplating trough, and a group of conveying wheels are respectively arranged outside the two guide rollers corresponding to the pay-off wheel and the winding wheel, and tensioning rollers are respectively rotatably arranged at the bottom of the two guide rollers in the electroplating trough. The utility model uses multiple pay-off wheels to insert multiple steel wires into the electroplating trough along the insertion groove, and then reels the steel wires on the winding wheel through the conveying of the conveying wheel, and realizes the galvanizing operation of multiple steel wires at the same time through the electroplating liquid in the electroplating trough, which can improve a certain work efficiency. When the galvanized steel wire passes through the drying cylinder, the hot air evenly ejected through the air outlet can dry the surface of the steel wire more comprehensively;
[0004] The above-mentioned existing technical solutions have the following shortcomings: the technical solution can realize basic galvanizing operation on steel wire during use, but it can only realize galvanizing operation of a single group of steel wire during the galvanizing process, the equipment utilization rate is low, and there is a certain room for optimization. Therefore, it is necessary to design a galvanizing tank with a blowing function to solve the above-mentioned problems. Utility Model Content
[0005] The utility model aims to provide a galvanizing tank with a blow-drying function to solve the problems of low working efficiency and high cost proposed in the above background technology.
[0006] To achieve the above object, the utility model provides the following technical solution: a galvanizing tank with a blow-drying function, comprising a fixing plate and a galvanizing tank body, wherein the fixing plate is fixed to the top ends of both sides of the galvanizing tank body;
[0007] A second drying box is fixed on one side of the galvanizing tank body, a second wire guide rack is fixed on the other side of the galvanizing tank body, and wire guide slots are evenly opened on the outer sides of the second wire guide rack and the first wire guide rack, connecting plates are fixed on the inner sides of the second wire guide rack and the first wire guide rack, and guide rollers are connected to the inner sides of the connecting plates, a heating box is fixed on one end of the galvanizing tank body, second limiting rollers are connected to the top ends of both sides of the inside of the galvanizing tank body, and the inside of the galvanizing tank body below the second limiting rollers is connected to the first limiting rollers;
[0008] The top of the fixed plate is respectively fixed with a first drying box and a first wire guide rack.
[0009] Preferably, the top ends of the first drying box and the second drying box are evenly connected with drying tubes, and the bottom ends of the drying tubes are evenly provided with drying heads.
[0010] Preferably, the cross-section of the drying heads is configured to be trumpet-shaped, and the drying heads are arranged at equal intervals at the bottom end of the drying tube.
[0011] Preferably, reinforcing ribs are fixed to the bottom ends of the fixing plates, and the cross-sections of the reinforcing ribs are all arranged to be triangular.
[0012] Preferably, a top plate is fixed to the top of the galvanizing tank body, and a motor is arranged on one side of the top of the top plate, and connecting shafts are rotatably connected to both sides of the bottom end of the top plate, the connecting shafts are connected to the motor, and the connecting shafts are connected to each other through pulleys, and stirring paddles are evenly fixed on the outside of the connecting shafts.
[0013] Preferably, the cross-sections of the stirring paddles are all arranged in a V-shape, and two groups of the stirring paddles are arranged.
[0014] Preferably, heating tubes are evenly arranged inside the heating box, the bottom ends of both sides of the heating box are connected to shunt tubes, and the other ends of the shunt tubes are connected to the drying tubes.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the galvanizing tank with a blow-drying function realizes the function of efficient galvanizing;
[0016] By providing a first wire guide rack and a second wire guide rack, during use, the steel wire passes through the first wire guide rack into the main body of the galvanizing tank, and is guided and limited by the first limiting roller, and the galvanized steel wire passes through the first limiting roller on the other side into the first drying box, and another set of the second wire guide rack, the second limiting roller and the second drying box can repeat the above operation, that is, the work efficiency can be effectively improved through bidirectional galvanizing, and the production of different types of steel wires can be met through double-station galvanizing, thereby maximizing equipment utilization and reducing costs;
[0017] By providing a drying box, two sets of drying boxes are staggered up and down during use. The galvanized steel wire passes through the drying box, and the hot air blower and the heating pipe in the heating box are started, so that the hot air is diffused through the shunt pipe and the drying pipe and through the drying head, so as to realize the accelerated drying function of the steel wire and improve the work efficiency.
