Liquid cooling mechanism for battery replacement equipment

By introducing a connecting hose into the liquid cooling mechanism of the battery swap equipment, the connection breakage caused by high-frequency vibration of the water pump is solved, and the service life of the equipment and the convenience of installation are improved.

CN222869273UActive Publication Date: 2025-05-13KUNSHAN SIWOPU INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421857645.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-13
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

In large battery swap equipment, the battery produces extremely high heat, which leads to an increase in heat exchange frequency, accelerates the operation of the water pump, and increases the vibration frequency of the outlet pipe, which easily leads to a break in the connection. During the installation process, the connection software may be offset or disengaged due to high-frequency vibration, resulting in a break in the connection.

Method used

A liquid cooling mechanism for battery swap equipment is designed. By connecting the connecting hose between the liquid outlet pipe and the water tank, it can withstand displacement and deformation, avoid connection breakage caused by high-frequency vibration of the water pump, and by defining the length of the connecting hose, it ensures that it can give the liquid outlet pipe sufficient support force.

Benefits of technology

It effectively improves the service life of the equipment, avoids breakage at the connection between the outlet pipe and the water tank or water pump, and ensures convenience and accuracy during the installation process.

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Patent Text Reader

Abstract

The utility model discloses a liquid cooling mechanism for battery replacement equipment, which belongs to the technical field of liquid cooling temperature control and specifically comprises a water tank, a liquid outlet pipe and a liquid inlet pipe are communicated on the water tank and jointly connected to a backflow device so as to realize circulation of liquid cooling media in the water tank, and the backflow device is communicated with the liquid outlet pipe and the liquid inlet pipe. A first water pump is connected between the liquid outlet pipe and the backflow device, and a connecting hose is connected between the liquid outlet pipe and the water tank. The connecting hose is connected between the liquid outlet pipe and the water tank, so that the connecting hose bears certain displacement and deformation in the operation process of equipment, convenience in the installation process can be guaranteed, and the situation that the connecting position of the liquid outlet pipe and the water tank or the connecting position of the liquid outlet pipe and the first water pump is broken due to high-frequency vibration of the first water pump can be avoided; and the service life of the equipment is effectively prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of liquid cooling temperature control, and in particular relates to a liquid cooling mechanism for power exchange equipment. Background Art

[0002] In current battery swapping equipment, batteries generate a large amount of heat during the charging process; therefore, heat exchange equipment is needed to ensure the operation of the equipment, the safety and service life of the battery pack. In the field of heat exchange, compared with traditional air cooling technology, liquid cooling technology utilizes the high thermal conductivity of liquid to quickly conduct heat away from the heat source, making it have a higher energy efficiency ratio and lower energy consumption. Therefore, the application of this technology in battery swapping equipment is extremely cost-effective.

[0003] A conventional liquid cooling mechanism usually includes a water tank, a water inlet pipe and a water outlet pipe connected to the water tank, and a water pump for providing pumping power is connected to the water outlet pipe; a conventional liquid cooling mechanism can meet the needs of conventional use environments, but in large-scale battery exchange equipment, the battery generates a lot of heat, so the required heat exchange frequency will increase, which requires the water pump to further accelerate its operation, and the accelerated operation of the water pump causes the vibration frequency of the water outlet pipe to increase. Over time, it is easy to cause the connection between the water outlet pipe and the water tank, or the water outlet pipe and the water pump to break. In addition, during the connection and installation process of the water outlet pipe, water pump, and water tank, due to the influence of the installation site, etc., it is often impossible to accurately align them. At this time, the connection of each group may be achieved by raising a certain part. At this time, although the installation of each group can be guaranteed, in the face of the high-frequency vibration generated by the water pump, the workpiece used for raising may be offset or even detached, which will also make it easier for the connection between the water pipe and the water tank or the water pipe and the water pump to break. Therefore, a design solution is needed to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a liquid cooling mechanism for battery replacement equipment to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, a technical solution adopted by the utility model is: a liquid cooling mechanism for battery exchange equipment, including a water tank, the water tank is connected to a liquid outlet pipe and a liquid inlet pipe, the liquid outlet pipe and the liquid inlet pipe are jointly connected to a reflux device to realize the circulation of liquid cooling medium in the water tank, a water pump is connected between the liquid outlet pipe and the reflux device, and a connecting hose is connected between the liquid outlet pipe and the water tank.

[0006] Preferably, the water tank is provided with a connecting pipe head connected thereto, one end of the connecting hose is connected to the connecting pipe head, and the other end thereof is connected to the liquid outlet pipe.

[0007] Preferably, the connecting hose is a metal bellows, and the length of the connecting hose between the connecting pipe head and the liquid outlet pipe is smaller than the outer diameter of the liquid outlet pipe.

