Production and assembly equipment for automobile connecting pieces

Abstract

The utility model relates to the technical field of the electronic manufacturing industry, in particular to automobile connecting piece production and assembly equipment which comprises a finished product transplanting and boxing mechanism, and a package terminal punching mechanism and a plastic piece feeding machine are arranged on one side of the finished product transplanting and boxing mechanism. And the finished product transplanting and boxing mechanism, the package terminal punching mechanism and the plastic part feeding machine form an equipment main body. The device has strong raw material processing capacity, can automatically punch coiled raw materials into terminal PINs in different forms, greatly improves the material processing efficiency and precision, is provided with an automatic feeding system, realizes rapid and accurate feeding of terminal plastic parts to a production line through the automatic feeding mechanism, shortens the production period, and improves the production efficiency. The device is simple in structure and convenient to operate, reduces labor cost, has diversified product adaptability, and has remarkable advantages in the aspects of improving production efficiency, reducing cost, guaranteeing product quality and the like by integrating an innovative automation technology and an intelligent detection system.

Description

Technical Field

[0001] The utility model relates to the field of electronic manufacturing industry, in particular to production and assembly equipment for automobile connecting parts. Background Art

[0002] In the current electronic manufacturing industry, plug-in connectors are essential basic components for all types of electronic equipment. Their quality and production efficiency directly affect the reliability and production cost of the entire electronic product. There are many pain points in the traditional terminal production process: such as inefficient raw material processing, outdated parts feeding methods, insufficient adaptability to diversified products, low efficiency and accuracy of manual quality inspection, uneven glue coating process and difficult to control curing process, lack of automated solutions for electrical performance and airtightness testing, and low stacking efficiency of finished products.

[0003] In response to these shortcomings, our "Automotive Connector Production and Assembly Equipment" uses advanced automation and intelligent technologies to completely innovate the manufacturing process of terminals, improve production efficiency, ensure product quality, reduce production costs, and enhance market competitiveness. Utility Model Content

[0004] The purpose of the utility model is to provide automobile connecting parts production and assembly equipment to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: automobile connector production and assembly equipment, including a finished product transplanting and packing mechanism, one side of the finished product transplanting and packing mechanism is respectively provided with a coiled terminal punching mechanism and a plastic parts feeder, the finished product transplanting and packing mechanism, the coiled terminal punching mechanism and the plastic parts feeder constitute the equipment body, the outer end of the equipment body is composed of a profile sheet metal frame, the profile sheet metal frame is installed with an air control cabinet and a debugging socket, the debugging socket is sequentially installed with a debugging window, an HMI display and a four-color indicator light, two turntables are provided inside the equipment body, and the left side is a pin The process turntable, the right side is the glue coating test process turntable; and the turntable is equipped with product positioning fixtures arranged in eight equal parts, the pin insertion process turntable is respectively equipped with pin insertion manipulators and terminal positioning fixtures, the glue coating test process turntable is equipped with product positioning fixtures, the product positioning fixture is equipped with a plastic parts loading robot, the glue coating test process turntable is equipped with a finished product unloading robot, the glue coating test process turntable is respectively equipped with finished product unloading and transplanting manipulators, leakage testing mechanisms, electrical performance testing mechanisms, UV curing boxes, UV glue coating mechanisms, visual inspection mechanisms and workpiece transplanting manipulators.

[0006] As the preferred technical solution of the utility model, the package terminal punching mechanism is constructed of profile sheet metal, and a raw material roller is installed on the upper part of the package terminal punching mechanism; a guide roller mechanism is installed at the lower end, and a stamping die is installed at the front end below the guide roller mechanism, and the upper end of the stamping die is connected to the stamping cylinder.

[0007] As the preferred technical solution of the utility model, a return roller and a servo motor are arranged under the guide roller mechanism, and the speed is controlled by the servo motor driven by the servo motor fixed at the bottom of the equipment. A terminal transfer robot is provided on the guide roller mechanism for transporting the stamped terminals to the terminal positioning jig.

