Ultra-flat wear-resistant glazed brick

By designing bumps and convex plates on the bottom layer of the embryo, using the connection design of the upper and lower clamping parts, and setting marking grooves at the bottom layer of the embryo, the problem of lack of positioning and connection mechanisms when laying glazed bricks is solved, and stability, construction efficiency and anti-seepage performance are improved.

CN222862756UActive Publication Date: 2025-05-13FOSHAN GAOYAO YUSHAN CHINAWARE IND CO LTD
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Patent Information

Application Number
CN202421789926.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-13
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing glazed tiles lack effective positioning and connection mechanisms when laying, resulting in low laying efficiency, poor flatness and aesthetics, and the waterproof performance in the gaps after long-term use, which is prone to water seepage problems.

Method used

By designing multiple bumps and convex plates at the bottom of the embryo, the contact area with the cement mortar is increased and the adhesion is improved. At the same time, the design of the upper and lower clamping parts is adopted to achieve quick connection and positioning between the glazed bricks, enhance the anti-seepage performance, and a marking groove is set at the bottom of the embryo, providing users with accurate cutting guidance.

Benefits of technology

The stability and construction efficiency of glazed tiles are improved, the flatness and aesthetics of the paving are ensured, and the waterproof performance of glazed tiles is enhanced, and the waterproof performance of glazed tiles in the existing technology is solved.

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Abstract

The utility model discloses an ultra-flat wear-resistant glazed brick, and relates to the technical field of glazed bricks. The glazed brick comprises a blank bottom layer, a glaze layer is arranged on the top of the blank bottom layer, a plurality of protruding blocks and protruding plates are fixedly installed at the bottom of the blank bottom layer, and the protruding blocks and the protruding plates are arranged at intervals and used for increasing the contact area between the glazed brick and cement mortar smeared on the back face of the brick. The mold further comprises two upper clamping parts and two lower clamping parts, the two upper clamping parts and the two lower clamping parts are fixedly connected with the blank bottom layer, and the two upper clamping parts are located on the two adjacent sides of the blank bottom layer respectively. According to the glazed brick, due to the design of the convex block and the convex plate at the bottom, the bonding force is enhanced, the stable installation of the glazed brick is ensured, the upper clamping part and the lower clamping part are ingeniously matched, seamless butt joint and accurate positioning are realized, the construction efficiency is improved, meanwhile, the water seepage prevention performance is enhanced, the marking groove at the bottom of the blank bottom layer provides accurate cutting guidance, and the attractive paving is ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of glazed polished tiles, in particular to a super-flat wear-resistant glazed polished tile. Background Art

[0002] In the field of architectural ceramics, glazed tiles, as a decorative material that combines the advantages of porcelain glazed tiles and polished tiles, are deeply loved by consumers for their rich patterns, bright luster and excellent anti-slip performance. However, with the increase in market demand and widespread application, traditional glazed tiles have gradually exposed some problems in actual use.

[0003] The existing glazed tiles lack effective positioning and connection mechanisms during paving, and the side deviation of the glazed tiles is easy to occur during paving, requiring workers to manually adjust and align them repeatedly, which makes the paving process cumbersome and inefficient. At the same time, insufficient operator proficiency will also affect the overall flatness and aesthetics after paving;

[0004] After long-term use, the waterproof performance of the existing glazed tiles at the gaps will gradually decrease due to differences in construction quality, making the glazed tile surface prone to water seepage when water accumulates, and the use effect is not good enough. Utility Model Content

[0005] The purpose of the utility model is to provide an ultra-flat wear-resistant glazed tile. In the utility model, the glazed tile has enhanced bonding strength through the design of bottom convex blocks and convex plates to ensure that the glazed tile is firmly installed. The upper and lower clamping parts cooperate ingeniously to achieve seamless docking and precise positioning, improve construction efficiency, and enhance anti-water seepage performance. The marking groove at the bottom of the embryo bottom layer provides precise cutting guidance to ensure beautiful paving, thereby solving existing technical problems.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] An ultra-flat wear-resistant glazed tile, comprising:

[0008] A base layer, the top of which is provided with a glaze layer, and the bottom of which is fixedly provided with a plurality of protrusions and protrusion plates, which are arranged at intervals to increase the contact area between the glazed tiles and the cement mortar applied on the back of the tiles;

[0009] It also includes two upper clamping parts and two lower clamping parts, and the two upper clamping parts and the two lower clamping parts are fixedly connected to the embryo bottom layer. The two upper clamping parts are respectively located on two adjacent sides of the embryo bottom layer, and the two lower clamping parts are respectively located on the other two adjacent sides of the embryo bottom layer. The two upper clamping parts correspond to the two lower clamping parts of the adjacent embryo bottom layers, so as to complete the connection of the embryo bottom layer.

