Power consumption testing machine with multi-station structure

Abstract

The utility model provides a power consumption testing machine with a multi-station structure, which comprises a controller, a material conveying mechanism, a testing mechanism, a discharging mechanism and a plurality of carrier assemblies which are arranged on a testing machine main body, a feeding end and a testing end are arranged on the testing machine main body, and the carrier assemblies are fixedly arranged on the material conveying mechanism. The carrier assembly is provided with an automatic plug connector assembly, and the material conveying mechanism can drive the carrier assembly to move to the testing end to cooperate with the testing mechanism for testing. By adopting the mechanism, the problems of easy fatigue and low test efficiency caused by manual interface plugging power consumption test in the prior art can be effectively solved, by using the equipment, a tester puts a to-be-tested product into the carrier assembly, automatic test and blanking processes can be completed through the material conveying mechanism, the test mechanism and the blanking mechanism, and the test efficiency is improved. According to the utility model, the working intensity of testers is effectively reduced, efficient testing is realized, damage to products in the testing process is avoided, and the competitiveness of enterprises is improved to a certain extent.

Description

Technical Field

[0001] The utility model relates to the technical field of electronic product production testing, in particular to a power consumption testing machine with a multi-station structure. Background Art

[0002] With the continuous development of electronic products, electronic products are becoming more and more popular. During the production of electronic products, testing is one of the important processes in the production process.

[0003] Due to the complexity of electronic products, they need to be tested before leaving the factory. Power consumption testing is one of the most important tests for electronic products.

[0004] The existing testing methods all involve manually inserting the test interface into the electronic device and then performing the test with a probe. Due to the manual testing, the test product is easily worn or damaged during the process of plugging and unplugging the interface. In addition, long-term manual testing is likely to increase the fatigue level of manual testing. The efficiency of manual processing is also limited, which cannot meet the needs of production efficiency and is not conducive to improving the competitiveness of the enterprise. Utility Model Content

[0005] In order to solve the problems in the prior art, the utility model provides a power consumption tester with a multi-station structure, which solves the problems of manual interface plugging and unplugging power consumption testing in the prior art, which is prone to fatigue and low test efficiency.

[0006] The utility model discloses a power consumption testing machine with a multi-station structure, comprising a controller, a material transport mechanism, a testing mechanism, a material discharging mechanism and a plurality of carrier assemblies arranged on a testing machine body, a loading end and a testing end being arranged on the testing machine body, the carrier assembly being fixedly arranged on the material transport mechanism, an automatic plug-in connector assembly being arranged on the carrier assembly, and the material transport mechanism being able to drive the carrier assembly to move to the testing end to cooperate with the testing mechanism for testing.

[0007] The utility model is further improved, in which the carrier assembly includes a material receiving body and a material receiving limiting mold arranged on the material receiving body, the material receiving limiting mold is provided with a contour limiting groove matching the product to be tested, the contour limiting groove is provided with an incoming material sensing piece, and the incoming material sensing piece can sense whether there is a product to be tested in the contour limiting groove.

[0008] The utility model is further improved in that a plurality of vacuum suction cups are arranged in the contoured limiting groove, and the vacuum suction cups can cooperate with the incoming material sensing component to start adsorbing and fixing the product to be tested.

[0009] The utility model is further improved in that the automatic plug-in and unplug-out connector assembly comprises a plug-in and unplug-out cylinder, an interface fixing frame and a data connector, wherein the data connector is fixedly arranged on the interface fixing frame, and the interface fixing frame is fixedly arranged on the moving end of the plug-in and unplug-out cylinder.

[0010] The utility model is further improved in that the number of carrier components is two groups, the number of material transport mechanisms is also two groups, and the number of testing mechanisms is also two groups. The two groups of carrier components and the material transport mechanisms cooperate one by one, and the two groups of testing mechanisms test the two groups of carrier components respectively.

[0011] The utility model is further improved in that the material transporting mechanism is a material transporting rodless cylinder, and the carrier assembly is fixedly arranged on the moving end of the material transporting rodless cylinder.