[0008] As the preferred technical solution of the utility model, the plastic parts loader is constructed by a profile sheet metal frame, and a lower hopper is provided on the top of the plastic parts loader, and the lower hopper is aligned with the disc vibrating feeder in the equipment. A linear vibrating feeder is provided on one side of the disc vibrating feeder, and the linear vibrating feeder extends out of the equipment, and a double-position switching feeding mechanism is connected to the end.

[0009] As the preferred technical solution of the utility model, the bottom of the pin insertion robot is provided with a shaft seat, the top of the shaft seat is connected to the support shaft, and the X-axis linear module is installed above it, one side of the X-axis linear module is connected to the X-axis servo motor, the slider of the X-axis linear module is connected to the Y-axis linear module, one side of the Y-axis linear module is connected to the Y-axis servo motor, the slider of the Y-axis linear module is connected to the Z-axis cylinder, and a pickup fixture is installed below it.

[0010] As the preferred technical solution of the utility model, the lower part of the electrical performance detection mechanism is composed of a support seat, and a servo transverse linear module is provided above the support seat; a servo lifting linear module is installed on the slider of the servo transverse linear module, and an electrical performance detection needle is installed on the slider of the servo lifting linear module.

[0011] As a preferred technical solution of the utility model, the pin insertion robot is installed on the upper side of the pin insertion process turntable; the terminal positioning fixture is installed in the middle of the two robots and aligned with the package terminal punching machine.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] (1) The utility model is a production and assembly equipment for automobile connectors. The device has a strong raw material processing capability: the equipment can automatically punch and cut the rolled raw materials into terminal PIN pins of different forms, greatly improving the efficiency and accuracy of material processing. It has an automatic feeding system: the terminal plastic parts are quickly and accurately supplied to the production line through the automatic feeding mechanism, shortening the production cycle and reducing labor costs. It has adaptability to diversified products: it can be quickly adjusted to adapt to the production of various types of PIN pin new connectors to meet the market's demand for diversified electronic products. It has high-precision visual inspection: the visual system is used to judge the installation degree of the PIN pin to ensure that each product meets the quality standards.

[0014] (2) The utility model is a production and assembly equipment for automobile connectors. The device has precise gluing and curing functions: the equipment can evenly apply UV glue to the PIN pins and ensure the stability and durability of the connection by controlling the curing process. It has an electrical performance detection module: the electrical performance detection module is integrated to ensure that each connector terminal has good electrical performance. It has an airtightness test module: the connector terminals are detected by the airtightness test module to ensure the reliability of the product in various environments. It has an automatic stacking and collection mechanism: the finished products are neatly stacked and collected by the automatic stacking robot arm to improve the storage and transportation efficiency of the finished products. By integrating innovative automation technology and intelligent detection systems, our equipment has significant advantages in improving production efficiency, reducing costs, and ensuring product quality. The implementation of the project will bring a technological innovation to the connector terminal manufacturing industry, provide customers with higher standard products, and lay a solid foundation for enterprises to win a larger market share. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a structural schematic diagram of an automobile connector production and assembly device according to an embodiment of the utility model;

[0017] Figure 2 It is a rear view of the automobile connector production and assembly equipment according to the embodiment of the utility model;

[0018] Figure 3 It is a structural schematic diagram of a rolled terminal punching mechanism of an automobile connector production and assembly equipment according to an embodiment of the utility model;

[0019] Figure 4It is a structural schematic diagram of a plastic parts feeder of an automobile connector production and assembly equipment according to an embodiment of the utility model;

[0020] Figure 5 It is a top view of the automobile connector production and assembly equipment according to the embodiment of the utility model;

[0021] Figure 6 It is a structural schematic diagram of a pin insertion manipulator of automobile connector production and assembly equipment according to an embodiment of the utility model;

[0022] Figure 7 The utility model is a schematic diagram of the structure of the electrical performance detection mechanism of the automobile connecting parts production and assembly equipment according to the embodiment of the utility model.

