Cut tobacco suction guide rail of cigarette making machine
By designing a wire-sucking guide rail of cigarette machine using two-point positioning and diamond-like coating, the problem of internal stress deformation caused by different gram-weight cigarettes and multi-point positioning in the prior art is solved, and the stability and adaptability of the guide rails are achieved.
Patent Information
- Application Number
- CN202421623527.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The wire-sucking guides of existing cigarette machines are difficult to meet the wire-sucking needs of cigarettes of different grams, and multi-point positioning and assembly leads to internal stress deformation and manufacturing and maintenance difficulties.
A wire suction guide rail for a cigarette machine is designed, using a guide rail base and three sets of rails set at intervals. The guide rail is fixed by two-point positioning to reduce internal stress deformation, and a diamond-like coating is covered on the surface of the guide rail to reduce the friction coefficient.
The stability and accuracy of the wire-sucking guide rail is achieved, the friction between the tobacco wire and the guide rail is reduced, and the requirements for cigarette molding of different weights and sizes are adapted to the difficulty of manufacturing and maintenance.
Smart Images

Figure CN222869847U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cigarette production and processing, in particular to a cigarette suction guide rail for a cigarette making machine. Background Art
[0002] In the modern cigarette production process, the requirements for equipment production stability are getting higher and higher. The installation accuracy and wear degree of the suction rail components directly affect the stability of the standard deviation (SD) of the weight of cigarettes. If the rail accuracy is significantly different from the design value, it will cause large fluctuations in the standard deviation of the weight of cigarettes.
[0003] The original suction guide of the existing M5 cigarette smoking machine is difficult to meet the suction needs of cigarettes of different gram weights. The working surface of the suction guide is made of tungsten steel welding and inlaying technology, and multiple pins are used between the guide and the base for positioning. Multi-point positioning is prone to internal stress and deformation problems. Extremely high precision requirements are required when repairing and replacing parts, and manufacturing is relatively difficult. Utility Model Content
[0004] The utility model aims to provide a cigarette suction guide rail for a cigarette making machine to solve the defects in the prior art.
[0005] The utility model provides a wire suction guide rail for a cigarette making machine, comprising a guide rail base, wherein an outer guide rail, a middle guide rail and an inner guide rail are sequentially arranged at intervals at the bottom of the guide rail base, a first wire suction channel is formed between the outer guide rail, the middle guide rail and the guide rail base, and a second wire suction channel is formed between the inner guide rail, the middle guide rail and the guide rail base;
[0006] Along the width direction of the guide rail base, three groups of mounting holes are arranged on the guide rail base at intervals, namely, the first group of mounting holes, the second group of mounting holes and the third group of mounting holes.
[0007] The first group of mounting holes includes a plurality of first mounting holes spaced apart along the length direction of the guide rail base, and the first mounting holes are connected to the top of the outer guide rail via a fastener;
[0008] The second group of mounting holes includes a plurality of second mounting holes spaced apart along the length direction of the guide rail base, the second mounting holes are waist-shaped holes, and are connected to the top of the middle guide rail by two fasteners;
[0009] The third group of mounting holes includes a plurality of third mounting holes spaced apart along the length direction of the guide rail base, and the third mounting holes are connected to the top of the inner guide rail via a fastener;
[0010] The outer guide rail and the middle guide rail are connected via a first adjustment block; the inner guide rail and the middle guide rail are connected via a second adjustment block.
[0011] Preferably, the bottom width of the first wire suction channel is greater than the top width of the first wire suction channel.
[0012] Preferably, the bottom width of the second wire suction channel is greater than the top width of the second wire suction channel.
[0013] Preferably, the surfaces of the outer guide rail, the middle guide rail and the inner guide rail are all covered with a coating.
[0014] Preferably, the coating is a diamond-like carbon coating.
[0015] Preferably, the first wire suction channel and the second wire suction channel are both provided with a plurality of support blocks for supporting the wire suction lines.
[0016] The utility model is beneficial in that it can reduce the friction coefficient between tobacco and the working surface of the tobacco suction guide rail; it can adjust the width of the tobacco suction channel according to the specific cigarette weight and tobacco structure; it changes the original multi-point positioning installation method and solves the problem of original internal stress deformation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the wire suction guide rail of the utility model;
[0018] Figure 2 yes Figure 1 Exploded diagram.
[0019] Component number description:
[0020] 1 Rail base
[0021] 11 First mounting hole
[0022] 12 Second mounting hole
[0023] 13 Third mounting hole
[0024] 2 Outer rails
[0025] 21 First through hole
[0026] 3 Middle rail
[0027] 4 Inner rail
[0028] 41 Second through hole
[0029] 51 First adjustment block
[0030] 52 Second adjustment block
[0031] 61 First Fastener
[0032] 62 Second fastener
[0033] 63 Third fastener
[0034] 64 Fourth fastener
[0035] 65 Fifth fastener DETAILED DESCRIPTION
[0036] The following is a further detailed description of the specific implementations of the present invention in conjunction with the accompanying drawings. These implementations are only used to illustrate the present invention, but not to limit the present invention.