[0010] Optionally, the upper clamping part consists of an upper mounting plate and a clamping strip, the clamping strip is fixedly mounted on the bottom of the upper mounting plate, and the lower clamping part consists of a lower mounting plate and a mounting groove, the mounting groove is opened on the top of the lower mounting plate, and the clamping strip cooperates with the mounting groove.

[0011] Optionally, the thickness of the snap-in strip is smaller than the depth of the mounting groove, so as to reserve a filling gap for cement mortar in the mounting groove. A convex strip is fixedly mounted on the bottom of the snap-in strip, so as to further increase the contact area between the snap-in strip and the cement mortar.

[0012] Optionally, a plurality of positioning blocks are fixedly mounted on the bottom of the upper mounting plate, and a plurality of positioning grooves matching with the lower mounting plate are opened on the top of the lower mounting plate, and the positioning blocks and positioning grooves match each other to position the installation of the glazed tiles.

[0013] Optionally, a clearance groove is provided on one side of the lower mounting plate, and the clearance groove is used to make way for the adjacent upper clamping part.

[0014] Optionally, two marking grooves are provided at the bottom of the embryo bottom layer, and both marking grooves are located at the contact position between the corresponding lower clamping portion and the embryo bottom layer, so as to provide cutting marks for users.

[0015] The embodiments of the present invention have the following beneficial effects:

[0016] In the utility model, by designing a plurality of protrusions and protruding plates at the bottom of the embryo bottom layer, the contact area between the glazed tile and the cement mortar is increased, the bonding force is improved, and the glazed tile is more stable after installation, and is not prone to hollowing, falling off, and other problems;

[0017] In the utility model, the upper clamping part and the lower clamping part are arranged to realize the quick connection and positioning between the polished glazed tiles. The upper clamping part and the lower clamping part are exquisitely designed. The seamless connection between the polished glazed tiles is realized through the cooperation of the clamping strip and the installation groove. In addition, the cooperation of the positioning block and the positioning groove further improves the installation accuracy, avoids the rework caused by misalignment or deviation, and greatly improves the construction efficiency. The bending connection between the upper clamping part and the lower clamping part is conducive to improving the anti-seepage performance of the polished glazed tile plane, which is conducive to the use of the polished glazed tile plane.

[0018] In the utility model, a marking groove is provided at the bottom of the embryonic bottom layer, which provides the user with a clear cutting mark. This design allows the user to easily and accurately cut the lower clamping part as needed during the paving process, avoiding the problem of the lower clamping part being exposed when paving to the boundary later, affecting the aesthetics of the glazed tile surface.

[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 This is a schematic diagram of a three-dimensional structure of an embodiment of the utility model;

[0022] Figure 2 This is a schematic diagram of the back structure of an embodiment of the utility model;

[0023] Figure 3 This is a schematic cross-sectional view of an embodiment of the utility model;

[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the upper clamping portion of an embodiment of the utility model;

[0025] Figure 5 This is a schematic diagram of the three-dimensional structure of the lower clamping portion of an embodiment of the utility model;

[0026] Figure 6 It is a schematic cross-sectional structural diagram of the connection part of one embodiment of the utility model.

[0027] In the figure: 1, embryo bottom layer; 2, glaze layer; 3, convex block; 4, convex plate; 5, upper clamping part; 6, lower clamping part; 7, upper mounting plate; 8, clamping strip; 9, convex strip; 10, positioning block; 11, lower mounting plate; 12, mounting groove; 13, positioning groove; 14, clearance groove; 15, marking groove. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] In the description of the present invention, it should be understood that the terms "opening", "upper", "middle", "length", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0030] In order to keep the following description of the embodiments of the present invention clear and concise, the present invention omits detailed descriptions of known functions and known components.

[0031] Example 1

[0032] See also Figure 1-6 As shown, in this embodiment, a glazed tile is provided, including: a base layer 1, a glaze layer 2, a convex block 3, a convex plate 4, an upper clamping part 5, a lower clamping part 6 and other parts.