[0023] Reference numerals:

[0024] 1. Finished product transfer and packing mechanism; 2. Package terminal punching and cutting mechanism; 201. Raw material roller; 202. Guide roller mechanism; 203. Stamping cylinder; 204. Stamping die; 205. Return roller; 206. Servo motor; 207. Terminal transfer manipulator; 3. Plastic parts loader; 302. Disc vibrating feeder; 303. Two-position switching feeding mechanism; 304. Linear vibrating feeder; 305. Unloading hopper; 4. Air control cabinet; 5. Profile sheet metal frame; 6. Debug socket; 7. Debug window; 8. HMI display; 9. Four-color indicator light; 10. Product positioning fixture; 11. Plastic parts loading robot; 12. Finished product unloading robot; 13. Glue coating test process turntable; 14 , finished product unloading and transplanting robot; 15. leakage testing mechanism; 16. electrical performance testing mechanism; 1601. support seat; 1602. electrical performance detection needle; 1603. servo lateral movement linear module; 1604. servo upgrade linear module; 17. UV curing box; 18. UV gluing mechanism; 19. visual inspection mechanism; 20. workstation displacement and transplanting robot; 21. pin insertion process turntable; 22. pin insertion robot; 2201. shaft seat; 2202. support shaft; 2203. X-axis linear module; 2204. X-axis servo motor; 2205. Y-axis servo motor; 2206. Y-axis linear module; 2207. Z-axis cylinder; 2208. pick-up fixture; 23. terminal positioning fixture. DETAILED DESCRIPTION

[0025] Below, in conjunction with the accompanying drawings and specific implementation methods, the utility model is further described: Example

[0026] See also Figures 1 to 5Embodiment 1 is described, including a finished product transplanting and packing mechanism 1, on one side of which are provided a coiled terminal punching mechanism 2 and a plastic part feeder 3, respectively. The finished product transplanting and packing mechanism 1, the coiled terminal punching mechanism 2 and the plastic part feeder 3 constitute the main body of the equipment, the outer end of the main body of the equipment is composed of a profile sheet metal frame 5, on which are installed an air control cabinet 4 and a debugging socket 6, on which are installed a debugging window 7, an HMI display 8 and a four-color indicator light 9 in sequence, and two turntables are arranged inside the main body of the equipment, the left side is a pin insertion process turntable 21, and the right side is a glue coating test process turntable 1 3; and the turntables are provided with product positioning fixtures 10 arranged in eight equal parts, the pin insertion process turntable 21 is respectively provided with a pin insertion manipulator 22 and a terminal positioning fixture 23, the glue coating test process turntable 13 is provided with a product positioning fixture 10, the product positioning fixture 10 is provided with a plastic parts loading robot 11, the glue coating test process turntable 13 is provided with a finished product unloading robot 14, the glue coating test process turntable 13 is respectively provided with a finished product unloading and transplanting manipulator 12, a leakage test mechanism 15, an electrical performance detection mechanism 16, a UV curing box 17, a UV glue coating mechanism 18, a visual inspection mechanism 19, etc. The measuring mechanism 19 and the workpiece displacement manipulator 20, the package terminal punching mechanism 2 is constructed by the profile sheet metal frame 5, and the package terminal punching mechanism 2 is equipped with a raw material roller 201 on its upper part; a guide roller mechanism 202 is installed at its lower end, and a stamping die 204 is installed at the front end below the guide roller mechanism 202. The upper end of the stamping die 204 is connected to the stamping cylinder 203, and a return roller 205 and a servo motor 206 are arranged below the guide roller mechanism 202, and the speed is driven and controlled by the servo motor 206 fixed at the bottom of the equipment. A terminal transplanting manipulator 207 is arranged on the guide roller mechanism 202. It is used to transport the stamped terminals to the terminal positioning jig 23. The plastic parts loader 3 is constructed by a profile sheet metal frame 5. A lower hopper 305 is provided on the top of the plastic parts loader 3. The lower hopper is aligned with the disc vibrating feeder 302 in the equipment. A linear vibrating feeder 304 is provided on one side of the disc vibrating feeder 302. The linear vibrating feeder 304 extends out of the equipment, and a double-position switching feeding mechanism 303 is connected to the end. The pin insertion manipulator 22 is installed on the upper side of the pin insertion process turntable 21; the terminal positioning jig 23 is installed in the middle of the two manipulators and is aligned with the package terminal punching and cutting machine 2. Example

