Non-vacuum induction furnace convenient to clean

By designing the flip mechanism and cleaning mechanism in a non-vacuum induction furnace and using the motor to drive the installation ring to rotate and rotate the agitating scraper, the problem of not cleaning the furnace body for a long time affecting the smelting effect is solved, and a convenient cleaning process and efficient cleaning effect are achieved.

CN222865584UActive Publication Date: 2025-05-13大连志合鑫盛金属材料有限公司
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Patent Information

Application Number
CN202421887002.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-05-13
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

During the use of existing non-vacuum induction furnaces, the furnace body is not cleaned for a long time, which may affect the smelting effect of the device, and the cleaning process is inconvenient and requires manual internal cleaning.

Method used

A non-vacuum induction furnace including a non-vacuum induction furnace turn mechanism and a cleaning mechanism is designed. The installation ring is driven by the motor to rotate the induction furnace furnace body structure, thereby pouring the residue inside the furnace gallbladder, and cleaning the waste residue remaining on the inner wall of the furnace gallbladder by rotating the stirring scraper.

Benefits of technology

It realizes convenient cleaning of non-vacuum induction furnaces, reduces the difficulty and time of manual cleaning, and improves the cleanliness and use efficiency of the furnace body.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of non-vacuum induction furnaces, and discloses a non-vacuum induction furnace convenient to clean, which comprises a bottom plate, a non-vacuum induction furnace turnover mechanism is arranged at the top of the bottom plate, and a non-vacuum induction furnace cleaning mechanism is arranged in the non-vacuum induction furnace turnover mechanism. The bottom of the bottom plate is fixedly connected with a base, the non-vacuum induction furnace turnover mechanism comprises a non-vacuum induction furnace protection assembly and a non-vacuum induction furnace turnover assembly, and the non-vacuum induction furnace protection assembly is arranged outside the non-vacuum induction furnace turnover assembly. A second motor drives a mounting ring outside a ratchet wheel to rotate, so that the mounting ring can drive a furnace body structure of the induction furnace to rotate, residues in the furnace pipe can be poured out, and the interior of the furnace pipe can be cleaned; and therefore, the rotary stirring scraping plate can conveniently clean waste residues left on the inner wall of the furnace pipe.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-vacuum induction furnaces, in particular to a non-vacuum induction furnace that is easy to clean. Background Art

[0002] Induction furnaces are divided into two categories: induction melting furnaces and induction heating equipment. The former is used for melting or heat preservation of materials, and the charge is finally in liquid state; the latter is used for heating materials, including uniform heating of the whole material, surface heating or local heating, so a non-vacuum induction furnace that is easy to clean is required.

[0003] According to the description of a non-vacuum induction furnace for special steel processing disclosed on the patent website (authorization announcement number: CN214120749U), "The utility model discloses a non-vacuum induction furnace for special steel processing, including an induction furnace body structure, a furnace cover structure and an oscillating filter slag structure, the furnace cover structure is arranged on the top of the induction furnace body structure, the oscillating filter slag structure penetrates the furnace cover structure and is arranged inside the induction furnace body structure, the oscillating filter slag structure includes a telescopic outer rod and a telescopic inner rod, the telescopic outer rod is a hollow round rod structure, the telescopic inner rod is arranged inside the telescopic outer rod, and a barrel bracket is arranged at the end of the telescopic outer rod; by providing the oscillating filter slag structure, when the smelting process reaches a certain extent, the external telescopic device is operated to telescope the oscillating filter slag structure into the furnace liquid, and the effect of oscillation is achieved by repeating several times, so that the heating of the furnace liquid in the furnace by the induction coil layer becomes more uniform, which improves the work efficiency and saves work time."

[0004] In view of the above description, the applicant believes that the following problems exist: when the device is in use, the oscillating filter residue structure is extended and retracted into the furnace liquid, and the oscillation effect is achieved by repeatedly performing the oscillation operation, so that the heating of the furnace liquid in the furnace by the induction coil layer becomes more uniform, thereby speeding up the work efficiency. Since the furnace body is not cleaned for a long time, the smelting effect of the device may be affected. When the device is cleaned, manual cleaning of the interior may be required, which is very inconvenient. Utility Model Content

[0005] The utility model aims to provide a non-vacuum induction furnace which is easy to clean, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a non-vacuum induction furnace that is easy to clean, comprising a bottom plate, a non-vacuum induction furnace turning mechanism is arranged on the top of the bottom plate, a non-vacuum induction furnace cleaning mechanism is arranged inside the non-vacuum induction furnace turning mechanism, and a base is fixedly connected to the bottom of the bottom plate;

[0007] The non-vacuum induction furnace flipping mechanism comprises a non-vacuum induction furnace protection component and a non-vacuum induction furnace flipping component, and the non-vacuum induction furnace protection component is arranged outside the non-vacuum induction furnace flipping component.

