Cotton carding and impurity removing device

Abstract

The utility model relates to the technical field of cotton carding and impurity removing, in particular to a cotton carding and impurity removing device. According to the technical scheme, the device comprises a cylinder mechanism, a licker-in mechanism, an impurity removing mechanism and an impurity discharging mechanism, the impurity removing mechanism comprises a supporting plate and an arc-shaped plate, a fixing frame is fixedly installed at the top of the supporting plate, a fixing ring movably installed in the fixing frame is arranged at the bottom of the arc-shaped plate, and a guide plate is fixedly installed on the front side of the arc-shaped plate; a cutting board groove is formed in the upper portion of the front face of the guide plate, and an impurity removing cutting board is arranged in the cutting board groove. Through the combination of various structures, the device can adjust the operation angle of the impurity removal cutter plate or replace the specification and model according to the actual processing requirement, the adjustability of the device is improved, and the device can discharge the removed impurity fibers in a reel driving mode, so that the device is convenient to use. The completeness when the impurity fibers are discharged is improved, and the situation that the interior of the impurity discharging pipe is blocked due to long-time residues is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of cotton combing and impurity removal, in particular to a cotton combing and impurity removal device. Background Art

[0002] Carding is to use a flat plate or roller carding machine to comb small cotton bundles into single fiber state with the help of needle surface movement, further remove impurities and non-spinnable short fibers, make the fibers parallel and straight, and finally make cotton strips into strip cans. In the process of carding, impurity removal treatment is required. The application number is:

[0003] The "kinetic energy impurity removal device for combing cotton" disclosed in "CN103911691B" has solved the technical disadvantage of not being able to collect broken seeds, impurities and short fibers, but in actual use, devices with similar structures still have many defects. For example, it does not have the function of adjusting the impurity removal performance during operation, which makes it impossible for the device to adjust and control the impurity removal state according to the situation of the cotton bundle, resulting in high limitations in the use of the device; at the same time, the collection structure is relatively simple, and the removed impurities are blown out by wind-driven means. Although the wind-driven method can also meet the function of discharging impurities, the wind-driven method will have residues during use, which will cause blockage inside the discharge mechanism when used for a long time, thereby reducing the stability during use, so it is necessary to design a combing impurity removal device. Utility Model Content

[0004] The purpose of the utility model is to provide a cotton combing and impurity removal device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cotton combing and impurity removal device, comprising a cylinder mechanism and a licker-in mechanism, an impurity removal mechanism, and an impurity discharge mechanism, wherein the impurity removal mechanism comprises a support plate and an arc-shaped plate, a fixing frame is fixedly installed on the top of the support plate, a fixing ring movably installed in the fixing frame is provided at the bottom of the arc-shaped plate, a guide plate is fixedly installed on the front side of the arc-shaped plate, and a knife plate groove is provided above the front side of the guide plate, an impurity removal knife plate is provided inside the knife plate groove, and an adjusting push rod whose output end is connected to the guide plate is movably installed on the front side of the support plate;

[0006] The debris removal mechanism comprises a debris removal pipe, a debris removal reel is rotatably mounted inside the debris removal pipe, a closing plate is fixedly mounted on one side of the debris removal pipe, and a debris removal motor whose output end is connected to the debris removal reel is fixedly mounted on one side of the closing plate.

[0007] A cotton combing and impurity removing device using the technical solution, a cylinder mechanism and a licker-in roller mechanism are rotatably installed inside the cotton combing device through an installation shaft rod, so that the cotton bundle can be combed and processed through the cooperation between the cylinder mechanism and the licker-in roller mechanism, a support plate can support and install the impurity removing mechanism, an arc plate is movably installed in a fixing frame on the top of the support plate through a fixing ring, and an impurity removing knife plate is arranged in a knife plate groove above the guide plate, so that the cotton bundle on the outer wall of the cylinder mechanism can be impurity removed through the installed impurity removing knife plate, and at the same time, the staff can replace the specifications and types of the impurity removing knife plates according to the materials and types of the cotton bundles, so that it is convenient for the device to replace the impurity removing knife plates with suitable ones when impurities are removed from different types of cotton bundles, and the quality and efficiency of impurity removal from cotton bundles can be increased through the suitable knives, an adjusting push rod can support between the support plate and the guide plate, and at the same time, the angle of the impurity removing knife plate during operation can be adjusted by adjusting the extension of the adjusting push rod, and the performance and quality of the impurity removal from cotton bundles can be controlled by adjusting the operating angle of the impurity removing knife plate, thereby increasing the functionality of the device and improving the impurity removal performance;

