Adapter structure, battery pack with adapter structure and electric equipment with adapter structure
By designing an adapter structure including protective parts, the arc discharge problem that is prone to overcurrent of the power battery high-voltage connector is solved, the service life of the battery cell assembly and distribution box is protected, and the occurrence of fire accidents is prevented.
Patent Information
- Application Number
- CN202421483900.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-26
AI Technical Summary
During the overcurrent process, the high-voltage connection of the power battery is prone to arc discharge between the top wall of the battery pack, damaging the battery cell assembly and distribution box, and may cause fire accidents.
An adapter structure is designed, including a first mounting bracket, adapter assembly and guardrail. The adapter assembly is installed on the first mounting bracket for electrically connecting the battery cell assembly and the distribution box. The protective member is arranged on the side of the adapter assembly to separate the adapter assembly from the top wall of the battery pack to avoid arc discharge.
It effectively avoids arc discharge between the live adapter assembly and the metal wall panel of the battery box, protects the battery cell assembly and distribution box, extends its service life, and prevents fire accidents caused by high temperatures caused by arc discharge.
Smart Images

Figure CN222868008U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of batteries, in particular to a switching structure and a battery pack and electrical equipment having the same. Background Art
[0002] The power battery is a module composed of multiple cells connected electrically through high-voltage connectors. The main function of the high-voltage connector is to carry current during the battery charging and discharging process to meet the power requirements of the power battery for driving and charging on the vehicle. The high-voltage connector of the power battery is prone to arc discharge between the top wall of the battery pack during the overcurrent process. The arc discharge is not only easy to damage the cell components and distribution boxes, reducing the service life of the cell components and distribution boxes, but may even cause fires and other safety accidents due to the high temperature generated by the arc discharge. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the first purpose of the utility model is to provide a switching structure, which can effectively avoid the problem of arc discharge between the charged switching assembly and the metal wall plate of the battery box.
[0004] The second objective of the present invention is to provide a battery pack with a switching structure.
[0005] The third objective of the present invention is to provide an electrical device having a battery pack.
[0006] According to the adapter structure of the embodiment of the first aspect of the utility model, the adapter structure is used for a battery pack, and the adapter structure includes: a first mounting bracket; an adapter assembly, the adapter assembly is mounted on the first mounting bracket, and is used to electrically connect the battery cell assembly and the distribution box; a protective member, the protective member is arranged on a side of the adapter assembly facing the top wall of the battery pack, and is used to separate the adapter assembly from the top wall of the battery pack, wherein the first mounting bracket and the protective member are both insulating members.
[0007] According to the adapter structure of the embodiment of the utility model, by providing a protective part, arc discharge between the charged adapter assembly and the metal wall plate of the battery box can be effectively avoided, the battery cell assembly and the distribution box can be better protected, thereby ensuring the service life of the battery cell assembly and the distribution box, and safety accidents such as fire caused by the high temperature generated during arc discharge can be avoided.
[0008] In addition, the switching structure of the utility model may also have the following additional technical features:
[0009] In some embodiments of the present invention, the protective member has a receiving space opening toward the adapter assembly, and at least a portion of the adapter assembly is located in the receiving space.
[0010] In some embodiments of the present invention, a pressure relief window communicating with the accommodating space is provided on the side wall of the protective element.
[0011] In some embodiments of the present invention, the protective member is an integrally formed mica member.
[0012] In some embodiments of the present invention, the adapter assembly includes a first adapter assembly and a second adapter assembly, the first adapter assembly is electrically connected between the first output pole of the battery cell assembly and the first input pole of the distribution box; the second adapter assembly is electrically connected between the second output pole of the battery cell assembly and the second input pole of the distribution box, the first mounting bracket includes a first mounting portion and a second mounting portion spaced apart along a first direction, the first adapter assembly is mounted on the first mounting portion, and the second adapter assembly is mounted on the second mounting portion.
[0013] In some embodiments of the present invention, the adapter structure further includes a separator, which is disposed between the first mounting portion and the second mounting portion and is used to separate the first adapter component from the second adapter component, and the separator is an insulating member.
[0014] In some embodiments of the present invention, the separator is an integrally formed mica piece.
[0015] In some embodiments of the utility model, the protective member is detachably mounted on the first mounting portion and / or the second mounting portion, wherein a snap-in groove is provided on the protective member, and a snap-in protrusion cooperating with the snap-in groove is provided on the first mounting portion and / or the second mounting portion.
[0016] In some embodiments of the present invention, the first adapter assembly includes: a first bending piece and a second bending piece electrically connected on the first mounting portion, the first bending piece is electrically connected to the first output pole of the battery cell assembly, and the second bending piece is electrically connected to the first input pole of the distribution box; the second adapter assembly includes: a third bending piece and a fourth bending piece electrically connected on the second mounting portion, the third bending piece is electrically connected to the second output pole of the battery cell assembly, and the fourth bending piece is electrically connected to the second input pole of the distribution box.