[0012] The utility model is further improved. The testing mechanism comprises a probe driving mechanism and a testing probe. The testing probe is fixedly arranged at the moving end of the probe driving mechanism. The probe driving mechanism can drive the testing probe to test the product to be tested.

[0013] The utility model is further improved, the discharging mechanism includes a discharging pulley assembly and a discharging assembly, the discharging pulley assembly is arranged on the side of the carrier assembly, and the discharging assembly can transfer the product to be tested on the carrier assembly to the discharging pulley assembly.

[0014] The utility model is further improved, and the discharging assembly includes a discharging mounting frame, a translating rodless cylinder, a lifting cylinder and a suction cup assembly. The translating rodless cylinder is fixedly arranged on the discharging mounting frame, the lifting cylinder is fixedly arranged on the moving end of the translating rodless cylinder, and the suction cup assembly is fixedly arranged on the moving end of the lifting cylinder.

[0015] The utility model is further improved in that the controller is provided with a controller including a power switch, a manual discharging switch, a reset switch, an emergency stop switch and a start-stop switch.

[0016] Compared with the prior art, the beneficial effect of the utility model is as follows: the utility model provides a power consumption testing machine with a multi-station structure. By adopting its mechanism, it can effectively solve the problems of manual interface plug-in and power consumption testing in the prior art, which is prone to fatigue and low testing efficiency. By using this equipment, the tester puts the product to be tested into the carrier assembly, and completes the automated testing and unloading process through the material transport mechanism, the testing mechanism and the unloading mechanism, which effectively reduces the work intensity of the tester, realizes efficient testing, avoids damage to the product during testing, and improves the competitiveness of the enterprise to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the solutions in the present invention or the prior art, a brief introduction is given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 for Figure 1 Schematic diagram of the structure from another perspective. DETAILED DESCRIPTION

[0020] Unless otherwise defined, all technical and scientific terms used in the present invention have the same meanings as those generally understood by technicians in the technical field of the present invention; the terms used in the specification of the present invention in the application are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the terms "including" and "having" and any variations thereof in the specification and claims of the present invention and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present invention or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order.

[0021] Reference to "embodiments" in the present invention means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described in the present invention may be combined with other embodiments.

[0022] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.

[0023] like Figure 1 and Figure 2 As shown, the utility model is a power consumption testing machine with a multi-station structure, including a testing machine body 1 on which a controller, a material transport mechanism 2, a testing mechanism, a material discharging mechanism and a plurality of carrier assemblies are arranged, the testing machine body 1 is provided with a loading end and a testing end, the carrier assembly is fixedly arranged on the material transport mechanism 2, and an automatic plug-in / unplug-out connector assembly 3 is arranged on the carrier assembly.

[0024] The material transport mechanism 2 can drive the carrier assembly to move to the test end to cooperate with the test mechanism for testing, which effectively improves the degree of automation. Moreover, through multiple carrier assemblies, it can effectively improve the continuity of the test process and improve the test efficiency.

[0025] The carrier assembly includes a material receiving body 4 and a material receiving limiting mold 5 arranged on the material receiving body 4. The material receiving limiting mold 5 is provided with a contour limiting groove matching the product to be tested, and a material incoming sensing part is provided in the contour limiting groove.

[0026] By setting the incoming material sensing part, it can effectively sense whether there is a product to be tested in the contour limit slot. If there is material, the product to be tested will be moved to the test end for testing.

[0027] A plurality of vacuum suction cups are arranged in the contour limiting groove, and the vacuum suction cups can cooperate with the incoming material sensing parts to start adsorbing and fixing the product to be tested, thereby improving the stability of the product to be tested in the contour limiting groove and ensuring that the test process is not disturbed.

[0028] The automatic plug-in and unplug-out connector assembly 3 comprises a plug-in and unplug-out cylinder, an interface fixing frame and a data connector. The data connector is fixedly arranged on the interface fixing frame, and the interface fixing frame is fixedly arranged on the moving end of the plug-in and unplug-out cylinder.

