Radiator detection tool

Abstract

The utility model relates to the technical field of detection tools, in particular to a radiator detection tool which comprises a rack and a plurality of detection stations arranged above the rack in sequence, the detection stations comprise the detection stations arranged in sequence, one side of each detection station is provided with a lifting frame, and the bottom end of each lifting frame is fixed on the rack. A first conveying guide rail is horizontally and fixedly arranged on the side face of the top end of the lifting frame, a clamping frame capable of horizontally sliding and moving is arranged on the first conveying guide rail and used for clamping and releasing a detected radiator during clamping and moving, and a to-be-detected product feeding detection assembly is arranged on the side, away from the second detection station, of the first detection station and located on the rack. In the product using process, a plurality of detection stations are sequentially arranged, and a detected part is automatically operated on each detection station through clamping equipment, so that the labor intensity of workers is effectively reduced, and the detection stability and efficiency are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of detection tooling, in particular to a radiator detection tooling. Background Art

[0002] Radiator is a general term for a series of devices used to conduct and release heat. In the processing of radiators, the most important component is the heat sink. The heat sink is a device that dissipates heat from the heat-prone electronic components in electrical appliances. It is mostly made of aluminum alloy, brass or bronze in the form of plates, sheets, multiple sheets, etc. Some heat sinks are set to have a hollow structure inside, and heat exchange liquid is added inside the heat sink to improve the heat exchange efficiency;

[0003] During the current heat sink processing, workers are required to conduct a series of tests on the finished heat sink, including but not limited to appearance defect detection, heat sink air tightness detection and other testing procedures. During the above-mentioned testing procedures, workers and testing equipment are required to complete the operation together. At present, during the radiator testing, the radiator needs to be transferred many times along with the progress of each process, and manual intervention is required for each transfer, which greatly affects the testing efficiency and stability.

[0004] In view of the problems exposed during current use, it is necessary to improve and optimize the structure of a radiator testing tool. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a radiator detection tool, which is convenient for quickly transferring and detecting the radiator and effectively improves the detection efficiency of the staff.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a radiator inspection tool, comprising a frame and a plurality of inspection stations arranged in sequence above the frame, the inspection stations comprising a first inspection station, a second inspection station, a third inspection station and a fourth inspection station arranged in sequence, a lifting frame with a bottom end fixed on the frame is arranged on one side of the inspection station, a first conveying guide rail is horizontally fixed on the top side of the lifting frame, a first clamping frame and a second clamping frame which can be horizontally slidably displaced are arranged on the first conveying guide rail, and the first clamping frame and the second clamping frame are used for The inspected radiator is clamped and released, a loading and detection component for inspected products is arranged on the rack at the side of the first inspection station away from the second inspection station, the uninspected radiator is positioned by the loading and detection component for inspected products, and is transported to the first inspection station by the first clamping frame for preliminary inspection, the fourth inspection station is located on the rack at one end away from the third inspection station and is provided with a finished product conveyor belt for conveying good products, a defective product conveyor rack is also arranged in the rack at one end of the finished product conveyor belt away from the fourth inspection station, and a defective product conveyor belt is arranged inside the defective product conveyor rack.

[0007] As a preferred technical solution of a radiator inspection tooling of the utility model, the loading assembly of the product to be inspected includes a storage rack, a lifting and conveying rack, a displacement conveying rack and a contour scanner. The storage rack is horizontally arranged on the rack for holding the radiator to be inspected, the lifting and conveying rack is arranged on the rack and is located on the outside of the storage rack, the displacement conveying rack is horizontally arranged on the lifting and conveying rack, and the displacement conveying rack can slide horizontally along the setting direction of the lifting and conveying rack, and the displacement conveying rack is provided with a contour scanner, and the contour scanner can be horizontally displaced on the displacement conveying rack along the setting direction of the displacement conveying rack on the displacement conveying rack, and the contour scanner is used to scan and locate the radiator.

[0008] As a preferred technical solution for a radiator inspection tooling of the utility model, the first clamping frame is consistent with the second clamping frame in structure, the first clamping frame includes a driven frame, a clamping jaw adjustment guide rail and a clamping jaw body, the first clamping frame is arranged on the first conveying guide rail and can be horizontally displaced by a driving motor, the driven frame is arranged at the bottom end of the first clamping frame and can adjust the height, the clamping jaw adjustment guide rail is horizontally arranged at the bottom end of the driven frame, and the two ends of the driven frame are provided with a clamping jaw body that can be displaced in opposite directions, and the clamping jaw body can clamp and release the radiator.

