Connecting copper bar assembly of new energy battery

By designing a new energy battery-connected copper bar assembly including a splicing mechanism, the problem of instability of copper bars in the prior art cannot be spliced ​​and assembled and fixed is solved, and the rapid assembly and stable connection of copper bars are realized, which is suitable for the assembly of new energy battery systems.

CN222867977UActive Publication Date: 2025-05-13DAKOKO
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Patent Information

Application Number
CN202422232536.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-05-13
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing copper bar assembly connected to the existing new energy battery cannot be spliced ​​and assembled, cannot be used when the length is insufficient, and it is fixed and unstable, which is prone to loosening of the connection due to angle problems.

Method used

A connecting copper bar assembly including a base plate, a top plate, a side baffle and a splicing mechanism is designed. The splicing mechanism consists of a first rack, a second rack, a tooth plate, a thread groove, a spring and a knob. Through the combination of these components, the initial positioning and tight connection of the copper row is achieved.

Benefits of technology

It realizes rapid assembly and stable connection of copper bars, avoids the problems of up and down misalignment and later fall off. It also has the characteristics of easy disassembly and is suitable for assembly of new energy battery systems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of copper bars, in particular to a connecting copper bar assembly of a new energy battery, which comprises a bottom plate, a top plate is arranged right above the top end of the bottom plate, side baffles are arranged between two sides of the bottom plate and the top plate, and a plurality of copper bar bodies are arranged side by side between the bottom plate and the top plate on the two side baffles. The threaded groove, the spring, the toothed plate and the knob are matched for use, after the first rack, the second rack and the toothed plate are clamped and fixed, the knob is twisted, and the knob is matched with the threaded groove to control the toothed plate to move towards one side of the first rack and the second rack when rotating, so that the first rack, the second rack and the toothed plate are connected more tightly after being clamped; and the rotary knob is reversely rotated during disassembly, so that the toothed plate can return from one side of the first rack and one side of the second rack, the first rack, the second rack and the toothed plate can be quickly unlocked, and the purpose of facilitating quick assembly is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper busbars, in particular to a connecting copper busbar assembly for a new energy battery. Background Art

[0002] Connecting copper busbar assemblies are usually used in new energy battery systems to connect multiple batteries in series or parallel. These copper busbars play an important role in the battery assembly process, ensuring current transmission and overall performance between batteries.

[0003] For example, a spring clamped new energy battery copper bar disclosed in the authorization announcement number CN216354628U includes a square copper bar, the outer surface of the square copper bar is provided with a guide assembly, the lower end of the protection mechanism is provided with a guide mechanism, the inner cavity of the hollow rectangular groove is provided with sand, and the lower end of the hollow rectangular groove is provided with an elastic element. After adopting the above technical solution, the beneficial effect of the utility model is: the threaded column is fixed in the same direction as the required angle of the square copper bar, so that the square copper bar is more stable after being fixed, and the connection will not be loosened due to angle problems.

[0004] Although the above patent can make the square copper busbar more stable after being fixed and will not cause loose connection due to angle problems, the above copper busbar cannot be spliced ​​and assembled and cannot be used when the length is insufficient. Utility Model Content

[0005] The purpose of the utility model is to provide a connecting copper busbar assembly for a new energy battery to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A copper busbar assembly for connecting a new energy battery, comprising

[0008] A bottom plate, a top plate is arranged just above the top of the bottom plate, side baffles are arranged between the bottom plate and both sides of the top plate, and two side baffles are located between the bottom plate and the top plate and a plurality of copper busbar bodies are arranged side by side;

[0009] A splicing mechanism is respectively provided at both ends of the two side baffles, and the splicing mechanism includes a first rack, a second rack and a tooth plate. An inner groove is opened on the side of the two side baffles away from the first rack and the second rack. A locking mechanism is provided between the inner groove and the tooth plate, and the locking mechanism includes a threaded groove, a spring and a knob.

[0010] Preferably, the first rack and the second rack are provided at both ends of the two side baffles away from the inner groove, the first rack and the second rack are symmetrical up and down, a toothed plate is movably installed inside the inner groove, and the first rack and the second rack are meshed with the toothed plate;

[0011] Preferably, a thread groove is provided in the middle of the tooth plate, springs are arranged at the four corners of the inner wall of the inner groove, the other ends of the four springs are arranged at the four corners of the back side of the tooth plate respectively, a knob is movably mounted on the middle of one side of the inner groove close to the spring through a bearing, the middle of the knob is threadedly connected to the thread groove, and the end of the knob passes through the side baffle and is located outside the side baffle;

[0012] Preferably, the surfaces of the copper busbar bodies are coated with an insulating layer;

[0013] Preferably, the outer side of the middle part of the copper busbar body is coated with a heat shrink tube, and the heat shrink tube is made of polyvinyl chloride;