[0018] A top plate is provided, which is connected to the top of the main body of the galvanizing tank during use. The starting motor drives the connecting shaft on one side of the bottom to rotate, and the connecting shaft on the other side rotates under the action of the pulley, so that the stirring paddle rotates synchronously. Under the action of the stirring paddle, an upward vortex can be formed, so that the temperature of the upper and lower layers of zinc liquid in the galvanizing tank can be balanced, reducing the temperature difference and ensuring the galvanizing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0021] Figure 2 This is a schematic diagram of the three-dimensional structure of the main body of the galvanizing tank of the utility model;
[0022] Figure 3 This is a schematic diagram of the internal three-dimensional structure of the heating box of the utility model;
[0023] Figure 4 This is a schematic diagram of the three-dimensional structure of the connecting shaft of the utility model;
[0024] Figure 5 This is a schematic diagram of the top plate of the utility model in a three-dimensional structure when viewed from above;
[0025] Figure 6 It is a three-dimensional structural schematic diagram of the second drying box of the utility model.
[0026] Explanation of the reference numerals in the figure: 1. first drying box; 2. shunt pipe; 3. fixing plate; 4. second wire guide rack; 5. heating box; 6. second drying box; 7. first wire guide rack; 8. wire guide groove; 9. connecting plate; 10. guide roller; 11. top plate; 12. connecting shaft; 13. motor; 14. galvanizing tank body; 15. second limiting roller; 16. first limiting roller; 17. heating tube; 18. stirring paddle; 19. pulley; 20. drying tube; 21. drying head. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-Figure 6 , the utility model provides the following technical solutions: Example
[0029] In order to solve the problems of high galvanizing cost and low equipment utilization in the prior art, the following solution is disclosed, specifically: Figure 1 and Figure 2 As shown, it includes a fixed plate 3 and a galvanizing tank body 14. The bottom ends of the fixed plates 3 are fixed with reinforcing ribs, and the cross-sections of the reinforcing ribs are all arranged in a triangular shape. The fixed plates 3 are fixed to the top ends of both sides of the galvanizing tank body 14. A second drying box 6 is fixed to one side of the galvanizing tank body 14, and a second wire guide frame 4 is fixed to the other side of the galvanizing tank body 14. The outer sides of the second wire guide frame 4 and the first wire guide frame 7 are evenly provided with wire guide grooves 8. The inner sides of the second wire guide frame 4 and the first wire guide frame 7 are fixed with connecting plates 9, and the inner sides of the connecting plates 9 are connected with guide rollers 10. A heating box 5 is fixed to one end of the galvanizing tank body 14. The top ends of both sides of the inside of the galvanizing tank body 14 are connected with second limiting rollers 15, and the inside of the galvanizing tank body 14 below the second limiting rollers 15 is connected with first limiting rollers 16. The top ends of the fixed plates 3 are respectively fixed with the first drying box 1 and the first wire guide frame 7.
[0030] In this embodiment, when in use, a first wire guide rack 4 and a second wire guide rack 7 are provided. During the galvanizing process, the steel wire passes through the first wire guide rack 4 into the interior of the galvanizing tank main body 14, and is guided and limited by the first limiting roller 16. The galvanized steel wire passes through the first limiting roller 16 on the other side into the interior of the first drying box 6. Another set of second wire guide racks 7, second limiting rollers 15 and second drying box 1 can repeat the above operation, that is, the work efficiency can be effectively improved through bidirectional galvanizing, and the production of different types of steel wires can be met through double-station galvanizing, thereby maximizing equipment utilization and reducing costs. Example
[0031] This embodiment is different from the first embodiment in that a drying component is provided to accelerate the drying speed of the steel wire, and a stirring component is provided to reduce the temperature difference phenomenon. Figure 1 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, the top of the first drying box 1 and the second drying box 6 are evenly connected with a drying tube 20, and the bottom of the drying tube 20 is evenly provided with a drying head 21, the cross-section of the drying head 21 is arranged in a trumpet shape, and the drying heads 21 are evenly spaced and arranged at the bottom of the drying tube 20. The heating tube 17 is evenly arranged inside the heating box 5, and the bottom ends of both sides of the heating box 5 are connected with a shunt pipe 2, and the other end of the shunt pipe 2 is connected to the drying tube 20. A top plate 11 is fixed to the top of the galvanizing tank body 14, and a motor 13 is arranged on one side of the top of the top plate 11. Both sides of the bottom of the top plate 11 are rotatably connected with connecting shafts 12, which are connected to the motor 13, and the connecting shafts 12 are connected by pulleys 19. A stirring paddle 18 is evenly fixed on the outside of the connecting shaft 12, and the cross-section of the stirring paddle 18 is arranged in a V shape, and two groups of stirring paddles 18 are arranged.
