Automobile door panel auxiliary material detection equipment

Abstract

The utility model relates to the technical field of automobile door panels, in particular to automobile door panel auxiliary material detection equipment which comprises a supporting bottom frame, a supporting frame and a jig and further comprises a detection assembly which comprises a mounting plate, a camera body, a camera lens, a control box body, a processing module, an IPC module, a light source component, a display component and a control component. Vehicle door image information on the jig is collected through the camera lens on the camera body, the collected information is transmitted to the processing module through the camera body, detection points of the collected images are detected through deep learning intelligent software in the processing module, and therefore defective products which are neglected in installation and mistaken in installation are detected. And therefore, missing detection and error detection can be avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile door panels, in particular to an auxiliary material detection device for automobile door panels. Background Art

[0002] The car door provides a passage for the driver and passengers to enter and exit the vehicle, isolates them from interference from outside the vehicle, and to a certain extent reduces side impacts and protects the occupants.

[0003] Existing vehicle doors are fully automatically produced and processed by using corresponding processing equipment, so that the final manual assembly is carried out after the vehicle doors are processed, and then the installation and fixation of the vehicle doors are completed. Usually, the vehicle doors need to be inspected before installation.

[0004] The existing detection method usually uses manual inspection with the human eye, but when working for a long time, it is difficult for the inspection workers to maintain long-term concentration, resulting in missed inspections and wrong inspections of the vehicle doors. Utility Model Content

[0005] The utility model aims to provide an automobile door panel auxiliary material detection device, aiming to solve the problem that when inspecting cars for a long time, it is difficult for inspectors to maintain long-term concentration, resulting in missed inspections and wrong inspections of car doors.

[0006] To achieve the above-mentioned purpose, the utility model provides an automobile door panel auxiliary material detection device, comprising a supporting frame, a supporting frame and a jig, wherein the supporting frame is fixedly connected to the supporting frame and is located on one side of the supporting frame, and the jig is fixedly connected to the supporting frame and is located on one side of the supporting frame.

[0007] Also includes detection components,

[0008] The detection assembly includes a mounting plate, a camera body, a camera lens, a control box, a processing module, an IPC module, a light source component, a display component and a control component. The mounting plate is fixedly connected to the support frame and is located on one side of the support frame. The camera body is fixedly connected to the mounting plate and is located on one side of the mounting plate. The camera lens is arranged on the camera body and is located on one side of the camera body. The control box is fixedly connected to the supporting base and is located on one side of the support frame. The processing module is arranged on the control box and is located on one side of the control box. The IPC module is arranged on the control box and is located on a side of the control box close to the processing module. The light source component is arranged on the mounting plate, the display component is arranged on the support frame, and the control component is arranged on the support frame.

[0009] Wherein, the light source component includes a mounting bracket and a light source, the mounting bracket is fixedly connected to the mounting plate and is located on one side of the mounting plate; the light source is arranged on the mounting bracket and is located on one side of the mounting bracket.

[0010] Wherein, the display component includes a display bracket and a display, the display bracket is fixedly connected to the support frame and is located on one side of the support frame; the display is arranged on the display bracket and is located on one side of the display bracket.

[0011] Wherein, the control component includes a control base and a button, the control base is fixedly connected to the support base and is located on one side of the support base; the button is arranged on the control base and is located on one side of the control base.

[0012] Wherein, the detection component also includes a stabilizing component, which includes a supporting bottom column and a supporting base, wherein the supporting bottom column is fixedly connected to the supporting base and is located on one side of the supporting base; the supporting base is fixedly connected to the supporting bottom column and is located on one side of the supporting bottom column.

[0013] The utility model is a vehicle door panel auxiliary material detection device. When it is necessary to detect the workpiece on the fixture, the camera body with a large target surface and a high-resolution array is used to collect image information of the vehicle door on the fixture through the camera lens on the camera body. The collected information is transmitted to the processing module through the camera body. The detection points of the collected image are detected by template matching using the deep learning intelligent software in the processing module, so as to detect defective products that are missed or misassembled, thereby avoiding the occurrence of missed detection and wrong detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0015] Figure 1 It is a structural schematic diagram of an automobile door panel auxiliary material detection device according to the first embodiment of the utility model.

[0016] Figure 2 It is a structural schematic diagram of the detection component of the first embodiment of the utility model.

[0017] Figure 3 It is a structural schematic diagram of an automobile door panel auxiliary material detection device according to the second embodiment of the utility model.

