Anti-electric shock energy storage connecting line
By setting an elastic cavity and elastic insulating ball outside the insulation layer of the energy storage connection line, and adding a shielding layer and an armor layer outside the insulation layer, the problem of the insulation layer easily breaking when the energy storage connection line is bent, achieving higher safety and robustness.
Patent Information
- Application Number
- CN202421473360.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The insulating layer of the existing energy storage connection wire is easily damaged or broken when bending, which poses a safety hazard of electric shock damage.
An anti-electric shock energy storage connection line is designed, and an elastic cavity is evenly opened on the outside of the insulating layer, and an elastic insulating ball is fixedly connected in the elastic cavity. At the same time, a shielding layer and an armor layer are provided on the outside of the insulating layer. A bent buffer groove and a connecting ring are provided on the armor layer. These structures are effectively prevented from wear and breaking of the insulating layer when bending.
It effectively prevents wear and breakage of the insulating layer, enhances the robustness and safety of the connecting wire, and avoids the risk of electric shock damage.
Smart Images

Figure CN222867272U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of connecting wires, in particular to an anti-electric shock energy storage connecting wire. Background Art
[0002] Energy storage connecting cables are cables specially used to connect various components in the power energy storage system, such as battery modules, battery clusters, battery clusters and combiner boxes, and battery clusters and energy storage converters. They are designed to ensure the effective transmission of electric energy and the safe and stable operation of the system. Energy storage connecting cables are widely used in solar photovoltaic power generation systems, wind power generation systems, electric vehicle charging stations and other fields. In these systems, the connecting cables are responsible for the effective transmission of electric energy between battery modules or battery clusters to ensure the normal operation of the system and the efficient use of electric energy.
[0003] At present, when setting up the protection structure of some energy storage connecting wires, only an insulating layer is set on the outside of the wire. The material of the insulating layer is usually polyvinyl chloride, polyethylene or cross-linked polyethylene. Although these materials have certain elasticity, when the connecting wire needs to be bent at a large angle, the insulating layer made of these materials is still damaged or broken. At this time, if the operator accidentally touches the exposed connecting wire, he may suffer electric shock injury, which has certain safety hazards. Therefore, an anti-electric shock energy storage connecting wire is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide an anti-electric shock energy storage connection line to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-electric shock energy storage connecting wire, comprising a wire core, an outer wall of the wire core is fixedly connected with an insulating layer, an outer wall of the insulating layer is evenly provided with elastic cavities, an elastic insulating ball is fixedly connected inside the elastic cavity, an outer wall of the insulating layer is fixedly connected with a shielding layer, an outer wall of the shielding layer is respectively provided with a first armor layer and a second armor layer, a bending buffer groove is provided on the outer wall of the first armor layer, a first connecting ring is fixedly connected to the right surface of the first armor layer, a second connecting ring is fixedly connected to the left side wall of the second armor layer, an upper surface of the first connecting ring is movably contacted with a lower surface of the second connecting ring, a clamping groove is provided on the outer wall of the second connecting ring, and an inner wall of the clamping groove is in close contact with the first clamping ring and the second clamping ring.
[0006] As a further preferred embodiment of the present technical solution: the rear surfaces of the first clamping ring and the second clamping ring are hingedly connected, the front end of the first clamping ring is fixedly connected with a first connecting block, the front end of the second clamping ring is fixedly connected with a second connecting block, the right surface of the second connecting block is provided with bolts, and the first connecting block and the second connecting block are fixedly connected by the bolts.
[0007] As a further preferred embodiment of the present technical solution: a filling layer is provided between the first armor layer and the shielding layer.
[0008] As a further preferred embodiment of the present technical solution: the material of the wire core is copper wire.
[0009] As a further preferred embodiment of the present technical solution: the material of the insulating layer is polyvinyl chloride.