[0033] The base layer 1 is the main structure of the glazed tile, and a glaze layer 2 is arranged on the top to enhance the aesthetics and wear resistance of the glazed tile; a plurality of protrusions 3 and protrusion plates 4 are fixedly installed at the bottom of the base layer 1, and these protrusions 3 and protrusion plates 4 are arranged at intervals. The purpose is to increase the contact area between the glazed tile and the cement mortar applied on the back thereof during laying, thereby improving the stability and bonding strength of the laying.

[0034] The upper clamping part 5 and the lower clamping part 6 are respectively used to realize the connection between the glazed tiles. Specifically, the upper clamping part 5 includes an upper mounting plate 7 and a clamping strip 8, and the clamping strip 8 is fixedly installed at the bottom of the upper mounting plate 7; and the lower clamping part 6 is composed of a lower mounting plate 11 and a mounting groove 12, and the mounting groove 12 is opened at the top of the lower mounting plate 11; during installation, the clamping strip 8 can be accurately inserted into the mounting groove 12 of the lower mounting plate 11 of the adjacent glazed tiles, thereby realizing a stable connection between the glazed tiles.

[0035] In order to further optimize the clip-on effect, the thickness of the clip-on strip 8 in this embodiment is designed to be smaller than the depth of the mounting groove 12. Such a design can reserve a certain space in the mounting groove 12 for filling cement mortar, thereby further improving the connection strength and stability between the glazed tiles; in addition, a convex strip 9 is fixedly installed at the bottom of the clip-on strip 8, and the convex strip 9 can increase the contact area between the clip-on strip 8 and the cement mortar, thereby further improving the firmness of the connection.

[0036] In order to improve the positioning accuracy of the glazed tiles during the laying process, the present embodiment adds a plurality of positioning blocks 10 at the bottom of the upper mounting plate 7, and opens a positioning groove 13 matching the positioning block 10 at the top of the lower mounting plate 11; during laying, the positioning block 10 can be accurately inserted into the positioning groove 13, thereby realizing the precise positioning of the glazed tiles and avoiding misalignment and deviation during the laying process.

[0037] In order to further improve the flexibility and convenience of the glazed tiles during the laying process, a clearance groove 14 is opened on one side of the lower mounting plate 11 in this embodiment. The function of the clearance groove 14 is to make way for the adjacent upper clamping parts 5, thereby ensuring that the upper clamping parts 5 and the lower clamping parts 6 between the adjacent glazed tiles can be smoothly docked during the laying process, and the laying progress and effect will not be affected by mutual interference.

[0038] The present application can be used in the field of glazed tile technology, and can also be used in other fields applicable to the present application.

[0039] Example 2

[0040] refer to Figure 1 , 2 , 3, 5, based on the improvement of Example 1: an ultra-flat wear-resistant glazed tile, which is applied to the glazed tile technology field;

[0041] In order to facilitate users to cut and adjust during the laying process, two marking grooves 15 are opened at the bottom of the embryo bottom layer 1 in this embodiment; the two marking grooves 15 are respectively located at the contact positions of the corresponding lower clamping parts 6 and the embryo bottom layer 1. Users can make accurate cutting marks according to the positions of the marking grooves 15, so as to cut the lower clamping parts 6 of the glazed tiles as needed to avoid the exposure of the lower clamping parts 6 of the glazed tiles at the boundaries, which affects the appearance.

[0042] The glaze layer 2 fully covers the embryo bottom layer 1 and the top of the two upper clamping parts 5, which can prevent the two upper clamping parts 5 from being exposed to the outside and affecting the front appearance of the glazed tile.