[0008] Preferably, the non-vacuum induction furnace protection component includes motor 1, which is fixedly connected to the bottom of the base plate, the bottom of the base plate is fixedly connected to a connecting seat, the output end of the motor 1 is connected to a double-headed bevel gear rod, the outside of the double-headed bevel gear rod is meshed with a bevel gear, the top of the bevel gear is fixedly connected to a screw, the external thread of the screw is connected to a protective cover, and the top of the base plate is fixedly connected to a limiting rod. Since motor 1 is provided, it is beneficial for the double-headed bevel gear rod to drive the screw at the top of the bevel gear to rotate through power.

[0009] Preferably, through holes are opened at corresponding positions of the connecting seat and the double-headed bevel gear rod, and the double-headed bevel gear rod is rotatably connected to the inside of the connecting seat. Since the double-headed bevel gear rod is provided, it is beneficial to drive the protective cover outside the top screw of the bevel gear to slide outside the limit rod.

[0010] Preferably, through holes are provided at corresponding positions of the protective cover and the limiting rod, and the protective cover is slidably connected to the outside of the limiting rod. The provision of the limiting rod facilitates the sliding of the protective cover.

[0011] Preferably, the non-vacuum induction furnace flipping assembly includes a support plate, the support plate is fixedly connected to the top of the bottom plate at one end away from the limit rod, the outside of the support plate is fixedly connected to motor 2, the output end of motor 2 is fixedly connected to a ratchet, the outside of the ratchet is fixedly connected to a mounting ring, the outside of the support plate at one end away from motor 2 is fixedly connected to a push pump, the output end of the push pump is fixedly connected to a rotating plate, the inside of the rotating plate at one end away from the push pump is rotatably connected to a connected rotating push block, the inside of the support plate is rotatably connected to a ratchet block, a spring is provided at a middle position between the outside of the ratchet block and the inside of the support plate, and the provision of the push pump is conducive to pushing the connected rotating push block to change the limiting direction of the ratchet block.

[0012] Preferably, through holes are opened at corresponding positions of the support plate and the connecting and rotating push block, and the connecting and rotating push block is rotatably connected inside the support plate. Since the connecting and rotating push block is provided, it is beneficial for the ratchet block to cooperate with the spring to limit the rotation direction of the ratchet wheel.

[0013] Preferably, the non-vacuum induction furnace cleaning mechanism includes an induction furnace body structure, the induction furnace body structure is fixedly connected to the inside of the mounting ring, the inside of the induction furnace body structure is fixedly connected with an induction coil layer, the inside of the induction coil layer is fixedly connected with a furnace core, the top of the protective cover is fixedly connected with a cover plate, the top of the cover plate is fixedly connected with a motor three, and the output end of the motor three is fixedly connected with a rotating stirring scraper. Since the rotating stirring scraper is provided, it is beneficial to scrape off the residue on the inner wall of the furnace core.

[0014] Compared with the prior art, the utility model provides a non-vacuum induction furnace that is easy to clean and has the following beneficial effects:

[0015] 1. The non-vacuum induction furnace that is easy to clean has a non-vacuum induction furnace protection component and a non-vacuum induction furnace flipping component arranged in the non-vacuum induction furnace flipping mechanism. The non-vacuum induction furnace protection component is arranged outside the non-vacuum induction furnace flipping component, and the second motor drives the mounting ring outside the ratchet to rotate, so that the mounting ring drives the induction furnace body structure to rotate, so that the residue inside the furnace is dumped out, and the inside of the furnace is cleaned.

[0016] 2. The non-vacuum induction furnace which is easy to clean is used by a non-vacuum induction furnace cleaning mechanism in conjunction with a non-vacuum induction furnace flipping mechanism. The motor drives the rotating stirring scraper to rotate inside the furnace, thereby facilitating the rotating stirring scraper to clean the waste residue remaining on the inner wall of the furnace. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0018] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the non-vacuum induction furnace flip mechanism of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the non-vacuum induction furnace protection component of the non-vacuum induction furnace turning mechanism of the utility model;

[0021] Figure 4 It is a schematic diagram of the structure of the non-vacuum induction furnace turning mechanism and the non-vacuum induction furnace turning component of the utility model;

[0022] Figure 5This is a schematic diagram of the structure of the induction furnace body of the utility model.