[0017] In some embodiments of the utility model, along the second direction, one end of the first bending member is laid on the free end surface of the first mounting portion along the third direction, and the other end of the first bending member extends along the third direction and is electrically connected to the first output pole; along the second direction, one end of the second bending member is laid on the free end surface of the first mounting portion along the third direction and is connected to the first bending member, and the other end of the second bending member extends along the third direction and is connected to the distribution box;
[0018] Along the second direction, one end of the third bending member is mounted on the free end surface of the second mounting portion along the third direction, and the other end of the third bending member extends along the third direction and is electrically connected to the second output pole; along the second direction, one end of the fourth bending member is mounted on the free end surface of the second mounting portion along the third direction and is electrically connected to the third bending member, and the other end of the fourth bending member extends along the third direction and is connected to the second output pole, wherein the first direction, the second direction and the third direction are all perpendicular to each other.
[0019] In some embodiments of the utility model, the transition structure also includes: a second mounting bracket, the second bending piece and the fourth bending piece are both mounted on the second mounting bracket and separated by the second mounting bracket, and the second mounting bracket is an integrally formed high temperature resistant insulating piece.
[0020] In some embodiments of the present utility model, the high temperature resistant insulating part is a ceramic part, and the transition structure also includes: a first fixing component, the first fixing component includes: a first mounting hole, a first nut, a first plastic part and a first bolt on the second mounting bracket, the first plastic part is filled between the first mounting hole and the first nut, and the first bolt cooperates with the first nut to fix the second bending part and the fourth bending part on the second mounting bracket.
[0021] In some embodiments of the utility model, the adapter structure also includes: a second fixing component, the second fixing component includes: a second mounting hole, a second nut, a second plastic part and a second bolt on the second mounting bracket, the second plastic part is filled between the second mounting hole and the second nut, and the second bolt cooperates with the second nut to install the second mounting bracket on the distribution box.
[0022] In some embodiments of the present invention, the second mounting bracket is further provided with a positioning portion for positioning with the distribution box.
[0023] In some embodiments of the present invention, the first mounting bracket is detachably mounted in the battery box, and at least one of a clamping portion, a guiding portion and a limiting portion is provided on the first mounting bracket.
[0024] In some embodiments of the present invention, the adapter structure further includes: an electrical connection assembly, which is mounted on the first mounting bracket and is spaced apart from the adapter assembly, and is used to electrically connect the battery cell assembly and the voltage divider module of the distribution box.
[0025] In some embodiments of the present invention, the electrical connection assembly includes: a first electrical connection member and a second electrical connection member, the first mounting bracket has two installation grooves spaced apart, and the first electrical connection member and the second electrical connection member are respectively installed in the two installation grooves.
[0026] The utility model also provides a battery pack having the switching structure of the above embodiment.
[0027] According to the battery pack of the embodiment of the utility model, the battery pack includes a battery box, a battery cell assembly and a distribution box installed in the battery box, and the adapter structure is connected between the battery cell assembly and the distribution box. By providing the adapter structure of the above embodiment, the battery cell assembly can be better electrically connected to the distribution box, and the adapter structure has good insulation and high reliability.
[0028] In some embodiments of the present invention, the battery box includes side beams and a middle longitudinal beam, the side beams are provided with a accommodating cavity opening toward the middle longitudinal beam, the distribution box is installed in the accommodating cavity, and the transfer structure is installed on the middle longitudinal beam.
[0029] The utility model also provides an electrical device having the battery pack of the above embodiment.
[0030] According to the electric equipment of the embodiment of the utility model, by being provided with the battery pack of the above embodiment, the battery pack has better stability, better insulation of the internal structure, and is less likely to short-circuit.
[0031] Exemplarily, the electrical equipment may be a vehicle or other electrical equipment, and this application does not limit this.
[0032] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0034] Figure 1 It is a structural schematic diagram of a transition structure, an intermediate longitudinal beam and a side beam according to an embodiment of the utility model.
[0035] Figure 2 It is a schematic structural diagram of a transition structure, an intermediate longitudinal beam and a side beam according to an embodiment of the utility model, wherein the protective piece is removed from the transition structure.
[0036] Figure 3 It is a structural schematic diagram of a transition structure, an intermediate longitudinal beam and a side beam according to an embodiment of the utility model, wherein the transition structure includes a first mounting bracket, a partition, a first bending member, a second bending member, a first electrical connector and a second electrical connector.
[0037] Figure 4 It is a schematic structural diagram of a transition structure, an intermediate longitudinal beam and a side beam according to an embodiment of the utility model, used to show the spacing arrangement of the transition component and the electrical connection component.
[0038] Figure 5 It is a schematic diagram of a first fixing component of a transition structure according to an embodiment of the utility model.
[0039] Figure 6 It is a schematic structural diagram of a transition structure with protective components and partition components removed according to an embodiment of the utility model.
[0040] Figure 7 It is a schematic structural diagram of a transition structure with protective components and partition components removed according to an embodiment of the utility model.
[0041] Figure 8 It is a structural schematic diagram of a protective member of a transition structure according to an embodiment of the utility model.
