Secondary lead smelting furnace
By designing boiler burner, drive assembly and feeding assembly in a regenerated lead smelting furnace, local rotation and tilting of the furnace body is solved, and the overturning and spilling problem during melt pouring is improved, and the safety and efficiency of operation are improved.
Patent Information
- Application Number
- CN202420612212.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-03-28
AI Technical Summary
When the existing recycled lead smelting equipment pours the melt, the melt box moves as a whole, causing the melt to shake violently, and there is a risk of overturning and spilling.
A recycled lead smelting furnace is designed to achieve local rotation and tilt of the furnace body through the cooperation of the boiler burner, drive assembly and feeding assembly, and avoid violent shaking when the melt is poured.
It effectively avoids the problem of overturning and spilling of recycled lead melt, ensures that the melt is poured into the hopper smoothly, and improves the safety and efficiency of operation.
Smart Images

Figure CN222865538U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of secondary lead smelting equipment, in particular to a secondary lead smelting furnace. Background Art
[0002] With the development of the national economy, the use of lead is increasing, and the consumption and scrapping of lead-acid batteries are increasing. How to efficiently and environmentally recycle waste lead-acid batteries, especially the treatment of lead sludge and lead paste in waste batteries, has attracted widespread attention. The production process of recycled lead is to melt the metal waste in the lead-acid battery through a metal smelting furnace, and then synthesize recycled lead.
[0003] The existing method for smelting metal scraps is to place the metal scraps in a smelting box of a metal smelting furnace, and then the metal smelting furnace smelts the metal scraps in the smelting box. After the smelting is completed, the smelting box needs to be manually lifted out of the metal smelting furnace through a lifting device, and then the molten metal in the smelting box is poured out. However, it is difficult to manually operate the lifting device, and the lifting device has a complex structure, is easily damaged, and has a high cost.
[0004] In the published Chinese patent application, the publication number is CN217733230U, and the patent name is: an energy-saving and environmentally friendly recycled lead multi-chamber metal smelting furnace. The prior art puts the metal waste into the smelting box, and then the smelting furnace body smelts the metal waste in the smelting box. After the smelting of the metal waste in the smelting box is completed, the two sets of hydraulic cylinders are opened, and the two sets of hydraulic rods drive the two sets of extension plates to move downward under the hinge of four sets of articulated frames, four sets of articulated blocks and four sets of articulated shafts. The two sets of extension plates drive the smelting box to move upward under the constraint of the hinge, and the metal waste melt in the smelting box is introduced into the material guide channel through the pouring nozzle, and then the metal waste melt in the material guide channel is introduced into the next process for processing. Although the prior art can solve the above problems through the above scheme. However, in the prior art, when pouring the molten metal, the smelting box as a whole is moved, and the molten metal is poured into the material guide channel during the movement, which easily causes the molten metal to shake violently in the smelting box, and there is a risk of the molten metal tipping over and spilling. Therefore, in order to solve the problem of tipping over and spilling of the recycled lead molten metal in the prior art, the present application is proposed to solve the problem. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the utility model provides a secondary lead smelting furnace, which solves the problems raised in the above-mentioned background technology.
[0007] (II) Technical solution
[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a recycled lead smelting furnace, comprising a support plate, a high-temperature component, a driving component, a material receiving component and a furnace body for holding recycled lead raw materials, the outer wall of the furnace body is fixedly connected to two symmetrically arranged rotating shafts, and the furnace body is rotatably connected to the support plate through the rotating shafts; the high-temperature component comprises a boiler burner, the boiler burner is arranged on the support plate, and the boiler burner is located below the furnace body; the driving component comprises a worm wheel, a worm and a servo motor, the worm wheel is fixedly mounted on a rotating shaft, the servo motor is fixedly mounted on a side wall of the support plate, and the output shaft of the servo motor is connected to the worm through a coupling, and the spiral teeth of the worm are meshed with the teeth of the worm wheel; the material receiving component comprises a material receiving hopper and a support frame, the material receiving hopper is slidably arranged on the support frame, and the material receiving hopper is located on one side of the furnace body after sliding, and can receive the recycled lead dumped from the furnace body.
[0009] Optionally, the material receiving assembly further comprises an electric push rod, which is mounted on a support frame, and the piston shaft end of the electric push rod is detachably connected to the material receiving hopper.
[0010] Optionally, a first clamping block is fixedly connected to the end of the piston shaft of the electric push rod, and a second clamping block is fixedly connected to a side wall of the receiving hopper, and the first clamping block and the second clamping block are detachably connected.
[0011] Optionally, one end of the support frame is fixedly connected to the support plate.
[0012] Optionally, the material receiving assembly further comprises a sliding plate, a sliding groove is provided on the support frame, the support frame is slidably connected to the sliding plate via the sliding groove, a yielding groove is provided on the support frame, and one end of the sliding plate passes through the yielding groove.