[0009] As an optimal technical solution for a radiator inspection tooling of the utility model, a lifting plate is fixedly provided on a lifting frame on one side of the inspection station, and an air tightness detector is provided on the lifting plate. When the radiator to be inspected is transported to the inspection station, the staff can inspect the radiator through the air tightness detector.

[0010] As an optimal technical solution for a radiator inspection tooling of the utility model, a plurality of lifting guide rails are arranged inside the defective product conveying rack, and a defective product conveying belt which can slide and adjust the height is embedded in the inner side of the lifting guide rails. When the defective product conveying belt is in operation, the radiator placed thereon is transferred and transported.

[0011] As an optimal technical solution for the radiator inspection tooling of the utility model, a defective product collection box is also provided on one side of the frame, the interior of the defective product collection box is a multi-layer component, and one end of the defective product collection box is provided at the discharge position of the defective product conveyor belt for collecting defective products.

[0012] As a preferred technical solution for a radiator inspection tool of the utility model, the first clamping frame is used to transfer the radiator from the inspection loading inspection assembly to the first inspection station, and the second clamping frame is used to transfer the radiator to the finished product conveyor belt or the defective product conveyor belt.

[0013] Compared with the prior art, the utility model has the following beneficial effects.

[0014] 1. During the use of this product, several inspection stations are arranged in sequence, and the flow of inspected parts at each inspection station is automated by clamping equipment, which effectively reduces the labor intensity of the staff and improves the stability and efficiency of the inspection.

[0015] 2. Scanning and inspecting the radiator with a contour scanner can facilitate the first clamping frame to accurately clamp the component to be inspected. The coordinated action of the first clamping frame and the second clamping frame can effectively increase the workpiece transfer frequency. The second clamping frame can complete the separation of good and defective products, making it easier for the components to be processed in the next process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments and in conjunction with the accompanying drawings.

[0017] Figure 1 It is a structural schematic diagram of the utility model.

[0018] Figure 2 For the utility model Figure 1 Another perspective structural diagram of .

[0019] Figure 3 It is a schematic diagram of the structure of the detection tooling part in the utility model.

[0020] Figure 4 For the utility model Figure 1 A is an enlarged structural diagram of FIG.

[0021] Figure 5 For the utility model Figure 3 Schematic diagram of the enlarged structure at B.

[0022] In the figure: 1. frame; 2. lifting frame; 3. first conveying rail; 4. first clamping frame; 41. driven frame; 42. jaw adjustment rail; 43. jaw body; 5. second clamping frame; 6. storage rack; 7. lifting conveying frame; 8. displacement conveying frame; 9. contour scanner; 10. first inspection station; 11. second inspection station; 12. third inspection station; 13. fourth inspection station; 14. finished product conveyor belt; 15. defective product conveyor rack; 16. lifting guide rail; 17. defective product conveyor belt; 18. defective product collection box. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example

[0025] like Figure 1-5 As shown, a radiator inspection tool described in the utility model includes a frame 1 and a plurality of inspection stations arranged in sequence above the frame 1, the inspection stations include a first inspection station 10, a second inspection station 11, a third inspection station 12 and a fourth inspection station 13 arranged in sequence, a lifting frame 2 with a bottom end fixed on the frame 1 is provided on one side of the inspection station, a first conveying guide rail 3 is horizontally fixed on the top side of the lifting frame 2, a first clamping frame 4 and a second clamping frame 5 which can be horizontally slidably displaced are provided on the first conveying guide rail 3, and the first clamping frame 4 and the second clamping frame 5 are used to inspect the radiator when they are displaced. For clamping and releasing, the first inspection station 10 is located on the side away from the second inspection station 11 and is provided with a to-be-inspected product loading and detection component on the frame 1. The radiator that has not been inspected is positioned by the to-be-inspected product loading and detection component and is transported to the first inspection station 10 by the first clamping frame 4 for preliminary inspection. The fourth inspection station 13 is located on the frame 1 at one end away from the third inspection station 12 and is provided with a finished product conveyor belt 14 for conveying good products. A defective product conveyor rack 15 is also provided on the frame 1 at one end of the finished product conveyor belt 14 away from the fourth inspection station 13, and a defective product conveyor belt 17 is provided inside the defective product conveyor rack 15.

