Rail type cleaning and dust removing device for photovoltaic panel

By designing a track-type cleaning and dust removal device and combining a cleaning device with spraying and brushing functions, the problem of low dust removal efficiency of existing photovoltaic panel dust removal devices is solved, deep cleaning and dust removal of photovoltaic panels is achieved, and power generation efficiency and automation are improved.

CN222868870UActive Publication Date: 2025-05-13CHINA MCC5 GROUP CORP LTD +1
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Patent Information

Application Number
CN202421448594.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-05-13
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The existing photovoltaic panel dust removal device has low dust removal efficiency, making it difficult to remove stubborn dust stains, resulting in a reduced photovoltaic power generation efficiency.

Method used

A track-type cleaning and dust removal device is designed, and a cleaning device with spraying and brushing functions is equipped with a cleaning device. By driving the motor, the track cart is driven to move along the track, and combined with the spray unit and the brush cleaning unit, deep cleaning and dust removal of the photovoltaic panels are achieved.

Benefits of technology

The dust removal effect and power generation efficiency of photovoltaic panels are improved, and the effective removal of stubborn dust stains is achieved. The device is highly automated and suitable for photovoltaic matrices of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rail-mounted cleaning and dust-removing device for a photovoltaic panel. The rail-mounted cleaning and dust-removing device comprises a trolley rail, a rail trolley arranged on the trolley rail and a cleaning device, the number of the trolley tracks is two, and the two trolley tracks are arranged on the two sides of the photovoltaic panel respectively and are parallel to each other. The number of the rail trolleys is two, and the two rail trolleys are arranged on the two trolley rails respectively. The cleaning device is arranged between the two small rail cars and fixedly connected with the two small rail cars at the same time, a spraying unit and a brush cleaning unit are installed on the cleaning device, the spraying unit discharges water towards the photovoltaic panel, and the brush cleaning unit is used for cleaning the surface of the photovoltaic panel; the rail trolley and the cleaning device are electrically connected with the electric control box. The cleaning and dust removing device is reasonable in structural design, the small rail car serves as a driving unit to drive the cleaning device to move on the photovoltaic panel, and in the walking process, the combined spraying unit and the brush cleaning unit are arranged, so that the cleaning and dust removing effects are good, the dust removing efficiency is high, and the application prospect is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaics, in particular to a track-type cleaning and dust removal device for photovoltaic panels, and in particular to a dust removal device for photovoltaic panels with spraying and brushing functions. Background Art

[0002] During the use of photovoltaic power stations, the surface of photovoltaic panels will gradually be covered by dust over time. Dust forms a thin film on the surface of photovoltaic panels, affecting the efficiency of photovoltaic power generation. Dust will cover the tiny concave and convex structures on the surface of photovoltaic panels, reducing the power generation efficiency of solar panels. Dust absorbs part of the solar energy, affecting the timely and full conversion of solar energy into electrical energy, reducing the efficiency of solar energy utilization. At the same time, dust will reduce the working efficiency of the inverter, affect the heat dissipation of the radiator, and increase the surface temperature of the solar panel, which will reduce the power generation efficiency of the solar panel.

[0003] Studies have shown that under the same conditions, the output power of clean solar panel components is at least 5% higher than that of dusty components, and the higher the dust accumulation, the greater the decline in component output performance. It is important to regularly remove dust from photovoltaic panels to ensure the normal power generation operation of photovoltaic panels.

[0004] Traditional photovoltaic panel dust removal uses manual dust removal, which has low dust removal efficiency and poor dust removal effect. After the dust removal process of some photovoltaic panels has been improved, such as CN 206878765 U, a spray pipe is used to wash the photovoltaic panel to complete the dust removal, but it is difficult to clean the more stubborn dust stains, and the cleaning and dust removal effect is not ideal.

[0005] Therefore, it is of great practical significance to develop a photovoltaic panel cleaning and dust removal device with good cleaning and dust removal effect and high dust removal efficiency. Utility Model Content

[0006] In view of the above-mentioned defects in the prior art, the utility model provides a photovoltaic panel cleaning and dust removal device with good cleaning and dust removal effect and high dust removal efficiency, specifically a track-type photovoltaic panel dust removal device equipped with spraying and brushing functions, which overcomes the defects of current photovoltaic panel cleaning and dust removal methods.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A track type cleaning and dust removal device for photovoltaic panels, comprising a trolley track, a track trolley arranged on the trolley track, and a cleaning device;

[0009] There are two trolley tracks, which are arranged on both sides of the photovoltaic panel and are parallel to each other;

[0010] There are two rail trolleys in total and the two rail trolleys are arranged on two trolley tracks respectively;

[0011] The cleaning device is arranged between the two rail trolleys and is fixedly connected to the two rail trolleys at the same time. A spray unit and a brush cleaning unit are installed on the cleaning device. The spray unit discharges water in the direction of the photovoltaic panel. The brush cleaning unit is installed on the side of the cleaning device close to the photovoltaic panel and is used to clean the surface of the photovoltaic panel with a brush.