[0029] By setting the automatic plug-in and unplug-out connector assembly 3, accurate plug-in and unplug-out can be effectively achieved, thus avoiding damage to the product during the plug-in and unplug-out process and improving the test efficiency.

[0030] There are two groups of carrier assemblies, two groups of material transport mechanisms 2, and two groups of testing mechanisms. The two groups of carrier assemblies and the material transport mechanisms 2 cooperate one by one, and the two groups of testing mechanisms test the two groups of carrier assemblies respectively.

[0031] By setting up two sets of carrier components, the test efficiency can be effectively improved and the test time can be shortened.

[0032] The material transport mechanism 2 is a rodless material transport cylinder, and the carrier assembly is fixedly arranged on the moving end of the rodless material transport cylinder.

[0033] The two groups of carrier components are respectively a first carrier component and a second carrier component.

[0034] The testing mechanism comprises a probe driving mechanism 6 and a testing probe 7 . The testing probe 7 is fixedly arranged at the moving end of the probe driving mechanism 6 .

[0035] By setting the probe driving mechanism 6 , the test probe 7 can be driven to test the product to be tested in the carrier assembly.

[0036] The discharging mechanism comprises a discharging pulley assembly 8 and a discharging assembly, and the discharging pulley assembly 8 is arranged on the side of the carrier assembly.

[0037] By setting the discharging assembly, the product to be tested on the carrier assembly can be transferred to the discharging pulley assembly 8 for testing and discharging.

[0038] The discharging assembly includes a discharging mounting frame 9, a translating rodless cylinder 10, a lifting cylinder 11 and a suction cup assembly 12. The translating rodless cylinder 10 is fixedly set on the discharging mounting frame 9, the lifting cylinder 11 is fixedly set on the moving end of the translating rodless cylinder 10, and the suction cup assembly 12 is fixedly set on the moving end of the lifting cylinder 11.

[0039] The controller is provided with a power switch 13 , a manual discharge switch 14 , a reset switch 15 , an emergency stop switch 16 and a start-stop switch 17 .

[0040] The testing machine body 1 is also provided with a status signal light 18 .

[0041] This embodiment provides a test process of a power consumption tester with a multi-station structure as follows: Compared with the existing electronic product testing methods, the embodiment of the utility model provides the advantages of high testing efficiency and saving physical effort.

[0042] First, the tester places the material on the first carrier assembly. After the incoming material sensor senses the product to be tested, it uses the vacuum suction cup to adsorb and fix the product to be tested.

[0043] After the fixing is completed, the material transport mechanism 2 moves the first carrier assembly from the loading end to the testing end.

[0044] The probe driving mechanism 6 drives the test probe 7 to descend to test the product to be tested on the first carrier assembly.

[0045] The tester then loads the second carrier assembly, fixes it with the vacuum suction cup, and moves it to the test end.

[0046] After the electronic product on the first carrier assembly is tested, the material transport mechanism 2 moves the first carrier assembly to the loading end.

[0047] After the first carrier assembly is moved into position, the translation rodless cylinder 10 controls the suction cup assembly 12 to move above the first carrier assembly, and the lifting cylinder 11 descends to suck the product to be tested in the first carrier assembly, and then rises to reset.

[0048] After resetting, the translation rodless cylinder 10 drives the suction cup assembly 12 to move above the discharge pulley assembly 8, and cooperates with the lifting cylinder 11 to place the tested product on the discharge pulley assembly 8 to complete the unloading.

[0049] After unloading is completed, the tester loads the first carrier assembly, and after loading is completed, the product to be tested on the first carrier assembly is tested.

[0050] After the product to be tested on the second carrier assembly is tested, unloading is performed in the same manner as above.

[0051] This cycle completes the automated testing process.