[0013] Optionally, the other rotating shaft passes through the support plate, and a second connecting rod is fixedly installed at the end of the rotating shaft, the end of the second connecting rod away from the rotating shaft is hinged to the first connecting rod, and the end of the first connecting rod away from the second connecting rod is rotatably connected to one end of the sliding plate.
[0014] Optionally, the sliding plate is detachably connected to an outer side wall of the receiving hopper.
[0015] Optionally, a control panel is also included, and the control panel is electrically connected to the boiler burner, the electric push rod, and the servo motor respectively.
[0016] (III) Beneficial effects
[0017] The utility model provides a secondary lead smelting furnace, which has the following beneficial effects:
[0018] The recycled lead smelting furnace has the effects of smelting recycled lead raw materials and automatically receiving materials through the coordinated arrangement of a boiler burner, a driving component and a material receiving component. The recycled lead raw materials in the furnace body are smelted at high temperature by the boiler burner, and the recycled lead raw materials are smelted into liquid melts. The furnace body is driven to flip at a certain angle by the driving component, and the receiving hopper in the receiving component is close to the furnace body. After the furnace body flips at a certain angle, the molten liquid inside is poured into the receiving hopper, and the receiving hopper gradually approaches the furnace body, so that the molten liquid in the furnace body is poured into the receiving hopper in an orderly manner. During the whole process, the furnace body only rotates partially and tilts at a certain angle, and the furnace body no longer moves, so that the molten liquid in the furnace body can be smoothly poured into the receiving hopper, thereby effectively avoiding the problem of the recycled lead molten liquid overturning and spilling. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0020] Figure 1 This is a three-dimensional structural schematic diagram of a first embodiment of a secondary lead smelting furnace of the utility model;
[0021] Figure 2 This is a cross-sectional structural schematic diagram of a first embodiment of a secondary lead smelting furnace of the utility model;
[0022] Figure 3 This is a three-dimensional structural schematic diagram of a second embodiment of a secondary lead smelting furnace of the utility model;
[0023] Figure 4 This is a schematic diagram of the three-dimensional structure of a furnace body in Embodiment 2 of a secondary lead smelting furnace of the utility model;
[0024] Figure 5 This is a schematic diagram of the three-dimensional structure of a secondary lead smelting furnace in a second embodiment of the utility model when the furnace body is in an inverted state;
[0025] Figure 6 It is a schematic cross-sectional structure diagram of a secondary lead smelting furnace in a second embodiment of the utility model, in which the furnace body is in a flipped state.
[0026] In the figure: 1. support plate; 2. worm gear; 3. first fixed plate; 4. worm; 5. second fixed plate; 6. servo motor; 7. furnace body; 8. boiler burner; 9. receiving hopper; 10. first clamping block; 11. second clamping block; 12. electric push rod; 13. support frame; 14. slide groove; 15. sliding plate; 16. first connecting rod; 17. second connecting rod; 18. clearance groove. DETAILED DESCRIPTION
[0027] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. In the description of the utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments.
[0029] Embodiment 1
[0030] See also Figure 1 to Figure 2 The utility model provides a technical solution: a secondary lead smelting furnace, including a support plate 1, a high-temperature component, a driving component, a material receiving component and a furnace body 7 for holding secondary lead raw materials, two symmetrically arranged rotating shafts are fixedly connected to the outer wall of the furnace body 7, and the furnace body 7 is rotatably connected to the support plate 1 through the rotating shaft.
[0031] The support plate 1 is used to support the furnace body 7. The high temperature component is used to heat the furnace body 7 as a whole. After the furnace body 7 is heated up, the recycled lead raw material inside is melted. The driving component is used to drive the furnace body 7 to rotate around the rotating axis at a certain angle so that the furnace body 7 can dump the recycled lead melt. The receiving component is used to receive the recycled lead melt.
[0032] The high temperature component includes a boiler burner 8 , which is disposed on the support plate 1 and is located below the furnace body 7 .
[0033] The boiler burner 8 is used to generate a heat source and heat the furnace body 7 to increase the temperature.
[0034] The driving assembly includes a worm wheel 2, a worm 4 and a servo motor 6. The worm wheel 2 is fixedly mounted on a rotating shaft, the servo motor 6 is fixedly mounted on a side wall of the support plate 1, and the output shaft of the servo motor 6 is transmission-connected to the worm 4 through a coupling, and the helical teeth of the worm 4 are meshed with the teeth of the worm wheel 2.