[0010] As a further preferred embodiment of the present technical solution: the material of the elastic insulating ball is styrene-butadiene rubber.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The utility model has the following advantages: when the connecting line needs to be bent, the insulating layer bends along with the wire core, the elastic cavity on the surface of the insulating layer is stretched or compressed, and the elastic insulating ball can swing on the inner wall of the elastic cavity, thereby effectively preventing the insulating layer from being worn and broken; when the first armor layer is bent, the bending buffer groove on its surface can be stretched or compressed along with the bending angle, thereby effectively protecting the internal structure from being exposed; when the first armor layer is butt-jointed with the second armor layer, the second connecting ring is clamped on the upper surface of the first connecting ring; through the double-layer structure of the first connecting ring and the second connecting ring, the connecting line is made stronger and less prone to breakage, which can prevent the insulating layer from being damaged or broken, and can also prevent the operator from touching the internal connecting line, thereby avoiding the risk of electric shock injury and improving the safety of the connecting line. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0014] Figure 2 It is a schematic diagram of the cross-sectional structure of the insulating layer in the utility model;
[0015] Figure 3 It is a structural schematic diagram of the first armor layer in the utility model;
[0016] Figure 4 It is a schematic diagram of the structure of the second armor layer in the utility model;
[0017] Figure 5 It is a schematic structural diagram of the first clamping ring and the second clamping ring in the utility model.
[0018] In the figure: 1. wire core; 2. insulating layer; 3. elastic cavity; 4. elastic insulating ball; 5. shielding layer; 6. first armor layer; 7. second armor layer; 8. bending buffer groove; 9. first connecting ring; 10. second connecting ring; 11. clamping groove; 12. first clamping ring; 13. second clamping ring; 14. first connecting block; 15. second connecting block; 16. bolt; 17. filling layer. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application, and cannot be understood as limitations on the present application. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0020] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0021] See also Figure 1-5The utility model provides a technical solution: an anti-electric shock energy storage connection line, comprising a wire core 1, an outer wall of the wire core 1 is fixedly connected with an insulating layer 2, an outer wall of the insulating layer 2 is uniformly provided with an elastic cavity 3, an elastic insulating ball 4 is fixedly connected inside the elastic cavity 3, a shielding layer 5 is fixedly connected with the outer wall of the insulating layer 2, and a first armor layer 6 and a second armor layer 7 are respectively provided on the outer wall of the shielding layer 5, a bending buffer groove 8 is provided on the outer wall of the first armor layer 6, a first connecting ring 9 is fixedly connected to the right surface of the first armor layer 6, a second connecting ring 10 is fixedly connected to the left side wall of the second armor layer 7, an upper surface of the first connecting ring 9 is movably contacted with a lower surface of the second connecting ring 10, a clamping groove 11 is provided on the outer wall of the second connecting ring 10, and an inner wall of the clamping groove 11 There are a first clamping ring 12 and a second clamping ring 13 in close contact; when the connecting wire needs to be bent, the insulating layer 2 bends with the wire core 1, and the elastic cavity 3 on the surface of the insulating layer 2 is stretched or compressed. The elastic insulating ball 4 can swing on the inner wall of the elastic cavity 3, effectively preventing the insulation layer 2 from being worn and broken. When the first armor layer 6 is bent, the bending buffer groove 8 on its surface can be stretched or compressed according to the bending angle, effectively protecting the internal structure from being exposed. When the first armor layer 6 is docked with the second armor layer 7, the second connecting ring 10 is clamped on the upper surface of the first connecting ring 9, and then the first clamping ring 12 and the second clamping ring 13 are fastened to the inner wall of the clamping groove 11. The double-layer structure of the first connecting ring 9 and the second connecting ring 10 makes the connecting wire stronger and less likely to break.
[0022] In the present embodiment, specifically: the rear surfaces of the first clamping ring 12 and the second clamping ring 13 are hingedly connected, the front end of the first clamping ring 12 is fixedly connected with the first connecting block 14, the front end of the second clamping ring 13 is fixedly connected with the second connecting block 15, the right surface of the second connecting block 15 is provided with a bolt 16, and the first connecting block 14 and the second connecting block 15 are fixedly connected by the bolt 16; the first clamping ring 12 and the second clamping ring 13 are opened, clamped on the inner side wall of the clamping groove 11, and then the first connecting block 14 and the second connecting block 15 are fixed by the bolt 16, so as to connect the first armor layer 6 with the second armor layer 7.
[0023] In this embodiment, specifically: a filling layer 17 is provided between the first armor layer 6 and the shielding layer 5; the filling layer 17 mainly functions to keep the cable round and stable in structure.