[0023] In the figure: 1. bottom plate; 2. non-vacuum induction furnace turning mechanism; 21. non-vacuum induction furnace protection assembly; 211. motor one; 212. connecting seat; 213. double-headed bevel gear rod; 214. bevel gear; 215. screw; 216. limit rod; 217. protective cover; 22. non-vacuum induction furnace turning assembly; 221. support plate; 222. motor two; 223. ratchet; 224. mounting ring; 225. push pump; 226. rotating plate; 227. connecting rotating push block; 228. ratchet block; 229. spring; 3. non-vacuum induction furnace cleaning mechanism; 31. induction furnace body structure; 32. induction coil layer; 33. furnace core; 34. cover plate; 35. motor three; 36. rotating stirring scraper; 4. base. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Embodiment 1:

[0027] See also Figure 1-5 The utility model provides a technical solution: a non-vacuum induction furnace that is easy to clean, comprising a bottom plate 1, a non-vacuum induction furnace turning mechanism 2 is arranged on the top of the bottom plate 1, a non-vacuum induction furnace cleaning mechanism 3 is arranged inside the non-vacuum induction furnace turning mechanism 2, and a base 4 is fixedly connected to the bottom of the bottom plate 1;

[0028] The non-vacuum induction furnace turning mechanism 2 comprises a non-vacuum induction furnace protection component 21 and a non-vacuum induction furnace turning component 22 . The non-vacuum induction furnace protection component 21 is arranged outside the non-vacuum induction furnace turning component 22 .

[0029] Furthermore, the non-vacuum induction furnace protection component 21 includes a motor 211, which is fixedly connected to the bottom of the base plate 1, and a connecting seat 212 is fixedly connected to the bottom of the base plate 1. The output end of the motor 211 is connected to a double-headed bevel gear rod 213, and the outside of the double-headed bevel gear rod 213 is meshed with a bevel gear 214. The top of the bevel gear 214 is fixedly connected to a screw 215, and the external thread of the screw 215 is connected to a protective cover 217. The top of the base plate 1 is fixedly connected to a limiting rod 216. Since the motor 211 is provided, it is beneficial for the double-headed bevel gear rod 213 to drive the screw 215 at the top of the bevel gear 214 to rotate through power.

[0030] Furthermore, through holes are opened at corresponding positions of the connecting seat 212 and the double-headed bevel gear rod 213, and the double-headed bevel gear rod 213 is rotatably connected to the inside of the connecting seat 212. Since the double-headed bevel gear rod 213 is provided, it is beneficial to drive the protective cover 217 outside the top screw 215 of the bevel gear 214 to slide outside the limit rod 216.

[0031] Furthermore, through holes are provided at corresponding positions of the protective cover 217 and the limiting rod 216 , and the protective cover 217 is slidably connected to the outside of the limiting rod 216 . The provision of the limiting rod 216 facilitates the sliding of the protective cover 217 .

[0032] Furthermore, the non-vacuum induction furnace flipping assembly 22 includes a support plate 221, which is fixedly connected to the top of the bottom plate 1 at one end away from the limiting rod 216, the outside of the support plate 221 is fixedly connected to a motor 222, the output end of the motor 222 is fixedly connected to a ratchet 223, the outside of the ratchet 223 is fixedly connected to a mounting ring 224, the outside of the support plate 221 is fixedly connected to an end away from the motor 222, the output end of the push pump 225 is fixedly connected to a rotating plate 226, the inside of the rotating plate 226 is rotatably connected to a connected rotating push block 227 away from the push pump 225, the inside of the support plate 221 is rotatably connected to a ratchet block 228, and a spring 229 is provided at a middle position between the outside of the ratchet block 228 and the inside of the support plate 221. Since the push pump 225 is provided, it is beneficial to push the connected rotating push block 227 to change the limiting direction of the ratchet block 228.

[0033] Furthermore, through holes are opened at corresponding positions of the support plate 221 and the connecting and rotating push block 227, and the connecting and rotating push block 227 is rotatably connected to the inside of the support plate 221. Since the connecting and rotating push block 227 is provided, it is beneficial for the ratchet block 228 to cooperate with the spring 229 to limit the rotation direction of the ratchet 223.

[0034] Embodiment 2:

[0035] See also Figure 5In combination with the first embodiment, it is further obtained that the non-vacuum induction furnace cleaning mechanism 3 includes an induction furnace body structure 31, the induction furnace body structure 31 is fixedly connected to the inside of the mounting ring 224, the inside of the induction furnace body structure 31 is fixedly connected with an induction coil layer 32, the inside of the induction coil layer 32 is fixedly connected with a furnace 33, the top of the protective cover 217 is fixedly connected with a cover plate 34, the top of the cover plate 34 is fixedly connected with a motor three 35, and the output end of the motor three 35 is fixedly connected with a rotating stirring scraper 36. Since the rotating stirring scraper 36 is provided, it is beneficial to scrape off the residue on the inner wall of the furnace 33.