[0042] Reference numerals:
[0043] Transfer structure 100,
[0044] The first mounting bracket 1, the mounting seat 10, the first mounting portion 11, the second mounting portion 12, the mounting groove 13, the clamping protrusion 14,
[0045] Adapter assembly 2, first adapter assembly 21, first bending member 211, first adapter plate 2111, second adapter plate 2112, second bending member 212, first portion 2121, second portion 2122,
[0046] The second adapter assembly 22, the third bending member 221, the third adapter plate 2211, the fourth adapter plate 2212, the fourth bending member 222, the first plate 2221, the second plate 2222, the third plate 2223, the fourth plate 2224,
[0047] Battery positive copper bar 201, battery negative copper bar 202,
[0048] Protective member 3, pressure relief window 31, first side plate 32, second side plate 33, connecting plate 34, clamping groove 321,
[0049] Separator 4,
[0050] Second mounting bracket 5,
[0051] The first bolt 61, the first plastic 62, the second mounting hole 71, the positioning portion 72, the clamping portion 81, the guide portion 82, the limiting portion 83,
[0052] Electrical connection assembly 9, first electrical connection member 91, second electrical connection member 92, voltage dividing copper bar 93,
[0053] The middle longitudinal beam 200 , the clamping slot 801 , the guide slot 802 , the limiting slot 803 , the side beam 300 , and the distribution box 400 . DETAILED DESCRIPTION
[0054] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0055] In the description of the present utility model, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0056] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0057] Reference below Figure 1-Figure 8 The following describes a switching structure 100 according to an embodiment of the present utility model. Figure 1 and Figure 2 As shown, it has an up and down direction, a left and right direction, and a front and back direction. In the present application, the first direction can be referred to as the left and right direction, the second direction can be referred to as the front and back direction, and the third direction can be referred to as the up and down direction. This will not be elaborated in the following description of the present application, but the above definition of the present application is only for the convenience of describing the present application, and is not a limitation on the first direction, second direction and third direction of the present application.
[0058] According to the adapter structure 100 of the embodiment of the utility model, the adapter structure 100 is used for a battery pack, which includes a battery box and a battery cell assembly and a distribution box 400 installed in the battery box. The battery cell assembly and the distribution box 400 can be electrically connected through the adapter structure 100, and the battery box may include a box body with an opening and a battery cover plate covering the opening.
[0059] refer to Figure 6 As shown, the adapter structure 100 includes a first mounting bracket 1 and an adapter assembly 2, the adapter assembly 2 is mounted on the first mounting bracket 1, and the adapter assembly 2 is used to electrically connect the battery core assembly and the distribution box 400, wherein the first mounting bracket 1 is an insulating member.
[0060] That is to say, the adapter assembly 2 can be electrically connected between the battery cell assembly and the distribution box 400. Since the adapter assembly 2 has the function of electrical connection, the adapter assembly 2 is a live structure. By installing the adapter assembly 2 on the first mounting bracket 1, the position of the adapter structure 100 can be better fixed, so that the adapter structure 100 can be stably electrically connected between the battery cell assembly and the distribution box 400. In addition, the first mounting bracket 1 with insulating properties can also better insulate the adapter assembly 2 to avoid short circuit after the adapter assembly 2 contacts other component structures in the battery box.
[0061] Furthermore, if Figure 1As shown, the adapter structure 100 further includes a protective member 3, which is disposed on a side of the adapter assembly 2 facing the top wall of the battery pack, and is used to separate the adapter assembly 2 from the top wall of the battery pack, wherein the protective member 3 is an insulating member.
[0062] That is to say, after the adapter assembly 2 is installed on the first mounting bracket 1 and electrically connected between the battery cell assembly and the distribution box 400, arc discharge is likely to occur between the adapter assembly 2 and components such as the top wall of the battery pack. It should be noted that the arc discharge is not only likely to damage the battery cell assembly and the distribution box 400, and reduce the service life of the battery cell assembly and the distribution box 400, but may even cause safety accidents such as fire due to the high temperature generated by the arc discharge. Therefore, in the present application, a protective member 3 is provided, which can separate the adapter assembly 2 from the top wall of the battery pack, thereby effectively avoiding arc discharge between the charged adapter assembly 2 and the metal wall panel.
[0063] Exemplarily, the top wall of the battery pack can be a battery cover. After the adapter assembly 2 is installed on the first mounting bracket 1, it is close to the battery cover. Therefore, the adapter assembly 2 can be separated from the battery cover by the protective member 3, thereby avoiding arc discharge between the grab assembly and the battery cover.
[0064] Therefore, according to the adapter structure 100 of the embodiment of the utility model, by setting the protective part 3, the arc discharge phenomenon between the charged adapter assembly 2 and the metal wall plate of the battery box can be effectively avoided, the battery cell assembly and the distribution box 400 can be better protected, thereby ensuring the service life of the battery cell assembly and the distribution box 400, and also avoiding safety accidents such as fire caused by the high temperature generated during arc discharge.
[0065] In some embodiments of the present invention, Figure 1 and Figure 8 As shown, the protective member 3 has a receiving space opening toward the adapter assembly 2, and at least a portion of the adapter assembly 2 is located in the receiving space. In other words, the protective member 3 can accommodate the adapter assembly 2 in the receiving space, thereby further insulating the adapter assembly 2, thereby avoiding arc discharge between the charged adapter assembly 2 and other metal structures or charged structures.
[0066] In some embodiments of the present invention, Figure 1 and Figure 8As shown, the side wall of the protective member 3 is provided with a pressure relief window 31 connected to the accommodation space. That is to say, when the protective member 3 is arranged close to the adapter assembly 2 and at least part of the adapter assembly 2 is located in the accommodation space, when thermal runaway occurs in the battery cell assembly, the high-temperature and high-pressure gas entering the accommodation space is not easy to be discharged from the accommodation space. For example, if the first mounting bracket 1 is made of plastic material, the high-temperature and high-pressure gas is easy to melt the first mounting bracket 1. By providing the pressure relief window 31 on the protective member 3, the high-temperature and high-pressure gas can be better discharged from the accommodation space.