[0012] The rail trolley and the cleaning device are electrically connected to the electric control box respectively.

[0013] The utility model discloses a track-type cleaning and dust removal device for photovoltaic panels, which has a reasonable structural design and uses a track trolley as a driving unit to drive the cleaning device to move on the photovoltaic panels. During the movement, the combined spray unit and the brush cleaning unit can clean away relatively stubborn dust stains, thereby achieving deep cleaning and dust removal of the photovoltaic panels, greatly improving the cleaning and dust removal effects of the photovoltaic panels. The utility model has mechanical automation operation, high overall cleaning and dust removal efficiency, and good application prospects.

[0014] As the preferred technical solution:

[0015] In the above-mentioned track-type cleaning and dust removal device for photovoltaic panels, the track trolley is a four-wheeled vehicle, a driving motor is installed on the track trolley, the driving motor is connected to the wheels of the track trolley through a transmission gear set, the driving motor is electrically connected to the electric control box, and the driving motor is controlled by the electric control box to drive the transmission gear set to realize the movement of the track trolley;

[0016] The trolley track is a double track, and the device has good stability when moving. The cleaning device is driven by a driving motor to move along the track, so that the cleaning area of ​​the photovoltaic panel can be fully covered.

[0017] A track-type cleaning and dust removal device for photovoltaic panels as described above, wherein the spray unit includes a water distributor and a spray head, and the water distributor can ensure the water pressure distribution of the spray and ensure the normal use of the spray system;

[0018] The spray head is installed on the outlet of the water distributor and faces the direction of the photovoltaic panel.

[0019] In the above-mentioned track-type cleaning and dust removal device for photovoltaic panels, the water distributor is connected to the external water tank through a water supply pipeline;

[0020] A water tank pump for supplying water to the water distributor is installed in the external water tank, and the water tank pump is electrically connected to the electric control box.

[0021] The track-type cleaning and dust removal device for photovoltaic panels as described above, wherein the brush cleaning unit comprises a cleaning brush and a brush driving motor for driving the cleaning brush to rotate;

[0022] The brush driving motor is electrically connected to the electric control box.

[0023] The track-type cleaning and dust removal device for a photovoltaic panel as described above further includes a light source sensor mounted on the photovoltaic panel;

[0024] The light source sensor is electrically connected to the electric control box. When it is detected that the photovoltaic panel needs to be cleaned, the cleaning device and the rail trolley are started, and the water pump in the external water tank is started to start storing water. The brush drive motor inside the cleaning device is started at the same time. The above control logics are all existing mature technologies / solutions, and those skilled in the art can set them according to actual needs.

[0025] The utility model adopts a light source sensor to transmit signals and utilizes a driving motor to drive the cleaning device to move along a track. During the movement, a combined spray system and a brush cleaning system are used to achieve the cleaning and dust reduction of the photovoltaic panels. It is used to solve the problem that the current photovoltaic panels have a single manual or spray cleaning and dust removal method and the dust removal effect is poor, and automatic monitoring / automatic operation is realized with a high degree of automation.

[0026] In the track-type cleaning and dust removal device for photovoltaic panels as described above, the photovoltaic panels are completely located in the space surrounded by two trolley tracks.

[0027] The above technical solution is only a feasible technical solution of the present utility model, and the protection scope of the present utility model is not limited thereto. Those skilled in the art can reasonably adjust the specific design according to actual needs.

[0028] The above utility model has the following advantages or beneficial effects:

[0029] (1) The track-type cleaning and dust removal device for photovoltaic panels of the utility model adopts a driving motor to drive a track trolley, and is equipped with double tracks. The structure is reliable. According to the different sizes of photovoltaic matrixes, the track can be set at the middle separation position and the driving trolley can be configured, so as to achieve full coverage of the cleaning area of ​​large photovoltaic matrixes. It is suitable for photovoltaic matrices of different sizes and has strong application adaptability.