[0018] In the figure: 101-support base, 102-support frame, 103-jig, 104-mounting plate, 105-camera body, 106-camera lens, 107-control box, 108-processing module, 109-IPC module, 110-mounting bracket, 111-light source, 112-display bracket, 113-display, 114-control base, 115-button, 201-support base column, 202-support base. DETAILED DESCRIPTION

[0019] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0020] The first embodiment of the present application is:

[0021] See also Figure 1 and Figure 2 ,in Figure 1 It is a structural schematic diagram of an automobile door panel auxiliary material detection device according to the first embodiment of the utility model. Figure 2 It is a structural schematic diagram of the detection component of the first embodiment of the utility model.

[0022] The utility model provides a vehicle door panel auxiliary material detection device, including a support base 101, a support frame 102, a fixture 103 and a detection component, the detection component includes a mounting plate 104, a camera body 105, a camera lens 106, a control box 107, a processing module 108, an IPC module 109, a light source 111 component, a display component and a control component, the light source 111 component includes a mounting bracket 110 and a light source 111, the display component includes a display 113 bracket 112 and a display 113, and the control component includes a control base 114 and a button 115. The above-mentioned solution solves the problem that when inspecting vehicles for a long time, it is difficult for the inspectors to maintain their mental concentration for a long time, resulting in missed inspections and wrong inspections of vehicle doors. It can be understood that the above-mentioned solution can be used in the case where the vehicle doors need to be inspected automatically.

[0023] In this embodiment, the support frame 102 is fixedly installed on the support base frame 101 by bolts, and the jig 103 is fixedly installed on the support base frame 101 by bolts. The support base frame 101 is used to connect and support the support frame 102 and the jig 103. The jig 103 can stably and fixedly place the door workpiece on the jig 103, thereby facilitating the inspection of the door workpiece.

[0024] The mounting plate 104 is fixedly connected to the support frame 102 and is located on one side of the support frame 102; the camera body 105 is fixedly connected to the mounting plate 104 and is located on one side of the mounting plate 104; the camera lens 106 is arranged on the camera body 105 and is located on one side of the camera body 105; the control box 107 is fixedly connected to the support base 101 and is located on one side of the support frame 102; the processing module 108 is arranged on the control box 107 and is located on one side of the control box 107; the IPC module 109 is arranged on the control box 107 and is located on one side of the control box 107 close to the processing module 108; the optical The source 111 component is arranged on the mounting plate 104, the display component is arranged on the support frame 102, the control component is arranged on the support frame 102, the mounting plate 104 is fixedly mounted on the support frame 102 with bolts, and the mounting plate 104 is connected and supported by the support frame 102, the camera body 105 is arranged on the mounting plate 104, the camera body 105 adopts a high-resolution CCD camera, and is arranged on the camera body 105 through the camera lens 106, and the camera lens 106 faces the direction of the fixture 103, and the workpiece on the fixture 103 can be photographed through the camera lens 106, and the photographed picture data is transmitted to the camera body 105. The control box 107 is bolted and fixed on the support frame 101, the processing module 108 is arranged in the control box 107, and the IPC module 109 is arranged in the control box 107. The control box 107 can realize the connection support and shielding protection of the processing module 108 and the IPC module 109. The workpiece image taken in the camera body 105 can be transmitted to the processing module 108 through the processing module 108. By collecting the door image information, the deep learning intelligent software in the processing module 108 is used to detect the detection point, so as to detect the defective products that are missed or wrongly installed. The IPC module 109 can provide a trusted user Name and password, the two connected parties can establish a secure channel and use this channel to exchange encrypted data, thereby realizing access to the remote computer, the light source 111 component is arranged on the mounting plate 104, and the light source 111 can be used to supplement the light source 111 when detecting the fixture 103, the display component is arranged on the support frame 102, and the detection information data and its corresponding image can be displayed through the display component, which is convenient for operators to read, the control component is arranged on the support frame 102, and the overall operation drive of the equipment can be controlled through the control component, so that when it is necessary to detect the workpiece on the fixture 103, the camera body 105 with a large target surface and a high-resolution array is adopted.The camera lens 106 on the camera body 105 collects the door image information on the fixture 103, and the collected information is transmitted to the processing module 108 through the camera body 105. The intelligent software of deep learning in the processing module 108 uses template matching to detect the detection points of the collected image, thereby detecting defective products such as missed or wrongly installed, thereby avoiding missed detection and wrong detection.

[0025] Secondly, the mounting bracket 110 is fixedly connected to the mounting plate 104 and is located on one side of the mounting plate 104; the light source 111 is arranged on the mounting bracket 110 and is located on one side of the mounting bracket 110. There are two mounting brackets 110, and the two mounting brackets 110 are welded on the mounting plate 104. There are two light sources 111, and the two light sources 111 are arranged on the corresponding two mounting brackets 110. The light source 111 is a high-brightness special light source 111. The light source 111 can be used to supplement the inspection workpiece on the fixture 103, so that the camera lens 106 can better take pictures, analyze and inspect the workpiece on the fixture 103.