[0067] Optionally, the protective member 3 is an integrally molded mica member, that is, the protective member 3 can be constructed of mica material by integral molding. The mica material has the characteristics of good insulation, high temperature resistance, good structural strength, good chemical stability, etc. Therefore, when the protective member 3 is covered on the first mounting bracket 1, it can better avoid the high temperature caused by short circuit of the adapter assembly 2 or the high temperature after thermal runaway of the battery cell assembly affecting the insulation of the protective member 3, so that the protective member 3 can reliably insulate the adapter assembly 2 from the external structure.
[0068] Reference Figure 1-Figure 8 A specific example of the protective member 3 shown is that the first mounting bracket 1 includes a first mounting portion 11 and a second mounting portion 12 both extending in the up-down direction, the first mounting portion 11 and the second mounting portion 12 are spaced apart in the left-right direction, the adapter assembly 2 can be installed on the end surfaces of the first mounting portion 11 and the second mounting portion 12, the protective member 3 includes a first side plate 32, a second side plate 33 and a connecting plate 34, the first side plate 32 and the second side plate 33 are connected on both sides of the connecting plate 34, the first side plate 32, the second side plate 33 and the connecting plate 34 construct a accommodating space opening downward, the protective member 3 can be covered on the adapter assembly 2, specifically, a snap-in groove 321 or a snap-in hole can be provided on the first side plate 32 and the second side plate 33, and a snap-in protrusion 14 can be provided on the first mounting portion 11 and the second mounting portion 12, thereby, the first side plate 32 can be snap-fitted to the left side surface of the first mounting portion 11, and the second side plate 33 can be snap-fitted to the right side surface of the second mounting portion 12, thereby completing the installation of the protective member 3, and it is also easy to disassemble and replace the protective member 3. Figure 3 In the embodiment, the first mounting portion 11 and the second mounting portion 12 are both rectangular columns extending in the up-down direction.
[0069] Furthermore, after the protective member 3 is installed, when the high-temperature and high-pressure gas enters the accommodation space from the front and rear directions, the upper side, left side and right side of the high-temperature and high-pressure gas are blocked by the protective member 3, making it difficult for the high-temperature and high-pressure gas to be discharged. Therefore, a pressure relief window 31 can be constructed on the first side panel 32 and the second side panel 33, so that the high-temperature and high-pressure gas can be better discharged from the pressure relief window 31 to the outside of the accommodation space, so as to avoid the high-temperature and high-pressure gas from damaging the first mounting bracket 1.
[0070] In some embodiments of the utility model, the adapter assembly 2 includes a first adapter assembly 21 and a second adapter assembly 22, the first adapter assembly 21 is electrically connected between the first output pole of the battery cell assembly and the first input pole of the distribution box 400; the second adapter assembly 22 is electrically connected between the second output pole of the battery cell assembly and the second input pole of the distribution box 400, the first mounting bracket 1 includes a first mounting portion 11 and a second mounting portion 12 spaced apart in a first direction, the first adapter assembly 21 is mounted on the first mounting portion 11, and the second adapter assembly 22 is mounted on the second mounting portion 12. Optionally, the protective member 3 is detachably mounted on the first mounting portion 11 and / or the second mounting portion 12.
[0071] Reference Figure 1-Figure 8 A specific example is shown, the first output pole is the positive pole of the battery cell, the second output pole is the negative pole of the battery cell, the first input pole is the positive pole of the distribution box 400, the second input pole is the negative pole of the distribution box 400, the first adapter assembly 21 includes a battery cell positive copper bus 201, a first adapter copper bus (i.e., the first bending piece 211) and a positive copper bus of the distribution box 400 (i.e., the second bending piece 212), one end of the battery cell positive copper bus 201 is electrically connected to the positive pole of the battery cell, and the other end is electrically connected to one end of the first adapter copper bus, the other end of the first adapter copper bus is fixedly connected to one end of the positive copper bus of the distribution box 400 at the upper end of the first mounting portion 11, and the other end of the positive copper bus of the distribution box 400 is electrically connected to the positive pole of the distribution box 400. Similarly, the second adapter assembly 22 includes a negative copper bar 202 of the battery cell, a second adapter copper bar (i.e., the third bending piece 221) and a negative copper bar of the distribution box 400 (i.e., the fourth bending piece 222), one end of the negative copper bar 202 of the battery cell is electrically connected to the negative electrode of the battery cell, and the other end is electrically connected to one end of the second adapter copper bar, the other end of the second adapter copper bar is fixedly connected to one end of the negative copper bar of the distribution box 400 at the upper end of the second mounting portion 12, and the other end of the negative copper bar of the distribution box 400 is electrically connected to the negative electrode of the distribution box 400. Therefore, by setting the first mounting portion 11 and the second mounting portion 12 spaced apart, it is not only easy to separate the first adapter assembly 21 and the second adapter assembly 22 to avoid short circuit between the two when they are electrically connected, but also better avoid the first mounting portion 11 or the second mounting portion 12 causing a short circuit between the first adapter assembly 21 and the second adapter assembly 22 when the battery cell assembly is thermally runaway and melts and deforms.