[0008] The guide plate can guide the removed debris to the inside of the debris discharge pipe, so that the debris removed by the device can be collected through the debris discharge pipe. The closing plate can close one side of the debris discharge pipe. At the same time, the debris discharge motor drives the debris discharge reel to rotate to drive the debris collected in the debris discharge pipe to be discharged. The drive of the debris discharge reel increases the quality of the debris discharge, avoids the situation where residues during debris discharge cause blockage in the debris discharge pipe, and improves the stability of the device during operation.

[0009] Preferably, both sides of the cylinder mechanism and the licker-in mechanism are fixedly mounted with mounting shafts, which can rotatably mount the cylinder mechanism and the licker-in mechanism in the carding device.

[0010] Preferably, a mounting sleeve is fixedly mounted on the back of the impurity removal blade, and a threaded rod adapted to the mounting sleeve is provided on the back of the guide plate. The mounting sleeve can limit the position of the impurity removal blade when it is installed, and the threaded rod can lock the impurity removal blade when it is installed.

[0011] Preferably, a stabilizing seat is fixedly installed on the other side of the top of the debris removal pipe, and a stabilizing frame is fixedly installed on the top of the stabilizing seat. The stabilizing seat can install the stabilizing frame, and the stabilizing frame is rotatably connected to the other end of the debris removal reel, thereby increasing the stability of the debris removal reel during rotation operation.

[0012] Preferably, an assembly plate is fixedly installed on the top and bottom of one side of the impurity discharge pipe, and an installation plate is fixedly installed on the top and bottom of the closing plate. The assembly plate and the installation plate can be used to install and fix the closing plate, thereby increasing the firmness of the closing plate during operation.

[0013] Preferably, a fixing plate is fixedly installed at the bottom of the support plate, and a rubber pad is fixedly installed at the bottom of the fixing plate. The fixing plate can fix the bottom of the support plate, and the rubber pad can elastically buffer the bottom of the fixing plate, thereby reducing the impact of external vibration on the device.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. By setting the coordination between the impurity removal blade, blade groove and adjusting push rod, the impurity removal blade can remove impurities from the cotton bundle before combing. The blade groove can be used to install the impurity removal blade, and it is convenient for the staff to replace the specifications of the impurity removal blade according to the processing conditions of the cotton bundle. The adjusting push rod can adjust the angle of the impurity removal blade during operation. By adjusting the operating angle of the impurity removal blade, the impurity removal performance of the cotton bundle can be adjusted, so that the staff can adjust and control the device according to the actual processing needs, thereby improving the practicability of the device.

[0016] 2. By setting the coordination between the debris discharge pipe, the debris discharge reel and the debris discharge motor, the debris discharge pipe can collect the debris fibers removed by the device. At the same time, the debris discharge motor drives the debris discharge reel to rotate to drive and discharge the debris fibers collected in the debris discharge pipe. Thus, the debris fibers collected in the debris discharge pipe can be discharged by the reel drive, which increases the integrity of the debris discharge, avoids the situation where the debris discharge pipe is blocked by residues for a long time, and improves the stability of the device during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 It is a schematic diagram of the impurity removal mechanism of the utility model;

[0019] Figure 3 This is a schematic diagram of the installation structure of the impurity removal blade of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the debris removal winch of the utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the stabilizing frame of the utility model.