[0026] Specifically, the loading assembly of the product to be inspected includes a storage rack 6, a lifting and conveying rack 7, a displacement conveying rack 8 and a contour scanner 9. The storage rack 6 is horizontally arranged on the rack 1 for holding the radiator to be inspected, the lifting and conveying rack 7 is mounted on the rack 1 and is located on the outside of the storage rack 6, the displacement conveying rack 8 is horizontally mounted on the lifting and conveying rack 7, and the displacement conveying rack 8 can slide horizontally along the setting direction of the lifting and conveying rack 7, and a contour scanner 9 is arranged on the displacement conveying rack 8. The contour scanner 9 can be horizontally displaced on the displacement conveying rack 8 along the setting direction of the displacement conveying rack 8, and the contour scanner 9 is used to scan and locate the radiator. In this embodiment, the displacement mode of the displacement conveying rack 8 and the contour scanner 9 can be displaced by setting a telescopic rod, or by setting a servo motor to drive the gear to drive the chain transmission. Because this driving mode is more common in life, it is not repeated in this solution.

[0027] Specifically, the first clamping frame 4 and the second clamping frame 5 have the same structure. The first clamping frame 4 includes a driven frame 41, a clamping jaw adjustment guide rail 42 and a clamping jaw body 43. The first clamping frame 4 is arranged on the first conveying guide rail 3 and can be horizontally displaced by a driving motor. The driven frame 41 is arranged at the bottom end of the first clamping frame 4 and can adjust the height. The clamping jaw adjustment guide rail 42 is horizontally arranged at the bottom end of the driven frame 41, and the two ends of the driven frame 41 are provided with a clamping jaw body 43 that can be displaced in opposite directions. The clamping jaw body 43 can clamp and release the radiator. In this embodiment, the displacement movement mode of the first clamping frame 4 and the second clamping frame 5 can be set to a telescopic rod for displacement, and can also be set to a servo motor drive gear to drive the chain transmission. Because this driving mode is more common in life, it is not repeated in this solution.

[0028] Specifically, a lifting plate is fixedly installed on the lifting frame 2 on one side of the inspection station, and an air tightness tester is installed on the lifting plate. When the radiator to be inspected is transported to the inspection station, the staff can inspect the radiator through the air tightness tester. In this embodiment, the staff can install different inspection equipment according to their own needs.

[0029] Specifically, a plurality of lifting guide rails 16 are provided inside the defective product conveying rack 15, and a defective product conveying belt 17 which can be slidably displaced to adjust the height is embedded inside the lifting guide rail 16. When the defective product conveying belt 17 is in operation, the radiator placed thereon is transferred and transported. In this embodiment, the lifting guide rail 16 is used to lift and guide the defective product conveying belt 17. A telescopic rod can be provided on the defective product conveying rack 15 to lift the lifting guide rail 16, and a servo motor can be provided to drive the gear to drive the chain transmission. Since this driving method is relatively common in life, it is not repeated in this solution.

[0030] Specifically, a defective product collection box 18 is also provided on one side of the frame 1. The interior of the defective product collection box 18 is a multi-layer component, and one end of the defective product collection box 18 is arranged at the discharge position of the defective product conveyor belt 17 for collecting defective products. In this embodiment, the multi-layer components inside the defective product collection box 18 are arranged horizontally. During the height adjustment process of the defective product conveyor belt 17, defective products with different problems can be placed separately and distinguished, which is convenient for subsequent rework operations.

[0031] Specifically, the first clamping frame 4 is used to transfer the radiator from the inspection loading and detection assembly to the first inspection station 10, and the second clamping frame 5 is used to transfer the radiator to the finished product conveyor belt 14 or the defective product conveyor belt 17. In this embodiment, the staff can adjust the clamping range of the first clamping frame 4 and the second clamping frame 5 according to the on-site conditions, which is more convenient for the staff to operate.

[0032] Working principle and use process of the utility model: In the use process of the detection tooling in the utility model, the staff manually places the radiator to be detected on the storage rack 6, and the radiator is scanned and detected by the profile scanner 9 when the material feeding detection component of the product to be detected is running. During this process, the profile scanner 9 can be displaced and adjusted on the displacement conveyor rack 8, and the displacement conveyor rack 8 can be displaced and adjusted on the lifting conveyor rack 7, so that the profile scanner 9 can scan the radiator on the horizontal plane;

[0033] After the contour scanner 9 completes the scanning, it adjusts its position by displacement on the first conveying guide rail 3 through the first clamping frame 4, and clamps the radiator placed on the storage rack 6. After the clamping is completed, it is placed on the first inspection station 10 for inspection of each step. The actual inspection of each step depends on the staff installing various inspection equipment for different purposes at each inspection station. After the inspection at the first inspection station 10 is completed, it is transferred to the second inspection station 11, the third inspection station 12, and the fourth inspection station 13 in sequence through the first clamping frame 4 to complete the remaining inspection steps.