[0072] In some embodiments of the present invention, Figure 1-Figure 3 As shown, the adapter structure 100 further includes a separator 4, which is disposed between the first mounting portion 11 and the second mounting portion 12, and is used to separate the first adapter component 21 from the second adapter component 22, and the separator 4 is an insulating member.
[0073] refer to Figure 1-Figure 3In a specific example shown, the partition 4 is in the shape of a plate and can be installed on the middle longitudinal beam 200 in the battery box. The partition 4 can better separate the first adapter component 21 from the second adapter component 22. Therefore, even if the first mounting portion 11, the second mounting portion 12 and the partition 4 are deformed by heat melting, the first adapter component 21 and the second adapter component 22 are not easily short-circuited.
[0074] Optionally, the separator 4 is an integrally molded mica piece. The separator 4 can be constructed of mica material by integral molding. The mica material has good insulation, high temperature resistance, good structural strength, chemical stability and other properties. Therefore, when the separator 4 is arranged between the first mounting portion 11 and the second mounting portion 12, the first adapter component 21 and the second adapter component 22 can be better separated, so that the first adapter component 21 and the second adapter component 22 are not prone to short circuit.
[0075] In some embodiments of the present invention, Figure 6 and Figure 7 As shown, the first adapter assembly 21 includes: a first bending piece 211 and a second bending piece 212 electrically connected on the first mounting portion 11, the first bending piece 211 is electrically connected to the first output pole of the battery cell assembly, and the second bending piece 212 is electrically connected to the first input pole of the distribution box 400; the second adapter assembly 22 includes: a third bending piece 221 and a fourth bending piece 222 electrically connected on the second mounting portion 12, the third bending piece 221 is electrically connected to the second output pole of the battery cell assembly, and the fourth bending piece 222 is electrically connected to the second input pole of the distribution box 400.
[0076] Optionally, along the second direction, one end of the first bending member 211 is mounted on the free end surface of the first mounting portion 11 along the third direction, and the other end of the first bending member 211 extends along the third direction and is electrically connected to the first output pole; along the second direction, one end of the second bending member 212 is mounted on the free end surface of the first mounting portion 11 along the third direction and is connected to the first bending member 211, and the other end of the second bending member 212 extends along the third direction and is electrically connected to the first input pole; along the second direction, one end of the third bending member 221 is mounted on the free end surface of the second mounting portion 12 along the third direction, and the other end of the third bending member 221 extends along the third direction and is electrically connected to the second output pole; along the second direction, one end of the fourth bending member 222 is mounted on the free end surface of the second mounting portion 12 along the third direction and is connected to the third bending member 221, and the other end of the fourth bending member 222 extends along the third direction and is electrically connected to the second input pole, wherein the first direction, the second direction and the third direction are all perpendicular to each other.
[0077] like Figure 6 and Figure 7A specific example is shown, the first bending piece 211 is the first adapter copper bar, the second bending piece 212 is the positive copper bar of the distribution box, the third bending piece 221 is the second adapter copper bar, the fourth bending piece 222 is the negative copper bar of the distribution box 400, the first output pole is the positive pole of the battery cell, the second output pole is the negative pole of the battery cell, the first input pole is the positive pole of the distribution box 400, the second input pole is the negative pole of the distribution box 400, the first adapter assembly 21 includes the positive copper bar 201 of the battery cell, the first adapter copper bar and the positive copper bar of the distribution box 400, one end of the positive copper bar 201 of the battery cell is electrically connected to the positive pole of the battery cell, and the other end is electrically connected to one end of the first adapter copper bar, the other end of the first adapter copper bar is fixedly connected to one end of the positive copper bar of the distribution box 400 at the upper end of the first mounting portion 11, and the other end of the positive copper bar of the distribution box 400 is electrically connected to the positive pole of the distribution box 400. Similarly, the second adapter assembly 22 includes a negative copper busbar 202 of the battery cell, a second adapter copper busbar and a negative copper busbar of the distribution box 400, one end of the negative copper busbar 202 of the battery cell is electrically connected to the negative electrode of the battery cell, and the other end is electrically connected to one end of the second adapter copper busbar, the other end of the second adapter copper busbar is fixedly connected to one end of the negative copper busbar of the distribution box 400 at the upper end of the second mounting portion 12, and the other end of the negative copper busbar of the distribution box 400 is electrically connected to the negative electrode of the distribution box 400.
[0078] Furthermore, the first transfer copper bar is an "L"-shaped copper bar, and the first transfer copper bar has a first transfer plate 2111 extending in the vertical direction and a second transfer plate 2112 extending in the horizontal direction. The lower end of the first transfer plate 2111 is electrically connected to the positive copper bar 201 of the battery cell, the upper end of the first transfer plate 2111 is connected to one end of the second transfer plate 2112, and the other end of the second transfer plate 2112 is electrically connected to the positive copper bar of the distribution box 400, and is fixedly connected to the first installation via bolts. The upper end surface of the part 11; the second adapter copper bar is an "L"-shaped copper bar, and the second adapter copper bar has a third adapter plate 2211 extending in the vertical direction and a fourth adapter plate 2212 extending in the horizontal direction, the lower end of the third adapter plate 2211 is electrically connected to the negative copper bar 202 of the battery cell, and the upper end is connected to one end of the fourth adapter plate 2212, the other end of the fourth adapter plate 2212 is electrically connected to the negative copper bar of the distribution box 400, and is fixedly connected to the upper end surface of the second mounting part 12 by bolts.