[0026] At the same time, the display 113 bracket 112 is fixedly connected to the support frame 102 and is located on one side of the support frame 102; the display 113 is arranged on the display 113 bracket 112 and is located on one side of the display 113 bracket 112, the display 113 bracket 112 is bolted and fixedly installed on the support frame 102, the display 113 is arranged on the display 113 bracket 112, and the display 113 can be connected and fixed to the display 113 bracket 112 through the display 113 bracket 112, and the display 113 can display the picture taken by the camera lens 106 and its corresponding data information on the detection of automobile door panel auxiliary materials, so that the operator can read the corresponding detection information.

[0027] Finally, the control base 114 is fixedly connected to the supporting frame 101 and is located on one side of the supporting frame 101; the button 115 is arranged on the control base 114 and is located on one side of the control base 114. The control base 114 is bolted and fixedly installed on the supporting frame 101. The control base 114 has a control circuit inside. There are two buttons 115, and the two buttons 115 are arranged on the control base 114. Pressing the button 115 realizes controlling the driving or stopping of the entire device through the control circuit of the control base 114.

[0028] When using the automobile door panel auxiliary material detection equipment of the present embodiment, when it is necessary to detect the workpiece on the jig 103, the camera body 105 with a large target surface and high resolution array is used to collect image information of the door on the jig 103 through the camera lens 106 on the camera body 105. The collected information is transmitted to the processing module 108 through the camera body 105. The detection points of the collected image are detected by template matching using the deep learning intelligent software in the processing module 108, thereby detecting defective products that are missed or mis-installed, thereby avoiding missed detection and mis-detection.

[0029] The second embodiment of the present application is:

[0030] Based on the first embodiment, please refer to Figure 3 , Figure 3 It is a structural schematic diagram of an automobile door panel auxiliary material detection device according to the second embodiment of the utility model.

[0031] The utility model provides an automobile door panel auxiliary material detection device which also includes a stabilizing component. The stabilizing component includes a supporting bottom column 201 and a supporting base 202 .

[0032] The support bottom column 201 is fixedly connected to the support base frame 101 and is located on one side of the support base frame 101; the support base 202 is fixedly connected to the support bottom column 201 and is located on one side of the support bottom column 201. There are four support bottom columns 201, and the four support bottom columns 201 are bonded to the bottom of the support base frame 101. The support base 202 is integrally connected and fixed to the corresponding four support bottom columns 201. The support base 202 can increase the contact area between the support base frame 101 and the plane, so that the support base frame 101 is more stable when placed and fixed on a plane, avoiding the support base frame 101 and its support frame 102 from tipping over and causing damage to the corresponding connected structures.

[0033] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. An automobile door panel auxiliary material detection device, comprising a supporting frame, a supporting frame and a jig, wherein the supporting frame is fixedly connected to the supporting frame and is located on one side of the supporting frame, and the jig is fixedly connected to the supporting frame and is located on one side of the supporting frame, characterized in that: Also includes detection components, The detection assembly includes a mounting plate, a camera body, a camera lens, a control box, a processing module, an IPC module, a light source component, a display component and a control component. The mounting plate is fixedly connected to the support frame and is located on one side of the support frame. The camera body is fixedly connected to the mounting plate and is located on one side of the mounting plate. The camera lens is arranged on the camera body and is located on one side of the camera body. The control box is fixedly connected to the supporting base and is located on one side of the support frame. The processing module is arranged on the control box and is located on one side of the control box. The IPC module is arranged on the control box and is located on a side of the control box close to the processing module. The light source component is arranged on the mounting plate, the display component is arranged on the support frame, and the control component is arranged on the support frame.

2. The automobile door panel auxiliary material detection equipment according to claim 1, characterized in that: The light source component comprises a mounting bracket and a light source. The mounting bracket is fixedly connected to the mounting plate and is located on one side of the mounting plate. The light source is arranged on the mounting bracket and is located on one side of the mounting bracket.

3. The automobile door panel auxiliary material detection equipment according to claim 1, characterized in that: The display component comprises a display bracket and a display, wherein the display bracket is fixedly connected to the support frame and is located at one side of the support frame; the display is arranged on the display bracket and is located at one side of the display bracket.

4. The automobile door panel auxiliary material detection equipment according to claim 1, characterized in that: The control component comprises a control base and a button. The control base is fixedly connected to the support base and is located on one side of the support base. The button is arranged on the control base and is located on one side of the control base.

5. The automobile door panel auxiliary material detection equipment according to claim 1, characterized in that: The detection assembly also includes a stabilizing component, which includes a supporting bottom column and a supporting base, wherein the supporting bottom column is fixedly connected to the supporting base and is located on one side of the supporting base; the supporting base is fixedly connected to the supporting bottom column and is located on one side of the supporting bottom column.

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