[0027] See also Figure 6 to Figure 7Example 2 is described. This embodiment further describes Example 1, including a shaft seat 2201 provided at the bottom of the pin insertion manipulator 22, a support shaft 2202 connected above the shaft seat 2201, an X-axis linear module 2203 installed above the shaft seat, an X-axis servo motor 2204 connected to one side of the X-axis linear module 2203, a Y-axis linear module 2206 connected to the slider of the X-axis linear module 2203, a Y-axis servo motor 2205 connected to one side of the Y-axis linear module 2206, a Z-axis cylinder 2207 connected to the slider of the Y-axis linear module 2206, a pick-up fixture 2208 installed below the slider, and an electrical performance detection mechanism 16 composed of a support seat 1601 at the bottom, a servo lateral linear module 1603 provided above the support seat 1601; a servo lifting linear module 1604 installed on the slider of the servo lateral linear module 1603, and an electrical performance detection needle 1602 installed on the slider of the servo lifting linear module 1604;

[0028] In this embodiment, the set glue coating electrical inspection equipment can automatically punch the rolled raw materials into terminal PIN needles of different forms, greatly improving the efficiency and accuracy of material processing. The plastic parts of the terminals are quickly and accurately supplied to the production line through the automatic feeding mechanism, shortening the production cycle and reducing labor costs.

[0029] In specific applications, the injection molded connector material will be poured into the plastic part loader 3 by the staff, and transported to the double-position switching feeding mechanism 303 via the disc vibrating feeder 302 and the linear vibrating feeder 304; the plastic part feeding robot 11 grabs the product and first places it on the product positioning fixture 10 on the upper left of the pin insertion process turntable 21; the pin insertion process turntable 21 starts to rotate counterclockwise intermittently; the servo motor 206 of the wound terminal punching mechanism 2 brings out the metal sheet of the raw material roller 201, passes through the guide roller mechanism 202 to the bottom of the stamping die, and is made into the shape of a Class A metal terminal by the stamping die, and is transported to the terminal A positioning fixture by the terminal transfer robot 207, and then the pin insertion robot 22 cooperates to insert the above-mentioned plastic part; the pin insertion process turntable 21 continues to rotate counterclockwise intermittently; the servo motor 206 of the wound terminal punching mechanism 2 brings out the metal sheet of the raw material roller, passes through the guide roller mechanism 202 to Below the stamping die, the shape of the Class B metal terminal formed by the stamping die is transported to the terminal positioning fixture 23 by the terminal transfer robot 207, and then the above-mentioned plastic part is inserted by the pin insertion robot 22 in cooperation; the pin insertion process turntable 21 continues to rotate counterclockwise intermittently; the servo motor 206 of the rolled terminal punching mechanism 2 brings out the metal sheet of the raw material roller 201, passes through the guide roller mechanism 202 to the bottom of the stamping die, and is formed into the shape of the Class C metal terminal by the stamping die, and is transported to the terminal positioning fixture 23 by the terminal transfer robot 207, and then the above-mentioned plastic part is inserted by the pin insertion robot 22 in cooperation; the pin insertion process turntable continues to rotate counterclockwise intermittently; the workpiece transfer robot moves the product with completed pin insertion from the pin insertion process turntable to the glue coating test process turntable 13; the glue coating test process turntable starts to rotate counterclockwise intermittently; the industrial camera of the visual inspection mechanism 19 photographs the product from top to bottom to identify whether the product pin is qualified.