[0079] Further, such as Figure 6 and Figure 7As shown, the positive copper busbar of the distribution box 400 includes a first part 2121 arranged on the upper end surface of the second mounting bracket 5 and a second part 2122 arranged on the front end surface of the second mounting bracket 5, the first part 2121 is bent along a "Z" shape, and the second part 2122 extends in the up-down direction, one end of the first part 2121 and the other end of the second adapter plate 2112 are fixedly connected by bolts on the upper end surface of the first mounting portion 11, and the other end of the first part 2121 is connected to the upper end of the second part 2122, and the negative copper busbar of the distribution box includes a first piece 2221 arranged on the lower end surface of the second mounting bracket 5, a second piece 2222 arranged on the front end surface of the second mounting bracket 5, a third piece 2223 arranged on the rear end surface of the second mounting bracket 5, and a fourth piece 2224 arranged on the top surface of the second mounting portion 12, the second piece 2222 is bent along an "L" shape, and the two ends are respectively connected to the first piece 2221 The lower end of the third piece 2223 is connected to the lower end of the third piece 2223, the upper end of the third piece 2223 is connected to the fourth piece 2224, and the second part 2122 of the positive copper bar of the distribution box 400 is spaced apart from the first piece 2221 of the negative copper bar of the distribution box 400 on the front end surface of the second mounting bracket 5. Thus, by making the positive copper bar of the distribution box 400 and the negative copper bar of the distribution box 400 both have a bent structure, the positive copper bar of the distribution box 400 and the negative copper bar of the distribution box 400 can be better arranged, which can be beneficial to the orderly connection of the circuit and can save space. In addition, the positive copper bar of the distribution box 400 and the negative copper bar of the distribution box 400 can also be better separated and fixed on the second mounting bracket 5, and it can also be beneficial for the positive copper bar of the distribution box 400 and the negative copper bar of the distribution box 400 to be fixedly connected to the upper end surface of the first mounting part 11 and the upper end surface of the second mounting part 12, respectively.
[0080] In some embodiments of the present invention, Figure 6 and Figure 7 As shown, the adapter structure 100 also includes a second mounting bracket 5, and the second bending member 212 and the fourth bending member 222 are both mounted on the second mounting bracket 5 and separated by the second mounting bracket 5, and the second mounting bracket 5 is an integrally formed high temperature resistant insulating member. In other words, by making the second mounting bracket 5 an integrally formed high temperature resistant insulating member, the second mounting bracket 5 is not easily deformed by heat melting after thermal runaway of the battery pack occurs, so that the second bending member 212 and the fourth bending member 222 are not easily short-circuited, and the second bending member 212 and the fourth bending member 222 bent and arranged on the second mounting bracket 5 can better optimize the circuit layout and effectively save the installation space.
[0081] In some embodiments of the utility model, the high temperature resistant insulating part is a ceramic part. The ceramic part is resistant to high temperature, has good corrosion resistance and oxidation resistance, and has strong hardness, can resist wear and impact, and has good insulation performance, light weight, environmental protection and durability, and therefore has high reliability.
[0082] When the high temperature resistant insulating member is a ceramic member, in order to make the second bending member 212 and the fourth bending member 222 both fixedly connected to the ceramic member, they can be fixed by the following first fixing assembly, specifically, as follows: Figure 5 As shown, the transfer structure 100 further includes: a first fixing assembly, the first fixing assembly includes a first mounting hole, a first nut, a first plastic part 62 and a first bolt 61 on the second mounting bracket 5, the first plastic part 62 is filled between the first mounting hole and the first nut, and the first bolt 61 cooperates with the first nut to fix the second bending part 212 and the fourth bending part 222 on the second mounting bracket 5. For example, when producing the second mounting bracket 5, two first mounting holes can be easily constructed on the second mounting bracket 5, and then the two first nuts can be firmly fixed in the two first mounting holes respectively through the first plastic part 62. At this time, the two first bolts 61 are respectively cooperated with the two first nuts to fix the second bending part 212 and the fourth bending part 222 on the second mounting bracket 5, which is simple to operate and has a good connection effect.
[0083] Furthermore, if Figure 4 As shown, a second mounting hole 71 can also be set on the second mounting bracket 5, and then the second mounting bracket 5 can be installed on the distribution box 400 through a second fixing assembly. Specifically, the adapter structure 100 also includes: a second fixing assembly, the second fixing assembly includes: a second mounting hole 71 on the second mounting bracket 5, a second nut, a second plastic part and a second bolt, the second plastic part is filled between the second mounting hole 71 and the second nut, the second bolt and the second nut are used to cooperate to install the second mounting bracket 5 on the distribution box 400, the operation is simple, and the connection effect is good.
[0084] Furthermore, if Figure 4 As shown, the second fixing component also includes a positioning portion 72 arranged on the second mounting bracket 5, whereby the second mounting bracket 5 can be positioned and matched with the distribution box 400 through the positioning portion 72, and then fixedly connected through the second fixing component, which can improve assembly efficiency.