[0022] In the figure: 1. cylinder mechanism; 2. licker-in mechanism; 3. debris removal mechanism; 301. support plate; 302. fixing plate; 303. rubber pad; 304. adjusting push rod; 305. fixing frame; 306. arc plate; 307. fixing ring; 308. guide plate; 309. knife plate groove; 4. debris removal mechanism; 401. debris removal pipe; 402. closing plate; 403. debris removal motor; 404. mounting plate; 405. debris removal winch; 406. assembly plate; 407. stabilizing frame; 408. stabilizing seat; 5. debris removal knife plate; 501. mounting sleeve; 502. threaded rod; 6. mounting shaft rod. DETAILED DESCRIPTION

[0023] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0024] Embodiment 1

[0025] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a cotton combing and impurity removal device proposed by the utility model comprises a cylinder mechanism 1 and a licker-in mechanism 2, an impurity removal mechanism 3, and an impurity removal mechanism 4, wherein the impurity removal mechanism 3 comprises a support plate 301 and an arc plate 306, wherein a fixing frame 305 is fixedly installed on the top of the support plate 301, and a fixing ring 307 movably installed in the fixing frame 305 is provided at the bottom of the arc plate 306, and a guide plate 308 is fixedly installed on the front side of the arc plate 306, and a knife plate groove 309 is provided above the front of the guide plate 308, and an impurity removal knife plate 5 is provided inside the knife plate groove 309, and an adjusting push rod 304 whose output end is connected to the guide plate 308 is movably installed on the front of the support plate 301;

[0026] The impurity discharge mechanism 4 includes an impurity discharge pipe 401, an impurity discharge reel 405 is rotatably mounted inside the impurity discharge pipe 401, and a closing plate 402 is fixedly mounted on one side of the impurity discharge pipe 401, and an impurity discharge motor 403 whose output end is connected to the impurity discharge reel 405 is fixedly mounted on one side of the closing plate 402;

[0027] The cylinder mechanism 1 and the licker-in mechanism 2 are both fixedly mounted with mounting shafts 6 , the back of the impurity removing blade 5 is fixedly mounted with a mounting sleeve 501 , and the back of the guide plate 308 is provided with a threaded rod 502 adapted to the mounting sleeve 501 .

[0028] The working principle of the cotton combing and impurity removal device based on Example 1 is as follows: the cylinder mechanism 1 and the licker-in mechanism 2 are rotatably installed inside the cotton combing device through the installation shaft 6, so that the cotton bundle can be combed and processed through the cooperation between the cylinder mechanism 1 and the licker-in mechanism 2, the support plate 301 can support and install the impurity removal mechanism 3, the arc plate 306 is movably installed in the fixing frame 305 on the top of the support plate 301 through the fixing ring 307, the impurity removal knife plate 5 is set in the knife plate groove 309 above the guide plate 308, the installation sleeve 501 can limit the impurity removal knife plate 5 when it is installed, and the threaded rod 502 can lock the impurity removal knife plate 5 when it is installed, so that the impurity removal knife plate 5 can be installed. The cotton bundles on the outer wall of the cylinder mechanism 1 are subjected to impurity removal. At the same time, the staff can replace the specifications and types of the impurity removal blade 5 according to the material and type of the cotton bundles, so that the device can be replaced with an adapted impurity removal blade 5 when removing impurities from different types of cotton bundles. The quality and efficiency of impurity removal from the cotton bundles can be improved by using the adapted blades. The push rod 304 can be adjusted to support the support plate 301 and the guide plate 308. At the same time, the extension of the push rod 304 can be adjusted to adjust the angle of the impurity removal blade 5 during operation. By adjusting the operating angle of the impurity removal blade 5, the performance and quality of the cotton bundle impurity removal can be controlled, thereby increasing the functionality of the device and improving the impurity removal performance.

[0029] The guide plate 308 can guide the removed debris fibers to the interior of the debris discharge pipe 401, so that the debris fibers removed by the device can be collected through the debris discharge pipe 401, and the closing plate 402 can close one side of the debris discharge pipe 401. At the same time, the debris discharge motor 403 drives the debris discharge reel 405 to rotate, and the debris collected in the debris discharge pipe 401 can be driven to be discharged. The drive of the debris discharge reel 405 increases the quality of the debris discharge, avoids the residue during the debris discharge and causes the internal blockage of the debris discharge pipe 401, and improves the stability of the device during operation.