[0008] Preferably, the water tank is connected with a liquid replacement drain pipe for discharging the water tank medium and a liquid replacement inlet pipe for adding the water tank medium.

[0009] Preferably, the liquid exchange discharge pipe and the liquid exchange inlet pipe are connected to a refrigerator together.

[0010] Preferably, the liquid inlet pipe is inserted into the water tank, and the liquid outlet of the liquid inlet pipe is located above the outlet of the liquid outlet pipe, and the liquid outlet of the liquid inlet pipe is located below the connection point between the liquid exchange inlet pipe and the water tank.

[0011] Preferably, the water tank is provided with a liquid level detection sensor, a low liquid level detection sensor, a temperature sensor, a heater and a drain pipe, and the heater is arranged at the bottom of the side wall of the water tank.

[0012] Preferably, the liquid inlet pipeline is connected with a solenoid valve, a flow meter, a hand valve and a filter.

[0013] Preferably, the liquid replacement and discharge pipe is connected to a water pump, a flow switch, a filter and a hand valve.

[0014] Preferably, the liquid outlet pipe is provided with a pressure sensor for detecting the hydraulic pressure in the pipe.

[0015] Beneficial effects of the utility model: the utility model connects a connecting hose between the liquid outlet pipe and the water tank, so that the connecting hose can bear certain displacement and deformation during the operation of the equipment, which can not only ensure the convenience of the installation process, but also avoid the connection between the liquid outlet pipe and the water tank, or the liquid outlet pipe and the water pump from being broken due to the high-frequency vibration of the water pump, thereby effectively improving the service life of the equipment;

[0016] Among them, by limiting the length of the connecting hose, high-frequency vibration caused by the low strength of the connecting hose can be reduced. In actual use, it is found that when the length of the connecting hose between the connecting pipe head and the liquid outlet pipe is less than the outer diameter of the liquid outlet pipe, it can ensure the realization of the function of the connecting hose and ensure that the connecting hose can provide sufficient support force to the liquid outlet pipe, effectively improving the use effect and life of this part of the structure;

[0017] Among them, by setting the liquid exchange discharge pipe and the liquid exchange inlet pipe, the temperature of the medium in the water tank can be effectively controlled; wherein, by connecting the liquid exchange discharge pipe and the liquid exchange inlet pipe to a refrigerator, the temperature of the medium in the water tank can be controlled by the refrigerator, which can effectively reduce resource occupation;

[0018] Among them, the position settings of the liquid outlet of the liquid inlet pipe, the liquid outlet pipe opening and the liquid exchange inlet pipe can be such that the medium absorbing the load heat can be quickly and fully mixed with the medium in the water tank to achieve cooling, thereby ensuring the uniformity of the medium temperature in the water tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0020] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0021] Figure 3 It is a schematic diagram of the internal structure of the water tank in the utility model;

[0022] In the figure: 1, water tank; 2, liquid outlet pipe; 3, liquid inlet pipe; 4, connecting hose; 5, liquid replacement and drain pipe;

[0023] 6. Liquid change inlet pipe; 7. Liquid level detection sensor; 8. Low liquid level detection sensor; 9. Temperature sensor; 10. Heater; 11. Drain pipe; 12. Solenoid valve; 13. Flow meter; 14. Filter; 15. Pressure sensor; 16. Flow switch; 17. Water pump one; 18. Water pump two. DETAILED DESCRIPTION

[0024] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0025] Example:

[0026] See also Figure 1 A liquid cooling mechanism for a battery exchange device includes a water tank 1, the water tank 1 is connected to a liquid outlet pipe 2 and a liquid inlet pipe 3, the liquid outlet pipe 2 and the liquid inlet pipe 3 are connected to a reflux device to realize the circulation of liquid cooling medium in the water tank 1, a water pump 17 is connected between the liquid outlet pipe 2 and the reflux device, and a connecting hose 4 is connected between the liquid outlet pipe 2 and the water tank 1.

[0027] See also Figure 1 , Figure 2 The connecting hose 4 is made of a metal bellows, and a connecting pipe head connected to the water tank 1 is provided. One end of the connecting hose 4 is connected to the connecting pipe head, and the other end is connected to the liquid outlet pipe 2. In addition, the length of the connecting hose 4 between the connecting pipe head and the liquid outlet pipe 2 is less than the outer diameter of the liquid outlet pipe 2.

[0028] Among them, the water tank 1 is connected with a liquid exchange discharge pipe 5 for discharging the medium from the water tank 1 and a liquid exchange inlet pipe 6 for adding the medium into the water tank 1. The liquid exchange discharge pipe 5 can be connected to a container for collecting and discharging the medium, and at the same time, the liquid exchange inlet pipe 6 can be connected to a container for injecting normal temperature / low temperature medium. The liquid exchange discharge pipe 5 and the liquid exchange inlet pipe 6 can also be connected to a refrigerator together, so that the temperature of the medium in the water tank 1 can be directly reduced and re-injected, which effectively saves space resources.