[0085] In some embodiments of the present invention, the first mounting bracket 1 is detachably mounted in the battery box, and at least one of a clamping portion 81 , a guiding portion 82 and a limiting portion 83 is provided on the first mounting bracket 1 .
[0086] Reference Figure 1 , Figure 2 and Figure 6A specific example is shown, the first mounting bracket 1 includes a mounting seat 10 and a first mounting portion 11 and a second mounting portion 12 connected to the mounting seat 10, the mounting seat 10 extends in the front-to-back direction, the first mounting portion 11 and the second mounting portion 12 extend in the up-down direction, and are spaced apart in the left-to-right direction, the mounting seat 10 is installed on the middle longitudinal beam 200, and a buckle, a guide protrusion and a limiting protrusion are provided on the mounting seat 10, thereby, a buckle groove 801 cooperating with the buckle, a guide groove 802 cooperating with the guide protrusion, and a limiting groove 803 cooperating with the limiting protrusion can be respectively provided on the middle longitudinal beam 200, when the first mounting bracket 1 is installed, the guide protrusion can slide along the guide groove 802, after the guide protrusion slides to the predetermined position, the buckle can cooperate with the buckle groove 801, and the limiting protrusion can cooperate with the limiting groove 803, so that the first mounting bracket 1 can be better disassembled and assembled.
[0087] In some embodiments of the present invention, Figure 3 and Figure 4 As shown, the adapter structure 100 also includes an electrical connection component 9, which is mounted on the first mounting bracket 1 and is spaced apart from the adapter component 2. The electrical connection component 9 is used to electrically connect the battery cell assembly and the voltage divider module of the distribution box 400.
[0088] like Figure 3 and Figure 4 As shown, the electrical connection assembly 9 includes a front-drive copper bar and a voltage-dividing copper bar 93. The front-drive copper bar extends in the front-to-back direction. The voltage-dividing copper bar 93 is arranged above the front-drive copper bar, and the lower end is connected to the front end of the front-drive copper bar, and the rear end of the front-drive copper bar is connected to the battery cell assembly, and the adapter assembly 2 includes a first adapter assembly 21 and a second adapter assembly 22. The first adapter assembly 21 and the second adapter assembly 22 are respectively mounted on the upper end surface of the first mounting portion 11 and the upper end surface of the second mounting portion 12. As a result, the adapter assembly 2 and the electrical connection assembly 9 are spaced apart from each other, the adapter assembly 2 and the electrical connection assembly 9 are not easy to interfere with each other, and it is also beneficial to the assembly of the adapter assembly 2 and the electrical connection assembly 9.
[0089] In some embodiments of the present invention, Figure 3 and Figure 4 As shown, the electrical connection assembly 9 includes: a first electrical connection member 91 and a second electrical connection member 92. The first mounting bracket 1 has two installation grooves 13 spaced apart from each other. The first electrical connection member 91 and the second electrical connection member 92 are respectively installed in the two installation grooves 13. In other words, the front drive copper bar may include a front drive positive copper bar and a front drive negative copper bar. The front drive positive copper bar is the first electrical connection member 91, and the front drive negative copper bar is the second electrical connection member 92. By providing two installation grooves 13 extending in the front-to-back direction, it is convenient to install the front drive positive copper bar and the front drive negative copper bar, and the front drive positive copper bar and the front drive negative copper bar can also be insulated from each other.
[0090] The present invention also provides a battery pack having the adapter structure 100 of the above embodiment.
[0091] According to the battery pack of the embodiment of the utility model, the battery pack includes a battery box, a battery cell assembly installed in the battery box, and a distribution box 400, and the adapter structure 100 is connected between the battery cell assembly and the distribution box 400. By providing the adapter structure 100 of the above embodiment, the battery cell assembly can be better electrically connected to the distribution box 400, and the adapter structure 100 has good insulation and high reliability.
[0092] like Figure 1 As shown, the battery box includes a side beam 300 and a middle longitudinal beam 200 , the side beam 300 is provided with a receiving cavity opening toward the middle longitudinal beam 200 , the distribution box 400 is installed in the receiving cavity, and the adapter structure 100 is installed at the end of the middle longitudinal beam 200 .
[0093] The utility model also provides an electrical device having the battery pack of the above embodiment.
[0094] According to the electric equipment of the embodiment of the utility model, by being provided with the battery pack of the above embodiment, the battery pack has better stability, better insulation of the internal structure, and is less likely to short-circuit.
[0095] Exemplarily, the electrical equipment may be a vehicle or other electrical equipment, and this application does not limit this.
[0096] Other structures and operations of the electrical equipment, battery pack, and adapter structure according to the embodiments of the utility model are known to ordinary technicians in the field and will not be described in detail here.
[0097] In the description of this specification, the description with reference to the terms "some embodiments", "optionally", "further" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0098] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A switching structure for a battery pack, characterized in that: include: a first mounting bracket; A switching assembly, which is mounted on the first mounting bracket and is used to electrically connect the battery core assembly and the distribution box; A protective member is arranged on a side of the adapter assembly facing the top wall of the battery pack, and is used to separate the adapter assembly from the top wall of the battery pack, wherein the first mounting bracket and the protective member are both insulating members.
2. The switching structure according to claim 1, characterized in that: The protective member has a receiving space opening toward the adapter assembly, and at least a portion of the adapter assembly is located in the receiving space.