[0014] Preferably, two flame-retardant partitions are provided at the inner walls at both ends of the two side baffles, and a plurality of the copper busbar bodies are sleeved with the flame-retardant partitions.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. A copper bar assembly for connecting a new energy battery is used in conjunction with a first rack, a second rack and a tooth plate. One end of a first group of copper bar assemblies with a first rack and a second rack is inserted into two inner grooves of another group of copper bar assemblies. After the first rack and the second rack are inserted into the inner grooves, the tooth blocks on the first rack and the second rack are clamped and fixed with the tooth blocks on the same side of the inner grooves. In this way, during installation, the first rack and the second rack can be initially positioned during the insertion into the inner grooves, so that the copper bar body will not be misaligned up and down after docking.

[0017] 2. The connecting copper bar assembly of a new energy battery is used in conjunction with a threaded groove, a spring, a toothed plate and a knob. When the first rack and the second rack are clamped and fixed with the toothed plate, the knob is twisted. When the knob rotates, it cooperates with the threaded groove to control the toothed plate to move toward one side of the first rack and the second rack. In this way, the first rack and the second rack are more tightly connected to the toothed plate after being clamped, thereby avoiding falling off later. When disassembling, the knob is reversed so that the toothed plate will retreat from one side of the first rack and the second rack, so that the first rack, the second rack and the toothed plate can be quickly unlocked, thereby achieving the purpose of facilitating and quickly assembling. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall main structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the installation of the flame retardant partition of the utility model;

[0020] Figure 3 This is a schematic diagram of the locking machine structure of the utility model;

[0021] Figure 4It is a schematic diagram of the structure of the splicing mechanism of the utility model.

[0022] In the figure: 1. bottom plate; 2. top plate; 3. side baffle; 4. copper busbar body; 5. splicing mechanism; 501. first rack; 502. second rack; 503. tooth plate; 6. inner groove; 7. locking mechanism; 701. threaded groove; 702. spring; 703. knob; 8. heat shrink tube; 9. flame retardant partition. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] like Figure 1-4 As shown, a technical solution provided by the utility model:

[0025] A copper bar assembly for connecting a new energy battery comprises a bottom plate 1, a top plate 2 is arranged just above the top of the bottom plate 1, side baffles 3 are arranged between both sides of the bottom plate 1 and the top plate 2, and a plurality of copper bar bodies 4 are arranged side by side on the two side baffles 3 located between the bottom plate 1 and the top plate 2; splicing mechanisms 5 are respectively arranged at both ends of the two side baffles 3, and the splicing mechanisms 5 include a first rack 501, a second rack 502 and a tooth plate 503; a first rack 501 and a second rack 502 are arranged at both ends of the two side baffles 3 away from an inner groove 6, the first rack 501 and the second rack 502 are symmetrical up and down, and a tooth plate 503 is movably installed inside the inner groove 6, and the first rack 501 and the second rack 502 are meshed with the tooth plate 503;

[0026] In this embodiment, two groups of identical copper bar assemblies are spliced ​​during installation. During splicing, one end of the first group of copper bar assemblies with the first rack 501 and the second rack 502 is inserted into the two inner grooves 6 of the other group of copper bar assemblies. After the first rack 501 and the second rack 502 are inserted into the inner grooves 6, the tooth blocks on the first rack 501 and the second rack 502 are clamped and fixed with the tooth blocks on the same side of the inner groove 6. In this way, during installation, the first rack 501 and the second rack 502 can be initially positioned during the process of being inserted into the inner groove 6, so that the copper bar body 4 will not be misaligned up and down after docking.

[0027] like Figure 1 and Figure 4As shown, the two side baffles 3 are provided with inner grooves 6 on one side away from the first rack 501 and the second rack 502, and a locking mechanism 7 is provided between the inner groove 6 and the tooth plate 503, and the locking mechanism 7 includes a threaded groove 701, a spring 702 and a knob 703; the middle part of the tooth plate 503 is provided with a threaded groove 701, and the four corners of the inner wall of the inner groove 6 are provided with springs 702, and the other ends of the four springs 702 are respectively provided at the four corners of the back side of the tooth plate 503, and the middle part of the inner groove 6 close to the spring 702 is provided with a knob 703 through a bearing, and the middle part of the knob 703 is threadedly connected with the threaded groove 701, and the end of the knob 703 passes through the side baffle 3 and is located outside the side baffle 3;

[0028] When the first rack 501 and the second rack 502 are fixed to the tooth plate 503, the knob 703 is twisted. When the knob 703 rotates, it cooperates with the thread groove 701 to control the tooth plate 503 to move toward one side of the first rack 501 and the second rack 502. In this way, the first rack 501 and the second rack 502 are more tightly connected to the tooth plate 503 after being clamped, thereby avoiding falling off later. When disassembling, the knob 703 is reversed so that the tooth plate 503 will retreat from one side of the first rack 501 and the second rack 502. In this way, the first rack 501, the second rack 502 and the tooth plate 503 can be quickly unlocked, thereby achieving the purpose of facilitating quick disassembly and assembly.