[0029] Among them, see Figure 3 The liquid inlet pipe 3 is inserted into the water tank 1, and the liquid outlet of the liquid inlet pipe 3 is located above the pipe mouth of the liquid outlet pipe 2, and the liquid outlet of the liquid inlet pipe 3 is located below the connection between the liquid exchange inlet pipe 6 and the water tank 1. This arrangement can quickly and fully mix with the medium in the water tank 1 to achieve cooling, thereby ensuring the uniformity of the medium temperature in the water tank 1.

[0030] The water tank 1 is provided with a liquid level detection sensor 7, a low liquid level detection sensor 8, a temperature sensor 9, a heater 10 and a drain pipe 11, and the heater 10 is arranged at the bottom of the side wall of the water tank 1;

[0031] Wherein, the liquid inlet pipe 3 is connected with a solenoid valve 12, a flow meter 13, a filter 14 and a hand valve;

[0032] The liquid replacement and discharge pipe 5 is connected to a water pump 18, a flow switch 16, a filter 14 and a hand valve;

[0033] The liquid outlet pipe 2 is provided with a pressure sensor 15 for detecting the hydraulic pressure in the pipe, so as to ensure that the pipeline pressure meets the production requirements during the operation of the equipment.

[0034] Working process and principle:

[0035] The equipment of this scheme is provided with a connecting hose 4, so that it can withstand certain displacement and deformation during the operation of the equipment, which can not only ensure the convenience of the installation process, but also avoid the connection between the liquid outlet pipe 2 and the water tank 1, or the liquid outlet pipe 2 and the water pump 17 due to the high-frequency vibration of the water pump 17, thereby effectively improving the service life of the equipment.

[0036] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structural transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, is also included in the patent protection scope of the present invention.

Claims

1. A liquid cooling mechanism for a battery swapping device, characterized in that: The invention comprises a water tank (1), wherein the water tank (1) is connected with a liquid outlet pipe (2) and a liquid inlet pipe (3), wherein the liquid outlet pipe (2) and the liquid inlet pipe (3) are connected together to a reflux device to realize the circulation of liquid cooling medium in the water tank (1), a water pump (17) is connected between the liquid outlet pipe (2) and the reflux device, and a connecting hose (4) is connected between the liquid outlet pipe (2) and the water tank (1).

2. A liquid cooling mechanism for a battery replacement device according to claim 1, characterized in that: The water tank (1) is provided with a connecting pipe head in communication therewith, one end of the connecting hose (4) is connected to the connecting pipe head, and the other end thereof is connected to the liquid outlet pipe (2).

3. A liquid cooling mechanism for battery replacement equipment according to claim 2, characterized in that: The connecting hose (4) is a metal bellows, and the length of the connecting hose (4) between the connecting pipe head and the liquid outlet pipe (2) is smaller than the outer diameter of the liquid outlet pipe (2).

4. The liquid cooling mechanism for battery replacement equipment according to claim 1, characterized in that: The water tank (1) is connected to a liquid replacement discharge pipe (5) for discharging the medium from the water tank (1) and a liquid replacement inlet pipe (6) for adding the medium from the water tank (1).

5. A liquid cooling mechanism for battery replacement equipment according to claim 4, characterized in that: The liquid replacement discharge pipe (5) and the liquid replacement inlet pipe (6) are connected to a refrigerator.

6. A liquid cooling mechanism for battery replacement equipment according to claim 4, characterized in that: The liquid inlet pipe (3) is inserted into the water tank (1), and the liquid outlet of the liquid inlet pipe (3) is located above the pipe opening of the liquid outlet pipe (2), and the liquid outlet of the liquid inlet pipe (3) is located below the connection point between the liquid replacement inlet pipe (6) and the water tank (1).

7. The liquid cooling mechanism for battery replacement equipment according to claim 1, characterized in that: The water tank (1) is provided with a liquid level detection sensor (7), a low liquid level detection sensor (8), a temperature sensor (9), a heater (10) and a drain pipe (11); the heater (10) is arranged at the bottom of the side wall of the water tank (1).

8. The liquid cooling mechanism for battery replacement equipment according to claim 1, characterized in that: The liquid inlet pipe (3) is connected to a solenoid valve (12), a flow meter (13), a filter (14) and a hand valve.

9. The liquid cooling mechanism for battery replacement equipment according to claim 4, characterized in that: The liquid replacement and discharge pipe (5) is connected to a second water pump (18), a flow switch (16), a filter (14) and a hand valve.

10. The liquid cooling mechanism for battery replacement equipment according to claim 1, characterized in that: The liquid outlet pipe (2) is provided with a pressure sensor (15) for detecting the hydraulic pressure in the pipe.