[0035] Among them, the first fixed plate 3 and the second fixed plate 5 are fixedly connected to the outer wall of the support plate 1, and the two ends of the worm 4 are rotatably connected to the first fixed plate 3 and the second fixed plate 5 respectively. The output shaft of the servo motor 6 is connected to the worm 4 through a coupling, and the servo motor 6 is fixedly installed on the outer wall of the support plate 1. The servo motor 6 is used to drive the worm 4 to rotate. After the servo motor 6 is started, the worm 4 is driven to rotate through the coupling, and the spiral teeth on the worm 4 drive the worm wheel 2 to rotate. Since the worm wheel 2 is fixedly connected to the furnace body 7 through the rotating shaft, when the worm wheel 2 rotates, the furnace body 7 rotates a certain angle with the rotating shaft as the center, so that the furnace body 7 is tilted.
[0036] The material receiving assembly comprises a material receiving hopper 9 and a support frame 13 . The material receiving hopper 9 is slidably arranged on the support frame 13 . After sliding, the material receiving hopper 9 is located at one side of the furnace body 7 and can receive the recycled lead poured out of the furnace body 7 .
[0037] The receiving hopper 9 is used to hold the recycled lead melt. After the smelting is completed, the receiving hopper 9 slides close to the furnace body 7, and the receiving hopper 9 receives the melt poured out of the furnace body 7 in time.
[0038] Specifically, the material receiving assembly also includes an electric push rod 12, which is installed on a support frame 13, and the piston shaft end of the electric push rod 12 is detachably connected to the material receiving hopper 9.
[0039] The electric push rod 12 is used to push and pull the receiving hopper 9, so that the receiving hopper 9 slides on the support frame 13, and the receiving hopper 9 slides close to or away from the furnace body 7.
[0040] More specifically, the piston shaft end of the electric push rod 12 is fixedly connected to the first clamping block 10, and the side wall of the hopper 9 is fixedly connected to the second clamping block 11, and the first clamping block 10 and the second clamping block 11 are detachably connected. One end of the support frame 13 is fixedly connected to the support plate 1.
[0041] The first clamping block 10 is clamped with the second clamping block 11. The cooperation between the first clamping block 10 and the second clamping block 11 facilitates the disassembly of the receiving hopper 9.
[0042] Specifically, a secondary lead smelting furnace also includes a control panel, which is electrically connected to the boiler burner 8, the electric push rod 12, and the servo motor 6 respectively.
[0043] Among them, the control board is used to control the start and stop of the boiler burner 8 and the electric push rod 12. The control board can adopt an editable logic controller. The control board is equipped with a logic control program and a timing control program to meet the control requirements of the boiler burner 8 and the electric push rod 12.
[0044] When in use, first put the metal waste into the furnace body 7, then start the boiler burner 8 through the control panel to heat the furnace body 7, so as to melt the metal waste in the furnace body 7. After the metal waste in the furnace body 7 is melted, start the servo motor 6 and the electric push rod 12, the servo motor 6 drives the worm 4 to rotate clockwise, and the worm 4 drives the worm wheel 2 to rotate clockwise, so that the furnace body 7 turns clockwise. During the clockwise turning of the furnace body 7, the electric push rod 12 continuously pushes the receiving hopper 9, and the receiving hopper 9 moves to the bottom of the opening of the furnace body 7. As the inclination angle of the furnace body 7 increases, the solution in the furnace body 7 is poured into the receiving hopper 9. After emptying, the control panel controls the output shaft of the servo motor 6 to rotate counterclockwise, and at the same time, the control panel controls the piston rod of the electric push rod 12 to retract. At this time, the receiving hopper 9 can be directly inserted into the hole of the receiving hopper 9 with the help of an external tool, and then the receiving hopper 9 is pulled upward to make the first clamping block 10 disengage from the second clamping block 11, and the receiving hopper 9 can be directly taken out, and the next process can be directly moved to, so that it is convenient to use.
[0045] Embodiment 2
[0046] See also Figures 3 to 6 The difference between this embodiment and the first embodiment is that the material receiving assembly further includes a sliding plate 15, a slide groove 14 is provided on the support frame 13, the support frame 13 is slidably connected to the sliding plate 15 through the slide groove 14, a clearance groove 18 is provided on the support frame 13, and one end of the sliding plate 15 passes through the clearance groove 18. Another rotating shaft passes through the support plate 1, and a second connecting rod 17 is fixedly installed at the end of the rotating shaft, and the end of the second connecting rod 17 away from the rotating shaft is hinged with a first connecting rod 16, and the end of the first connecting rod 16 away from the second connecting rod 17 is rotatably connected to one end of the sliding plate 15. The sliding plate 15 is detachably connected to an outer side wall of the receiving hopper 9.