[0030] In the description of the present invention, it should be noted that the terms "top", "bottom", "one side", "the other side", "front", "back", "middle part", "inside", "top end", "bottom end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. Automobile connector production and assembly equipment, characterized in that: The invention comprises a finished product transplanting and packing mechanism (1), one side of which is provided with a coiled terminal punching mechanism (2) and a plastic part feeder (3), the finished product transplanting and packing mechanism (1), the coiled terminal punching mechanism (2) and the plastic part feeder (3) forming a device body, the outer end of the device body being formed by a profile sheet metal frame (5), the profile sheet metal frame (5) being provided with an air control cabinet (4) and a debugging socket (6), the debugging socket (6) being provided with a debugging window (7), an HMI display (8) and a four-color indicator light (9) in sequence, the device body being provided with two turntables, the left side being a pin insertion process turntable (21), and the right side being a glue coating test process turntable (13); and the turntables are provided with eight The product positioning jig (10) is arranged separately, the pin insertion process turntable (21) is respectively equipped with a pin insertion manipulator (22) and a terminal positioning jig (23), the glue coating test process turntable (13) is equipped with a product positioning jig (10), the product positioning jig (10) is equipped with a plastic parts loading robot (11), the glue coating test process turntable (13) is equipped with a finished product unloading robot (14), and the glue coating test process turntable (13) is respectively equipped with a finished product unloading and transplanting manipulator (12), a leakage testing mechanism (15), an electrical performance testing mechanism (16), a UV curing box (17), a UV glue coating mechanism (18), a visual inspection mechanism (19) and a workpiece transplanting manipulator (20).

2. The automobile connector production and assembly equipment according to claim 1, characterized in that: The rolled terminal punching mechanism (2) is constructed from a profile sheet metal frame (5); a raw material roller (201) is installed on the upper portion of the rolled terminal punching mechanism (2); a guide roller mechanism (202) is installed on the lower end thereof; a stamping die (204) is installed at the front end below the guide roller mechanism (202); and the upper end of the stamping die (204) is connected to a stamping cylinder (203).

3. The automobile connector production and assembly equipment according to claim 2, characterized in that: A return roller (205) and a servo motor (206) are provided below the guide roller mechanism (202), and the speed is controlled by the servo motor (206) fixed to the bottom of the device. A terminal transfer robot (207) is provided on the guide roller mechanism (202) for transferring stamped terminals to the terminal positioning jig (23).

4. The automobile connector production and assembly equipment according to claim 1, characterized in that: The plastic parts loader (3) is constructed of a profile sheet metal frame (5). A lower hopper (305) is provided on the top of the plastic parts loader (3). The lower hopper is aligned with a disc vibrating feeder (302) in the device. A linear vibrating feeder (304) is provided on one side of the disc vibrating feeder (302). The linear vibrating feeder (304) extends out of the device and is connected to a double-position switching feeding mechanism (303) at the end.

5. The automobile connector production and assembly equipment according to claim 1, characterized in that: The pin insertion manipulator (22) is provided with an axle seat (2201) at the bottom, the axle seat (2201) is connected to a support shaft (2202) above, an X-axis linear module (2203) is installed above, one side of the X-axis linear module (2203) is connected to an X-axis servo motor (2204), the slider of the X-axis linear module (2203) is connected to a Y-axis linear module (2206), one side of the Y-axis linear module (2206) is connected to a Y-axis servo motor (2205), the slider of the Y-axis linear module (2206) is connected to a Z-axis cylinder (2207), and a pick-up fixture (2208) is installed below.

6. The automobile connector production and assembly equipment according to claim 1, characterized in that: The lower part of the electrical performance detection mechanism (16) is composed of a support seat (1601), and a servo transverse linear module (1603) is provided above the support seat (1601); a servo lifting linear module (1604) is installed on the slider of the servo transverse linear module (1603), and an electrical performance detection needle (1602) is installed on the slider of the servo lifting linear module (1604).

7. The automobile connector production and assembly equipment according to claim 1, characterized in that: The pin insertion manipulator (22) is installed at the upper side of the pin insertion process turntable (21); the terminal positioning fixture (23) is installed in the middle of the two manipulators and is aligned with the package terminal punching mechanism (2).

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