[0032] In this embodiment, when in use, the two groups of drying boxes are staggered and arranged up and down. The steel wire after galvanizing passes through the drying box, and the hot air blower and the heating tube 17 in the heating box 5 are started, so that the hot air is diffused through the shunt pipe 2 and the drying tube 20 and through the drying head 21, so as to realize the accelerated drying function of the steel wire and improve the work efficiency. At the same time, during use, the motor 13 is started to drive the connecting shaft 12 on one side of the bottom to rotate, and the connecting shaft 12 on the other side rotates under the action of the pulley 19, so that the stirring paddle 18 rotates synchronously. Under the action of the stirring paddle 18, an upward vortex can be formed, so that the temperature of the zinc liquid in the upper and lower layers inside the galvanizing tank body 14 can be balanced, the temperature difference phenomenon is reduced, and the galvanizing effect is guaranteed.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A galvanizing tank with a blow-drying function, comprising a fixing plate (3) and a galvanizing tank body (14), wherein the fixing plate (3) is fixed to the top ends of both sides of the galvanizing tank body (14); Features: A second drying box (6) is fixed on one side of the galvanizing tank body (14), a second wire guide frame (4) is fixed on the other side of the galvanizing tank body (14), and wire guide grooves (8) are evenly provided on the outer sides of the second wire guide frame (4) and the first wire guide frame (7), connecting plates (9) are fixed on the inner sides of the second wire guide frame (4) and the first wire guide frame (7), and guide rollers (10) are connected on the inner sides of the connecting plates (9), a heating box (5) is fixed on one end of the galvanizing tank body (14), second limiting rollers (15) are connected to the top ends of both sides of the interior of the galvanizing tank body (14), and the interior of the galvanizing tank body (14) below the second limiting rollers (15) is connected to the first limiting rollers (16); The first drying box (1) and the first wire guide frame (7) are respectively fixed to the top end of the fixed plate (3).
2. The galvanizing tank with a blow-drying function according to claim 1, characterized in that: The top ends of the first drying box (1) and the second drying box (6) are evenly connected to drying tubes (20), and the bottom ends of the drying tubes (20) are evenly provided with drying heads (21).
3. The galvanizing tank with a blow-drying function according to claim 2, characterized in that: The cross-sections of the drying heads (21) are all arranged in a trumpet shape, and the drying heads (21) are arranged at equal intervals at the bottom end of the drying tube (20).
4. The galvanizing tank with a blow-drying function according to claim 1, characterized in that: The bottom ends of the fixed plates (3) are all fixed with reinforcing ribs, and the cross-sections of the reinforcing ribs are all arranged to be triangular.
5. The galvanizing tank with a blow-drying function according to claim 1, characterized in that: A top plate (11) is fixed to the top of the galvanizing tank body (14), and a motor (13) is arranged on one side of the top of the top plate (11). Connecting shafts (12) are rotatably connected to both sides of the bottom of the top plate (11). The connecting shafts (12) are connected to the motor (13), and the connecting shafts (12) are connected via pulleys (19). A stirring paddle (18) is evenly fixed on the outside of the connecting shaft (12).
6. The galvanizing tank with a blow-drying function according to claim 5, characterized in that: The cross-sections of the stirring paddles (18) are all arranged in a V-shape, and two groups of the stirring paddles (18) are arranged.
7. The galvanizing tank with a blow-drying function according to claim 2, characterized in that: The heating box (5) is evenly provided with heating tubes (17), the bottom ends of both sides of the heating box (5) are connected to shunt tubes (2), and the other ends of the shunt tubes (2) are connected to drying tubes (20).
Citation Information
Patent Citations
Electrogalvanized steel wire tank
CN217709713U