[0030] (2) The track-type cleaning and dust removal device for photovoltaic panels of the utility model, the combined spray unit and the brush cleaning unit, can realize the photovoltaic panels being scrubbed and flushed at the same time, and can remove relatively stubborn dust stains, with a good dust removal effect;

[0031] (3) The track-type cleaning and dust removal device for photovoltaic panels of the utility model is equipped with a water distributor in the spray unit, and a more stable and ideal spray cleaning effect is achieved through multiple spray heads;

[0032] (4) The track-type cleaning and dust removal device for photovoltaic panels of the utility model realizes linkage of the water tank pump, the brush drive motor, and the drive motor through the light source sensor, thereby avoiding the problem of difficulty in regular cleaning of photovoltaic panels and difficulty in periodic cleaning. It has a high degree of automation and can realize automatic detection / automatic cleaning of photovoltaic panels, which can greatly improve the power generation performance of photovoltaic panels and has good application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] The present invention and its features, appearance and advantages will become more apparent by reading the detailed description of the non-limiting embodiments with reference to the following drawings. The same reference numerals indicate the same parts in all the drawings. The drawings are not drawn to scale, and the emphasis is on illustrating the subject matter of the present invention.

[0034] Figure 1 It is a schematic diagram of the three-dimensional structure of the track-type cleaning and dust removal device for photovoltaic panels of the utility model;

[0035] Figure 2 This is the assembly diagram of the cleaning device;

[0036] Figure 3 It is the general assembly drawing of water supply and sprinkler system;

[0037] Figure 4 This is a schematic diagram of the operation principle of the track-type cleaning and dust removal device for photovoltaic panels of the utility model;

[0038] Among them, 1. Photovoltaic panel; 2. Trolley track; 3. Track trolley; 4. Cleaning device; 5. Electric control box; 6. Cleaning brush; 7. Sprinkler head; 8. Drive motor; 9. Water supply pipeline; 10. External water tank; 11. Water distributor; 12. Light source sensor; 13. Electrical circuit; 14. Track trolley wheel; 15. Water tank pump. DETAILED DESCRIPTION

[0039] The structure of the present invention is further described below in conjunction with the accompanying drawings and specific embodiments, but is not intended to limit the present invention.

[0040] Example 1

[0041] A track-type cleaning and dust removal device for photovoltaic panels, such as Figures 1 to 4 As shown, it includes a trolley track 2, a track trolley 3 arranged on the trolley track 2, a cleaning device 4 and a light source sensor 12 installed on the photovoltaic panel 1, and the light source sensor 12 is electrically connected to the electric control box 5;

[0042] There are two trolley tracks 2, which are arranged on both sides of the photovoltaic panel 1 and are parallel to each other. The trolley tracks 2 are double tracks, and the photovoltaic panel 1 is completely in the space surrounded by the two trolley tracks 2;

[0043] There are two rail trolleys 3 and the two rail trolleys 3 are arranged on two trolley tracks 2 respectively. The rail trolley 3 is a four-wheeled vehicle. A drive motor 8 is installed on the rail trolley 3. The drive motor 8 is connected to the rail trolley wheel 14 through a transmission gear set. The drive motor 8 is electrically connected to the electric control box 5 (specifically connected through an electrical line 13);

[0044] The cleaning device 4 is arranged between the two rail trolleys 3 and is fixedly connected to the two rail trolleys 3 at the same time. The cleaning device 4 is equipped with a spray unit and a brush cleaning unit;

[0045] The spray unit includes a water distributor 11 and a spray head 7. The spray head 7 is installed at the outlet of the water distributor 11 and faces the direction of the photovoltaic panel 1. The water distributor 11 is connected to an external water tank 10 through a water supply pipeline 9. A water tank pump 15 for supplying water to the water distributor 11 is installed in the external water tank 10. The water tank pump 15 is electrically connected to the electric control box 5 (specifically connected through an electrical line 13).

[0046] The brush cleaning unit is installed on the side of the cleaning device 4 close to the photovoltaic panel, and is used to use a brush to clean the surface of the photovoltaic panel. The brush cleaning unit includes a cleaning brush 6 and a brush driving motor for driving the cleaning brush 6 to rotate. The brush driving motor is electrically connected to the electrical control box 5 (specifically connected through an electrical line 13).

[0047] The above-mentioned track-type cleaning and dust removal device for photovoltaic panels has been used in the Guohuadong to Linfeng photovoltaic composite power generation project undertaken by the applicant, and its operation logic is as follows:

[0048] (1) When the light source sensor 12 detects that the photovoltaic panel needs to be cleaned or dusted, it transmits a signal to the electric control box 5 and the external water tank 10;

[0049] (2) After receiving the signal, the electric control box 5 and the external water tank 10 start the drive motor 8, the brush drive motor and the water tank pump 15 of the external water tank 10;

[0050] (3) The driving motor 8 drives the track trolley 3, and the track trolley 3 drives the cleaning device 4 to move along the track to achieve coverage of the photovoltaic panel cleaning area;

[0051] (4) The cleaning brush 6 rotates continuously during the movement, and uses the friction between the cleaning brush and the photovoltaic panel to clean the dust stains on the surface of the photovoltaic panel;

[0052] (5) After the water tank pump 15 is started, water is sent to the water distributor 11, the water pressure is evenly distributed, and sprayed through the spray head 7 to achieve spraying, cleaning and dust removal of the photovoltaic panels;

[0053] (6) The electric control box 5 is connected to the drive motor 8 and the brush drive motor by an electrical line 13, and the external water tank 10 and the spray unit are connected by a water supply pipeline 9.