[0024] In this embodiment, specifically: the material of the wire core 1 is copper wire; copper wire has good electrical conductivity.
[0025] In this embodiment, specifically: the material of the insulating layer 2 is polyvinyl chloride, which has good insulation performance.
[0026] In this embodiment, specifically: the material of the elastic insulating ball 4 is styrene-butadiene rubber, which has good insulation performance.
[0027] In this embodiment, specifically: the material of the shielding layer 5 is aluminum wire; the shielding layer 5 is used to protect the conductor from external electromagnetic interference.
[0028] The working principle of the utility model is as follows: when the connecting wire needs to be bent, the insulating layer 2 bends along with the wire core 1, the elastic cavity 3 on the surface of the insulating layer 2 is stretched or compressed, and the elastic insulating ball 4 can swing on the inner wall of the elastic cavity 3, effectively preventing the insulating layer 2 from being worn and broken; when the first armor layer 6 is bent, the bending buffer groove 8 on its surface can be stretched or compressed along with the bending angle, effectively protecting the internal structure from being exposed; when the first armor layer 6 is butt-jointed with the second armor layer 7, the second connecting ring 10 is clamped on the upper surface of the first connecting ring 9, and then the first clamp ring 12 and the second clamp ring 13 are fastened to the clamping ring. The inner wall of the connecting groove 11 is then fixed to the first connecting block 14 and the second connecting block 15 by bolts 16, so as to connect the first armor layer 6 and the second armor layer 7. The double-layer structure of the first connecting ring 9 and the second connecting ring 10 makes the connecting line stronger and less likely to break, thereby forming an anti-electric shock energy storage connecting line. When the connecting line needs to be bent at a large angle, it can effectively prevent the insulating layer 2 from being damaged or broken. The structure of the first armor layer 6 and the second armor layer 7 can prevent the operator from touching the internal connecting line, avoid the risk of electric shock injury, and improve the safety of the connecting line.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An anti-electric shock energy storage connecting wire, comprising a wire core (1), characterized in that: The outer wall of the wire core (1) is fixedly connected to an insulating layer (2), the outer wall of the insulating layer (2) is evenly provided with elastic cavities (3), the interior of the elastic cavity (3) is fixedly connected to an elastic insulating ball (4), the outer wall of the insulating layer (2) is fixedly connected to a shielding layer (5), the outer wall of the shielding layer (5) is respectively provided with a first armor layer (6) and a second armor layer (7), the outer wall of the first armor layer (6) is provided with a bending buffer groove (8), the right surface of the first armor layer (6) is fixedly connected to a first connecting ring (9), the left side wall of the second armor layer (7) is fixedly connected to a second connecting ring (10), the upper surface of the first connecting ring (9) is in active contact with the lower surface of the second connecting ring (10), the outer wall of the second connecting ring (10) is provided with a clamping groove (11), and the inner side wall of the clamping groove (11) is in close contact with a first clamping ring (12) and a second clamping ring (13).
2. The anti-electric shock energy storage connection line according to claim 1, characterized in that: The rear surfaces of the first clamping ring (12) and the second clamping ring (13) are hingedly connected, the front end of the first clamping ring (12) is fixedly connected to a first connecting block (14), the front end of the second clamping ring (13) is fixedly connected to a second connecting block (15), the right surface of the second connecting block (15) is provided with a bolt (16), and the first connecting block (14) and the second connecting block (15) are fixedly connected by the bolt (16).
3. The anti-electric shock energy storage connection line according to claim 2, characterized in that: A filling layer (17) is provided between the first armor layer (6) and the shielding layer (5).
4. The anti-electric shock energy storage connection line according to claim 2, characterized in that: The material of the wire core (1) is copper wire.
5. The anti-electric shock energy storage connection line according to claim 2, characterized in that: The material of the insulating layer (2) is polyvinyl chloride.
6. The anti-electric shock energy storage connection line according to claim 2, characterized in that: The material of the elastic insulating ball (4) is styrene-butadiene rubber.
7. The anti-electric shock energy storage connection line according to claim 6, characterized in that: The material of the shielding layer (5) is aluminum wire.