3. The switching structure according to claim 2, characterized in that: A pressure relief window communicating with the accommodating space is provided on the side wall of the protective element.
4. The switching structure according to claim 1, characterized in that: The protective piece is an integrally formed mica piece.
5. The switching structure according to claim 1, characterized in that: The adapter assembly includes a first adapter assembly and a second adapter assembly, wherein the first adapter assembly is electrically connected between the first output pole of the battery core assembly and the first input pole of the distribution box; The second adapter assembly is electrically connected between the second output pole of the battery cell assembly and the second input pole of the distribution box. The first mounting bracket includes a first mounting portion and a second mounting portion spaced apart from each other along a first direction, the first adapter assembly is mounted on the first mounting portion, and the second adapter assembly is mounted on the second mounting portion.
6. The switching structure according to claim 5, characterized in that: It also includes a separator, which is arranged between the first mounting portion and the second mounting portion and is used to separate the first adapter assembly from the second adapter assembly. The separator is an insulating member.
7. The switching structure according to claim 6, characterized in that: The separator is an integrally formed mica piece.
8. The switching structure according to claim 5, characterized in that: The protective member is detachably mounted on the first mounting portion and / or the second mounting portion, wherein a snap-in groove is provided on the protective member, and a snap-in protrusion cooperating with the snap-in groove is provided on the first mounting portion and / or the second mounting portion.
9. The switching structure according to claim 5, characterized in that: The first adapter assembly includes: a first bending member and a second bending member electrically connected to the first mounting portion, the first bending member being electrically connected to the first output pole of the battery core assembly, and the second bending member being electrically connected to the first input pole of the distribution box; The second adapter assembly includes: a third bending piece and a fourth bending piece electrically connected on the second mounting portion, the third bending piece is electrically connected to the second output pole of the battery cell assembly, and the fourth bending piece is electrically connected to the second input pole of the distribution box.
10. The switching structure according to claim 9, characterized in that: Along the second direction, one end of the first bending member is laid on the free end surface of the first mounting portion along the third direction, and the other end of the first bending member extends along the third direction and is electrically connected to the first output pole; along the second direction, one end of the second bending member is laid on the free end surface of the first mounting portion along the third direction and is connected to the first bending member, and the other end of the second bending member extends along the third direction and is electrically connected to the first input pole; Along the second direction, one end of the third bending member is mounted on the free end surface of the second mounting portion along the third direction, and the other end of the third bending member extends along the third direction and is electrically connected to the second output pole; along the second direction, one end of the fourth bending member is mounted on the free end surface of the second mounting portion along the third direction and is electrically connected to the third bending member, and the other end of the fourth bending member extends along the third direction and is connected to the second input pole, wherein the first direction, the second direction and the third direction are all perpendicular to each other.
11. The switching structure according to claim 9, characterized in that: Also includes: A second mounting bracket, the second bending piece and the fourth bending piece are both mounted on the second mounting bracket and separated by the second mounting bracket, and the second mounting bracket is an integrally formed high temperature resistant insulating piece.
12. The switching structure according to claim 11, characterized in that: The high temperature resistant insulating member is a ceramic member, and the switching structure further comprises: a first fixing component, The first fixing assembly includes: a first mounting hole, a first nut, a first plastic part and a first bolt on the second mounting bracket, the first plastic part is filled between the first mounting hole and the first nut, and the first bolt cooperates with the first nut to fix the second bending part and the fourth bending part on the second mounting bracket.
13. The switching structure according to claim 12, characterized in that: The adapter structure also includes: a second fixing assembly, which includes: a second mounting hole, a second nut, a second plastic part and a second bolt on the second mounting bracket, the second plastic part is filled between the second mounting hole and the second nut, and the second bolt cooperates with the second nut to install the second mounting bracket on the distribution box.
14. The switching structure according to claim 13, characterized in that: The second mounting bracket is also provided with a positioning portion which is positioned to cooperate with the distribution box.
15. The switching structure according to claim 1, characterized in that: The first mounting bracket is detachably mounted in the battery box, and is provided with at least one of a clamping portion, a guiding portion and a limiting portion.
16. The switching structure according to claim 1, characterized in that: The adapter structure further includes: an electrical connection assembly, which is mounted on the first mounting bracket and is spaced apart from the adapter assembly, and is used to electrically connect the battery cell assembly and the voltage divider module of the distribution box.
17. The switching structure according to claim 16, characterized in that: The electrical connection assembly includes: a first electrical connection member and a second electrical connection member. The first mounting bracket is provided with two mounting grooves spaced apart from each other. The first electrical connection member and the second electrical connection member are respectively mounted in the two mounting grooves.
18. A battery pack, characterized in that: include: A battery box and a battery cell assembly and a distribution box installed in the battery box; The adapter structure according to any one of claims 1 to 17, wherein the adapter structure is connected between the battery cell assembly and the distribution box.
19. The battery pack according to claim 18, characterized in that: The battery box includes side beams and a middle longitudinal beam, the side beams are provided with a receiving cavity opening toward the middle longitudinal beam, the distribution box is installed in the receiving cavity, and the switching structure is installed on the middle longitudinal beam.
20. An electrical equipment, characterized in that: Comprising the battery pack as claimed in claim 18 or 19.