[0043] The use process and working principle of the technical solution of this utility model are as follows:

[0044] During use, the user can lay and install the glazed tiles in sequence, and the gradual installation direction of the glazed tiles should be consistent with the direction of the lower clamping part 6; when laying the glazed tiles, it should be ensured that the back of the embryonic bottom layer 1 is fully in contact with the plane coated with cement mortar. The design of the protrusions 3 and the protruding plates 4 can increase the contact area between the back of the glazed tiles and the cement mortar, which is conducive to ensuring the stable installation of the glazed tiles; at the same time, the user needs to put a certain amount of cement mortar in the installation groove 12 during installation, and then use the upper clamping part 5 and the lower clamping part 6 to complete the close assembly of the two adjacent embryonic bottom layers 1; during installation, the accurate positioning of the two adjacent embryonic bottom layers 1 can be ensured by clamping a plurality of positioning blocks 10 into the corresponding positioning grooves 13, which can avoid the situation where the sides of the two embryonic bottom layers 1 are not aligned; at the same time, due to the clamping strip 8 There is a certain distance between the bottom and the bottom inner wall of the installation groove 12, and the setting of the convex strip 9 can ensure that the cement mortar can fully fix the upper clamping part 5 and the lower clamping part 6. The bending connection between the upper clamping part 5 and the lower clamping part 6 is beneficial to improving the anti-water seepage performance of the plane of the polished glazed tile; when the embryo base layer 1 is installed to the other side boundary of the plane, the user can use the cutting equipment to cut the lower clamping part 6 of the corresponding polished glazed tile along the marking groove 15 to avoid the exposure of the lower clamping part 6 of the polished glazed tile at the boundary, affecting the appearance; at the boundaries on both sides, since the glaze layer 2 fully covers the upper clamping part 5, the appearance of the polished glazed tile will not be affected. It is only necessary to fill enough cement mortar at the bottom of the upper clamping part 5 at the boundary to ensure that the installation of the polished glazed tile is firm and the back is filled densely.

[0045] It should be noted that, in the description of this specification, descriptions such as "first", "second", etc. are merely used to distinguish between various features and have no actual order or directional meaning, and this application is not limited to this.

[0046] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0047] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An ultra-flat wear-resistant glazed tile, characterized in that: include: A base layer (1), a glaze layer (2) is arranged on the top of the base layer (1), a plurality of protrusions (3) and protrusion plates (4) are fixedly installed on the bottom of the base layer (1), and the plurality of protrusions (3) and protrusion plates (4) are arranged at intervals to increase the contact area between the glazed tiles and the cement mortar applied on the back of the tiles; It also includes two upper clamping parts (5) and two lower clamping parts (6), and the two upper clamping parts (5) and the two lower clamping parts (6) are fixedly connected to the embryo bottom layer (1). The two upper clamping parts (5) are respectively located on two adjacent sides of the embryo bottom layer (1), and the two lower clamping parts (6) are respectively located on the other two adjacent sides of the embryo bottom layer (1). The two upper clamping parts (5) correspond to the two lower clamping parts (6) of the adjacent embryo bottom layer (1) to complete the connection of the embryo bottom layer (1).

2. The ultra-flat wear-resistant glazed tile according to claim 1, characterized in that: The upper clamping portion (5) is composed of an upper mounting plate (7) and a clamping strip (8), wherein the clamping strip (8) is fixedly mounted on the bottom of the upper mounting plate (7), and the lower clamping portion (6) is composed of a lower mounting plate (11) and a mounting groove (12), wherein the mounting groove (12) is opened on the top of the lower mounting plate (11), and the clamping strip (8) is matched with the mounting groove (12).

3. The ultra-flat wear-resistant glazed tile according to claim 2, characterized in that: The thickness of the clamping strip (8) is less than the depth of the installation groove (12), and is used to reserve a gap in the installation groove (12) for filling cement mortar. A convex strip (9) is fixedly mounted on the bottom of the clamping strip (8), and is used to further increase the contact area between the clamping strip (8) and the cement mortar.

4. The ultra-flat wear-resistant glazed tile according to claim 3, characterized in that: A plurality of positioning blocks (10) are fixedly mounted on the bottom of the upper mounting plate (7), a plurality of positioning grooves (13) matching with the lower mounting plate (11) are formed on the top of the lower mounting plate (11), and the positioning blocks (10) and the positioning grooves (13) match with each other to position the installation of the glazed tiles.

5. The ultra-flat wear-resistant glazed tile according to claim 4, characterized in that: A clearance groove (14) is provided on one side of the lower mounting plate (11), and the clearance groove (14) is used to make way for the adjacent upper clamping portion (5).

6. The ultra-flat wear-resistant glazed tile according to claim 1, characterized in that: Two marking grooves (15) are provided at the bottom of the embryo bottom layer (1), and the two marking grooves (15) are both located at the contact position between the corresponding lower clamping portion (6) and the embryo bottom layer (1), and are used to provide cutting marks for the user.