[0054] After application, it was found that the photovoltaic panels were periodically cleaned and dusted by the track-type cleaning and dust removal device, and the dust removal effect was good, ensuring the normal power generation operation of the photovoltaic panels.

[0055] It has been verified that the track-type cleaning and dust removal device for photovoltaic panels of the utility model adopts a driving motor to drive the track trolley, is equipped with double tracks, has a reliable structural form, and can set tracks and configure driving trolleys at the middle dividing position according to the different sizes of photovoltaic matrices, so as to achieve full coverage of the cleaning area of ​​large photovoltaic matrices, and is suitable for matrices of different photovoltaic sizes, with strong application adaptability; the combined spray unit and brush cleaning unit can realize scrubbing and flushing of photovoltaic panels at the same time, can remove more stubborn dust stains, and has a better dust removal effect; the spray unit is equipped with a water divider, and a more stable and ideal spray cleaning effect is achieved through multiple spray heads; through the light source sensor, the water tank water pump, the brush driving motor, and the driving motor are linked to avoid the problem of difficulty in regular cleaning of photovoltaic panels and difficulty in periodic cleaning, with a high degree of automation, and can realize automatic detection / automatic cleaning of photovoltaic panels, which can greatly improve the power generation performance of photovoltaic panels and has good application prospects.

[0056] Those skilled in the art should understand that those skilled in the art can implement variations by combining the prior art and the above embodiments, which will not be described in detail here. Such variations do not affect the essential content of the present utility model, and will not be described in detail here.

[0057] The above describes the preferred embodiments of the utility model. It should be understood that the utility model is not limited to the above-mentioned specific implementation methods, and the devices and structures that are not described in detail should be understood to be implemented in a common manner in the art; any technician familiar with the art can use the above-disclosed methods and technical contents to make many possible changes and modifications to the technical solutions of the utility model without departing from the scope of the technical solution of the utility model, or modify them into equivalent embodiments of equivalent changes, which does not affect the essential content of the utility model. Therefore, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the utility model without departing from the content of the technical solution of the utility model still falls within the scope of protection of the technical solution of the utility model.

Claims

1. A track-type cleaning and dust removal device for photovoltaic panels, characterized in that: It includes a trolley track, a track trolley arranged on the trolley track, and a cleaning device; There are two trolley tracks, which are arranged on both sides of the photovoltaic panel and are parallel to each other; There are two rail trolleys in total and the two rail trolleys are arranged on two trolley tracks respectively; The cleaning device is arranged between the two rail trolleys and is fixedly connected to the two rail trolleys at the same time. A spray unit and a brush cleaning unit are installed on the cleaning device. The spray unit discharges water in the direction of the photovoltaic panel. The brush cleaning unit is installed on the side of the cleaning device close to the photovoltaic panel and is used to clean the surface of the photovoltaic panel with a brush. The rail trolley and the cleaning device are electrically connected to the electric control box respectively.

2. A track-type cleaning and dust removal device for photovoltaic panels according to claim 1, characterized in that: The rail trolley is a four-wheeled vehicle, and a driving motor is installed on the rail trolley. The driving motor is connected to the wheels of the rail trolley through a transmission gear set, and the driving motor is electrically connected to an electric control box; The trolley track is a double track.

3. A track-type cleaning and dust removal device for photovoltaic panels according to claim 1, characterized in that: The spray unit includes a water distributor and a spray head; The spray head is installed on the outlet of the water distributor and faces the direction of the photovoltaic panel.

4. A track-type cleaning and dust removal device for photovoltaic panels according to claim 3, characterized in that: The water distributor is connected to the external water tank via a water supply pipeline; A water tank pump for supplying water to the water distributor is installed in the external water tank, and the water tank pump is electrically connected to the electric control box.

5. The track-type cleaning and dust removal device for photovoltaic panels according to claim 1, characterized in that: The brush cleaning unit comprises a cleaning brush and a brush driving motor for driving the cleaning brush to rotate; The brush driving motor is electrically connected to the electric control box.

6. A track-type cleaning and dust removal device for photovoltaic panels according to claim 1, characterized in that: Also included is a light source sensor mounted on the photovoltaic panel; The light source sensor is electrically connected to the electric control box.

7. A track-type cleaning and dust removal device for photovoltaic panels according to claim 1, characterized in that: The photovoltaic panel is completely located in the space surrounded by the two trolley tracks.

Citation Information

Patent Citations

  • A dust collector for photovoltaic board

    CN206878765U