[0029] like Figure 2 As shown, the surfaces of the copper busbar bodies 4 are coated with an insulating layer;

[0030] In this embodiment, the surface of the copper busbar body 4 is coated with an insulating layer to achieve the purpose of overall insulation.

[0031] like Figure 2 As shown, the outer side of the middle part of the copper busbar body 4 is covered with a heat shrink tube 8, and the heat shrink tube 8 is made of polyvinyl chloride;

[0032] In this embodiment, polyvinyl chloride has good electrical insulation performance and high temperature resistance. When covering the surface of the copper busbar or the aluminum busbar, polyvinyl chloride can provide a certain degree of insulation and protection from the external environment.

[0033] like Figure 2 As shown, two flame retardant partitions 9 are provided at the inner walls at both ends of the two side baffles 3, and a plurality of copper bar bodies 4 are sleeved with the flame retardant partitions 9;

[0034] In this embodiment, the flame retardant partitions 9 provided on both sides of the side baffle 3 can play a supporting and sealing role, and can also be flame retardant.

[0035] Working principle: When installing, two identical sets of the device are spliced ​​together. When splicing, insert one end of the first set of copper bar components with the first rack 501 and the second rack 502 from the two inner grooves 6 of the other set of copper bar components. After the first rack 501 and the second rack 502 are inserted into the inner groove 6, the tooth blocks on the first rack 501 and the second rack 502 are clamped and fixed with the tooth blocks on the same side of the inner groove 6. When the first rack 501, the second rack 502 and the tooth plate 503 are clamped and fixed, turn the knob 7 03. When the knob 703 is rotated, it cooperates with the thread groove 701 to control the tooth plate 503 to move toward the side of the first rack 501 and the second rack 502, so that the first rack 501, the second rack 502 and the tooth plate 503 are more tightly connected after being engaged, thereby avoiding falling off later. When disassembling, reverse the knob 703, so that the tooth plate 503 will retreat from the side of the first rack 501 and the second rack 502, so that the first rack 501, the second rack 502 and the tooth plate 503 can be quickly unlocked.

[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A copper busbar assembly for connecting new energy batteries, characterized in that: include A bottom plate (1), a top plate (2) is arranged directly above the top of the bottom plate (1), side baffles (3) are arranged between the bottom plate (1) and the top plate (2) on both sides, and a plurality of copper busbar bodies (4) are arranged side by side between the two side baffles (3) located between the bottom plate (1) and the top plate (2); A splicing mechanism (5) is respectively provided at both ends of the two side baffles (3), and the splicing mechanism (5) comprises a first rack (501), a second rack (502) and a tooth plate (503). An inner groove (6) is provided on one side of the two side baffles (3) away from the first rack (501) and the second rack (502), and a locking mechanism (7) is provided between the inner groove (6) and the tooth plate (503), and the locking mechanism (7) comprises a threaded groove (701), a spring (702) and a knob (703).

2. A copper busbar assembly for connecting new energy batteries according to claim 1, characterized in that: A first rack (501) and a second rack (502) are provided at both ends of the side of the two side baffles (3) away from the inner groove (6); the first rack (501) and the second rack (502) are symmetrical up and down; a toothed plate (503) is movably installed inside the inner groove (6); the first rack (501) and the second rack (502) are meshed with the toothed plate (503).

3. A copper busbar assembly for connecting new energy batteries according to claim 2, characterized in that: A thread groove (701) is provided in the middle of the tooth plate (503), springs (702) are arranged at the four corners of the inner wall of the inner groove (6), the other ends of the four springs (702) are arranged at the four corners of the back side of the tooth plate (503), respectively, a knob (703) is movably mounted on the middle of one side of the inner groove (6) close to the spring (702) through a bearing, the middle of the knob (703) is threadedly connected to the thread groove (701), and the end of the knob (703) passes through the side baffle (3) and is located outside the side baffle (3).

4. A copper busbar assembly for connecting new energy batteries according to claim 1, characterized in that: The surfaces of the copper busbar bodies (4) are all coated with an insulating layer.

5. The copper busbar assembly for connecting a new energy battery according to claim 1, characterized in that: The outer side of the middle part of the copper busbar body (4) is coated with a heat shrink tube (8), and the heat shrink tube (8) is made of polyvinyl chloride.

6. A copper busbar assembly for connecting new energy batteries according to claim 1, characterized in that: Two flame-retardant partitions (9) are arranged at the inner walls at both ends of the two side baffles (3), and a plurality of the copper bar bodies (4) are sleeved with the flame-retardant partitions (9).