[0052] From the above, it can be seen that the beneficial effect of the utility model is: the use of its mechanism can effectively solve the problems of manual interface plug-in and power consumption testing in the prior art, which is prone to fatigue and low testing efficiency. By using this equipment, the tester puts the product to be tested into the carrier assembly, and the automated testing and unloading process can be completed through the material transport mechanism 2, the testing mechanism and the unloading mechanism, which effectively reduces the work intensity of the tester, realizes efficient testing, avoids damage to the product during testing, and improves the competitiveness of the enterprise to a certain extent.

[0053] The specific implementation methods described above are preferred implementation methods of the present utility model, and are not intended to limit the specific implementation scope of the present utility model. The scope of the present utility model includes but is not limited to the specific implementation methods. All equivalent changes made in accordance with the present utility model are within the protection scope of the present utility model.

Claims

1. A power consumption tester with a multi-station structure, characterized in that: The test machine body includes a controller, a material transport mechanism, a testing mechanism, a material discharging mechanism and multiple carrier assemblies. The test machine body is provided with a loading end and a testing end. The carrier assembly is fixedly arranged on the material transport mechanism. The carrier assembly is provided with an automatic plug-in connector assembly. The material transport mechanism can drive the carrier assembly to move to the testing end to cooperate with the testing mechanism for testing.

2. The power consumption tester with a multi-station structure according to claim 1, characterized in that: The carrier assembly includes a material receiving body and a material receiving limiting mold arranged on the material receiving body, the material receiving limiting mold is provided with a contour limiting groove matching the product to be tested, the contour limiting groove is provided with an incoming material sensing piece, and the incoming material sensing piece can sense whether there is a product to be tested in the contour limiting groove.

3. The power consumption tester with a multi-station structure according to claim 2, characterized in that: A plurality of vacuum suction cups are arranged in the contoured limiting groove, and the vacuum suction cups can cooperate with the incoming material sensing component to start adsorbing and fixing the product to be tested.

4. The power consumption tester with a multi-station structure according to claim 2, characterized in that: The automatic plug-in and unplug-out connector assembly comprises a plug-in and unplug-out cylinder, an interface fixing frame and a data connector. The data connector is fixedly arranged on the interface fixing frame, and the interface fixing frame is fixedly arranged on the moving end of the plug-in and unplug-out cylinder.

5. The power consumption tester with a multi-station structure according to claim 1, characterized in that: There are two groups of carrier assemblies, two groups of material transport mechanisms, and two groups of testing mechanisms. The two groups of carrier assemblies and the material transport mechanisms cooperate one by one, and the two groups of testing mechanisms test the two groups of carrier assemblies respectively.

6. The power consumption tester with a multi-station structure according to claim 5, characterized in that: The material transport mechanism is a rodless material transport cylinder, and the carrier assembly is fixedly arranged on the moving end of the rodless material transport cylinder.

7. The power consumption tester with a multi-station structure according to claim 1, characterized in that: The testing mechanism comprises a probe driving mechanism and a testing probe. The testing probe is fixedly arranged at a moving end of the probe driving mechanism. The probe driving mechanism can drive the testing probe to test the product to be tested.

8. The power consumption tester with a multi-station structure according to any one of claims 1 to 7, characterized in that: The discharging mechanism comprises a discharging pulley assembly and a discharging assembly. The discharging pulley assembly is arranged on the side of the carrier assembly. The discharging assembly can transfer the product to be tested on the carrier assembly to the discharging pulley assembly.

9. The power consumption tester with a multi-station structure according to claim 8, characterized in that: The discharging assembly includes a discharging mounting frame, a translating rodless cylinder, a lifting cylinder and a suction cup assembly. The translating rodless cylinder is fixedly set on the discharging mounting frame, the lifting cylinder is fixedly set on the moving end of the translating rodless cylinder, and the suction cup assembly is fixedly set on the moving end of the lifting cylinder.

10. The power consumption tester with a multi-station structure according to any one of claims 1 to 7, characterized in that: The controller is provided with a power switch, a manual discharging switch, a reset switch, an emergency stop switch and a start-stop switch.

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