[0034] After the inspection is completed, the inspected radiator is clamped by the second clamping frame 5 and distinguished as good or defective products according to the inspection results. The good products are placed on the finished product conveyor belt 14 and directly transported to the next processing station for processing. The defective products are placed on the defective product conveyor belt 17 and transferred to the defective product collection box 18 through the defective product conveyor belt 17. They are temporarily stored and wait for the next rework or other processing.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to be a further limitation of the present invention. All equivalent changes made using the contents of the specification and drawings of the present invention are within the protection scope of the present invention.

Claims

1. A radiator detection tool, characterized in that: The invention comprises a frame (1) and a plurality of detection stations arranged in sequence above the frame (1), wherein the detection stations comprise a first detection station (10), a second detection station (11), a third detection station (12) and a fourth detection station (13) arranged in sequence, a lifting frame (2) having a bottom end fixed on the frame (1) is arranged on one side of the detection station, a first conveying guide rail (3) is horizontally fixed on the top side of the lifting frame (2), a first clamping frame (4) and a second clamping frame (5) which can slide horizontally are arranged on the first conveying guide rail (3), the first clamping frame (4) and the second clamping frame (5) are used to clamp and release the radiator to be detected when they are displaced, and the A to-be-inspected product loading and detection assembly is disposed on the frame (1) at a side of the first inspection station (10) away from the second inspection station (11); a heat sink that has not been inspected is positioned by the to-be-inspected product loading and detection assembly and is transported by the first clamping frame (4) to the first inspection station (10) for preliminary inspection; a finished product conveyor belt (14) for conveying good products is disposed on the frame (1) at an end of the fourth inspection station (13) away from the third inspection station (12); a defective product conveyor rack (15) is also disposed in the frame (1) at an end of the finished product conveyor belt (14) away from the fourth inspection station (13); a defective product conveyor belt (17) is disposed inside the defective product conveyor rack (15).

2. The radiator detection tool according to claim 1, characterized in that: The material loading assembly for the product to be inspected comprises a storage rack (6), a lifting and conveying rack (7), a displacement conveying rack (8) and a profile scanner (9); the storage rack (6) is horizontally arranged on a frame (1) for holding the radiator to be inspected; the lifting and conveying rack (7) is mounted on the frame (1) and is located outside the storage rack (6); the displacement conveying rack (8) is horizontally arranged on the lifting and conveying rack (7), and the displacement conveying rack (8) can slide horizontally along the setting direction of the lifting and conveying rack (7); the displacement conveying rack (8) is provided with a profile scanner (9); the profile scanner (9) can be horizontally displaced on the displacement conveying rack (8) along the setting direction of the displacement conveying rack (8); and the profile scanner (9) is used to scan and locate the radiator.

3. The radiator detection tool according to claim 1, characterized in that: The first clamping frame (4) and the second clamping frame (5) have the same structure. The first clamping frame (4) includes a driven frame (41), a clamping jaw adjusting guide rail (42) and a clamping jaw body (43). The first clamping frame (4) is arranged on the first conveying guide rail (3) and can be horizontally displaced by a driving motor. The driven frame (41) is arranged at the bottom end of the first clamping frame (4) and can adjust the height. The clamping jaw adjusting guide rail (42) is horizontally arranged at the bottom end of the driven frame (41), and the two ends of the driven frame (41) are provided with a clamping jaw body (43) that can be displaced in opposite directions. The clamping jaw body (43) can clamp and release the radiator.

4. The radiator detection tool according to claim 1, characterized in that: A lifting plate is fixedly arranged on one side of the testing station on the lifting frame (2), and an air tightness detector is arranged on the lifting plate. When the radiator to be tested is transported to the testing station, the staff can test the radiator using the air tightness detector.

5. The radiator detection tool according to claim 1, characterized in that: The interior of the defective product conveying rack (15) is provided with a plurality of lifting guide rails (16), and the inner side of the lifting guide rails (16) is embedded with a defective product conveying belt (17) that can slide and adjust the height. When the defective product conveying belt (17) is in operation, the radiator placed thereon is transferred and transported.

6. The radiator detection tool according to claim 5, characterized in that: A defective product collection box (18) is also provided on one side of the frame (1), the interior of the defective product collection box (18) is a multi-layer structure, and one end of the defective product collection box (18) is provided at the discharge position of the defective product conveyor belt (17) for collecting defective products.

7. The radiator detection tool according to claim 2, characterized in that: The first clamping frame (4) is used to transfer the heat sink from the inspection loading and inspection assembly to the first inspection station (10), and the second clamping frame (5) is used to transfer the heat sink to the finished product conveyor belt (14) or the defective product conveyor belt (17).

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