[0030] Embodiment 2

[0031] like Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a cotton combing and impurity removal device proposed by the utility model, compared with the first embodiment, this embodiment also includes: a stabilizing seat 408 is fixedly installed on the other side of the top of the impurity removal pipe 401, and a stabilizing frame 407 is fixedly installed on the top of the stabilizing seat 408, an assembly plate 406 is fixedly installed on the top and bottom of one side of the impurity removal pipe 401, and a mounting plate 404 is fixedly installed on the top and bottom of the closing plate 402, a fixing plate 302 is fixedly installed on the bottom of the support plate 301, and a rubber pad 303 is fixedly installed on the bottom of the fixing plate 302.

[0032] In this embodiment, Figure 5As shown, the stabilizing seat 408 can be installed on the stabilizing frame 407, and the stabilizing frame 407 is rotatably connected to the other end of the debris removal winch 405, thereby increasing the stability of the debris removal winch 405 during the rotation operation; Figure 2 and Figure 3 , Figure 4 , Figure 5 As shown, the assembly plate 406 and the mounting plate 404 can be used to install and fix the closing plate 402, thereby increasing the firmness of the closing plate 402 during operation; Figure 2 and Figure 4 , Figure 5 As shown, the fixing plate 302 can fix the bottom of the supporting plate 301, and the rubber pad 303 can elastically buffer the bottom of the fixing plate 302, thereby reducing the impact of external vibration on the device.

[0033] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. A cotton combing and impurity removal device, comprising a cylinder mechanism (1), a licker-in mechanism (2), an impurity removal mechanism (3), and an impurity discharge mechanism (4), characterized in that: The impurity removal mechanism (3) comprises a support plate (301) and an arc-shaped plate (306); a fixing frame (305) is fixedly mounted on the top of the support plate (301); a fixing ring (307) movably mounted in the fixing frame (305) is disposed at the bottom of the arc-shaped plate (306); a guide plate (308) is fixedly mounted on the front side of the arc-shaped plate (306); a knife plate groove (309) is disposed above the front of the guide plate (308); an impurity removal knife plate (5) is disposed inside the knife plate groove (309); and an adjusting push rod (304) whose output end is connected to the guide plate (308) is movably mounted on the front of the support plate (301); The impurity removal mechanism (4) comprises an impurity removal pipe (401), an impurity removal reel (405) is rotatably mounted inside the impurity removal pipe (401), a closing plate (402) is fixedly mounted on one side of the impurity removal pipe (401), and an impurity removal motor (403) whose output end is connected to the impurity removal reel (405) is fixedly mounted on one side of the closing plate (402).

2. A cotton combing and impurity removal device according to claim 1, characterized in that: A mounting shaft rod (6) is fixedly mounted on both sides of the cylinder mechanism (1) and the licker-in roller mechanism (2).

3. A cotton combing and impurity removal device according to claim 1, characterized in that: A mounting sleeve (501) is fixedly mounted on the back of the impurity-removing blade (5), and a threaded rod (502) adapted to the mounting sleeve (501) is disposed on the back of the guide plate (308).

4. A cotton combing and impurity removal device according to claim 1, characterized in that: A stabilizing seat (408) is fixedly installed on the other side of the top of the impurity discharge pipe (401), and a stabilizing frame (407) is fixedly installed on the top of the stabilizing seat (408).

5. A cotton combing and impurity removal device according to claim 1, characterized in that: An assembly plate (406) is fixedly installed on the top and bottom of one side of the impurity discharge pipe (401), and an installation plate (404) is fixedly installed on the top and bottom of the closing plate (402).

6. A cotton combing and impurity removal device according to claim 1, characterized in that: A fixing plate (302) is fixedly mounted on the bottom of the support plate (301), and a rubber pad (303) is fixedly mounted on the bottom of the fixing plate (302).

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