[0036] In actual operation, when the device is used, first, the motor 1 211 drives the double-headed bevel gear rod 213 to rotate inside the connecting seat 212, so that the double-headed bevel gear rod 213 drives the screw 215 on the top of the bevel gear 214 to rotate, and the screw 215 drives the protective cover 217 to slide outside the limit rod 216, so that the protective cover 217 drives the cover plate 34 to cover the induction furnace body structure 31, and the motor 35 drives the stirring scraper 36 to rotate inside the furnace 33, so as to rotate the furnace 33. 3, the residue on the inner wall of the induction furnace is scraped off, the cover plate 34 is raised again, and the connecting rotating push block 227 inside the rotating plate 226 is pushed by the push pump 225 to rotate inside the support plate 221, so that the ratchet block 228 cooperates with the spring 229 to change the limiting direction of the ratchet wheel 223, and the mounting ring 224 outside the ratchet wheel 223 is driven to rotate by the ratchet wheel 223, so that the mounting ring 224 drives the induction furnace body structure 31 to rotate, so that the residue scraped off inside the furnace 33 is poured out, and the inside of the furnace 33 is cleaned.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A non-vacuum induction furnace that is easy to clean, comprising a bottom plate (1), characterized in that: A non-vacuum induction furnace turning mechanism (2) is arranged on the top of the bottom plate (1), a non-vacuum induction furnace cleaning mechanism (3) is arranged inside the non-vacuum induction furnace turning mechanism (2), and a base (4) is fixedly connected to the bottom of the bottom plate (1); The non-vacuum induction furnace turning mechanism (2) comprises a non-vacuum induction furnace protection component (21) and a non-vacuum induction furnace turning component (22), wherein the non-vacuum induction furnace protection component (21) is arranged outside the non-vacuum induction furnace turning component (22).

2. The non-vacuum induction furnace that is easy to clean according to claim 1, characterized in that: The non-vacuum induction furnace protection component (21) comprises a motor 1 (211), wherein the motor 1 (211) is fixedly connected to the bottom of a base plate (1), the bottom of the base plate (1) is fixedly connected to a connecting seat (212), the output end of the motor 1 (211) is connected to a double-headed bevel gear rod (213), the outside of the double-headed bevel gear rod (213) is meshed with a bevel gear (214), the top of the bevel gear (214) is fixedly connected to a screw rod (215), the outside of the screw rod (215) is threadedly connected to a protective cover (217), and the top of the base plate (1) is fixedly connected to a limit rod (216).

3. The non-vacuum induction furnace that is easy to clean according to claim 2, characterized in that: Through holes are provided at corresponding positions of the connecting seat (212) and the double-headed bevel gear rod (213), and the double-headed bevel gear rod (213) is rotatably connected to the inside of the connecting seat (212).

4. The non-vacuum induction furnace that is easy to clean according to claim 2, characterized in that: Through holes are provided at corresponding positions of the protective cover (217) and the limiting rod (216), and the protective cover (217) is slidably connected to the outside of the limiting rod (216).

5. The non-vacuum induction furnace that is easy to clean according to claim 2, characterized in that: The non-vacuum induction furnace turning assembly (22) comprises a support plate (221), the support plate (221) being fixedly connected to the top of the bottom plate (1) at one end away from the limiting rod (216), the outside of the support plate (221) being fixedly connected to a second motor (222), the output end of the second motor (222) being fixedly connected to a ratchet (223), the outside of the ratchet (223) being fixedly connected to a mounting ring (224), the outside of the support plate (221) being away from the motor One end of the second (222) is fixedly connected to a push pump (225), and the output end of the push pump (225) is fixedly connected to a rotating plate (226). The end of the rotating plate (226) away from the push pump (225) is rotatably connected to a rotating push block (227), and the inside of the support plate (221) is rotatably connected to a ratchet block (228). A spring (229) is provided at a middle position between the outside of the ratchet block (228) and the inside of the support plate (221).

6. The non-vacuum induction furnace that is easy to clean according to claim 5, characterized in that: Through holes are provided at corresponding positions of the support plate (221) and the connecting and rotating push block (227), and the connecting and rotating push block (227) is rotatably connected inside the support plate (221).

7. The non-vacuum induction furnace that is easy to clean according to claim 5, characterized in that: The non-vacuum induction furnace cleaning mechanism (3) comprises an induction furnace body structure (31), the induction furnace body structure (31) is fixedly connected to the inside of a mounting ring (224), an induction coil layer (32) is fixedly connected to the inside of the induction furnace body structure (31), a furnace core (33) is fixedly connected to the inside of the induction coil layer (32), a cover plate (34) is fixedly connected to the top of the protective cover (217), a motor three (35) is fixedly connected to the top of the cover plate (34), and a rotating stirring scraper (36) is fixedly connected to the output end of the motor three (35).

Citation Information

Patent Citations

  • Non-vacuum induction furnace for special steel processing

    CN214120749U