[0047] Among them, the first connecting rod 16 and the second connecting rod 17 are used to realize transmission. When the furnace body 7 is turned over, the rotating shaft is also in a rotating state, and the rotating shaft drives the second connecting rod 17 to rotate (rotate a certain angle), and the second connecting rod 17 drives the first connecting rod 16 to move. When the first connecting rod 16 moves, the sliding plate 15 is pulled to slide on the support frame 13. The sliding plate 15 slides to push (or pull) the receiving hopper 9 close to (or away from) the furnace body 7.
[0048] When in use, first put the metal waste into the furnace body 7, then start the boiler burner 8 to heat the furnace body 7, so as to melt the metal waste in the furnace body 7. After the metal waste in the furnace body 7 is melted, start the servo motor 6, the servo motor 6 drives the worm 4 to rotate clockwise, the worm 4 drives the worm wheel 2 to rotate clockwise, so that the furnace body 7 turns clockwise. During the clockwise turning of the furnace body 7, the furnace body 7 will drive the second connecting rod 17 to rotate clockwise. During the rotation of the second connecting rod 17, the first connecting rod 16 will be pulled to move, thereby driving the sliding plate 15 to move in the direction of the furnace body 7. During the gradual turning of the furnace body 7, the position of the receiving hopper 9 will always be at the discharge position of the furnace body 7, so that the receiving process is more accurate and the solution will not spill. When the solution in the furnace body 7 is poured out, the servo motor 6 is turned over, and during the resetting of the furnace body 7, the receiving hopper 9 will also move away from the furnace body 7. At this time, the receiving hopper 9 can be directly inserted into the hole of the receiving hopper 9 with the help of an external tool, and then the receiving hopper 9 can be pulled upward to disengage the first clamping block 10 from the second clamping block 11, so that the receiving hopper 9 can be directly taken out and the next process can be directly moved to.
[0049] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A secondary lead smelting furnace, characterized in that: The invention comprises a support plate (1), a high temperature component, a driving component, a material receiving component and a furnace body (7) for containing recycled lead raw materials, wherein two symmetrically arranged rotating shafts are fixedly connected to the outer side wall of the furnace body (7), and the furnace body (7) is rotatably connected to the support plate (1) via the rotating shafts; The high-temperature component comprises a boiler burner (8), wherein the boiler burner (8) is arranged on the support plate (1), and the boiler burner (8) is located below the furnace body (7); The driving assembly comprises a worm wheel (2), a worm (4) and a servo motor (6), wherein the worm wheel (2) is fixedly mounted on a rotating shaft, the servo motor (6) is fixedly mounted on a side wall of the support plate (1), and the output shaft of the servo motor (6) is transmission-connected to the worm (4) via a coupling, and the helical teeth of the worm (4) are meshed with the teeth of the worm wheel (2); The material receiving assembly comprises a material receiving hopper (9) and a support frame (13); the material receiving hopper (9) is slidably arranged on the support frame (13); the material receiving hopper (9) is located on one side of the furnace body (7) after sliding, and is capable of receiving the recycled lead poured out of the furnace body (7).
2. A secondary lead smelting furnace according to claim 1, characterized in that: The material receiving assembly further comprises an electric push rod (12), the electric push rod (12) being mounted on a support frame (13), and the piston shaft end of the electric push rod (12) being detachably connected to the material receiving hopper (9).
3. A secondary lead smelting furnace according to claim 2, characterized in that: The piston shaft end of the electric push rod (12) is fixedly connected to a first clamping block (10), and a side wall of the receiving hopper (9) is fixedly connected to a second clamping block (11), and the first clamping block (10) and the second clamping block (11) are detachably connected.
4. A secondary lead smelting furnace according to claim 3, characterized in that: One end of the support frame (13) is fixedly connected to the support plate (1).
5. A secondary lead smelting furnace according to claim 1, characterized in that: The material receiving assembly also includes a sliding plate (15), a sliding groove (14) is provided on the support frame (13), the support frame (13) is slidably connected to the sliding plate (15) via the sliding groove (14), a clearance groove (18) is provided on the support frame (13), and one end of the sliding plate (15) passes through the clearance groove (18).
6. A secondary lead smelting furnace according to claim 5, characterized in that: The other rotating shaft passes through the support plate (1), and a second connecting rod (17) is fixedly mounted on the end of the rotating shaft, an end of the second connecting rod (17) away from the rotating shaft is hinged to the first connecting rod (16), and an end of the first connecting rod (16) away from the second connecting rod (17) is rotatably connected to one end of the sliding plate (15).
7. A secondary lead smelting furnace according to claim 5, characterized in that: The sliding plate (15) is detachably connected to an outer side wall of the receiving hopper (9).
8. A secondary lead smelting furnace according to claim 2, characterized in that: It also includes a control panel, which is electrically connected to the boiler burner (8), the electric push rod (12), and the servo motor (6) respectively.
Citation Information
Patent Citations
Energy-saving and environment-friendly secondary lead multi-chamber metal smelting furnace
CN217733230U