[0037] In the description of the present invention, it should be noted that the terms "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", "fourth", and "fifth" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0038] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] like Figure 1 and Figure 2 As shown, the utility model provides a wire suction guide rail for a cigarette making machine, the wire suction guide rail comprises a guide rail base 1, along the width direction of the guide rail base 1, the bottom of the guide rail base 1 is sequentially spaced with an outer guide rail 2, a middle guide rail 3 and an inner guide rail 4, a first wire suction channel is formed between the outer guide rail 2, the middle guide rail 3 and the guide rail base 1, and a second wire suction channel is formed between the inner guide rail 4, the middle guide rail 3 and the guide rail base 1. The two side walls of the first wire suction channel (i.e., the side of the outer guide rail 2 and the middle guide rail 3 facing the first wire suction channel) and the two side walls of the second wire suction channel (i.e., the side of the inner guide rail 4 and the middle guide rail 3 facing the second wire suction channel) are both working surfaces, a total of four working surfaces. The working surface is formed by tungsten steel inlaid on an alloy material.
[0040] During operation, the suction belts are respectively arranged at the top of the first suction channel and the second suction channel. The negative pressure suction air above the suction belts can absorb and fix the tobacco entering the first suction channel and the second suction channel from below through the suction belts. The tobacco is formed into a tobacco strip with a rectangular cross-section under the joint shaping action of the guide rails on both sides and the suction belts.
[0041] To facilitate more tobacco shreds to enter the first and second suction channels, preferably, the bottom width of the first suction channel is greater than the top width of the first suction channel, and the bottom width of the second suction channel is greater than the top width of the second suction channel. Specifically, a downwardly inclined surface can be provided at the bottom of each work, so that the bottom of the cross-section of the first and second suction channels is in a trumpet shape and the top is in a rectangular shape, that is, the bottom width of the channel is greater than the top width.
[0042] like Figure 1 and Figure 2 As shown, along the width direction of the guide rail base 1, three groups of mounting holes are arranged on the guide rail base 1 at intervals, namely the first group of mounting holes, the second group of mounting holes and the third group of mounting holes. The first group of mounting holes includes a plurality of first mounting holes 11 arranged at intervals along the length direction of the guide rail base 1, and the first mounting holes 11 are connected to the top of the outer guide rail 2 through a first fastener 61. The second group of mounting holes includes a plurality of second mounting holes 12 arranged at intervals along the length direction of the guide rail base 1, and the second mounting holes 12 are waist-shaped holes, which are connected to the top of the middle guide rail 3 through two second fasteners 62. The third group of mounting holes includes a plurality of third mounting holes 13 arranged at intervals along the length direction of the guide rail base 1, and the third mounting holes 13 are connected to the top of the inner guide rail 4 through a third fastener 63. At the same time, a plurality of first through holes 21 arranged at intervals along the length direction of the outer guide rail 2 are opened on the outer guide rail 2, and the first through holes 21 and the middle guide rail 3 are connected through a fourth fastener 64 with a first adjustment block 51 sleeved thereon. The inner guide rail 4 is provided with a plurality of second through holes 41 spaced apart along the length direction of the inner guide rail 4, and the second through holes 41 are connected to the middle guide rail 3 via a fifth fastener 65 sleeved with a second adjustment block 52. Those skilled in the art can change the size of the first adjustment block 51 and the second adjustment block 52 as required, thereby changing the spacing between the outer guide rail 2 and the middle guide rail 3, and between the inner guide rail 4 and the middle guide rail 3, so as to meet the requirements of cigarette molding of different weights and sizes.
[0043] The assembly sequence of the wire suction guide rail of the utility model is as follows:
[0044] Use the second fastener 62 to connect with the second mounting hole 12 to fix the middle guide rail 3 on the guide rail base 1;
[0045] The fourth fastener 64 is passed through the outer guide rail 2, the first adjustment block 51 and the middle guide rail 3 in sequence to fix the outer guide rail 2 and the middle guide rail 3 relatively, and then the first fastener 61 is used to connect with the first mounting hole 11 to fix the outer guide rail 2 on the guide rail base 1;
[0046] The fifth fastener 65 is passed through the inner guide rail 4, the second adjustment block 52 and the middle guide rail 3 in sequence to relatively fix the inner guide rail 4 and the middle guide rail 3. Then, the third fastener 63 is used to connect with the third mounting hole 13 to fix the inner guide rail 4 on the guide rail base 1.
[0047] Compared with the multi-point positioning guide rail assembly method used in the prior art, each guide rail in the utility model is relatively fixed to the guide rail base 1 through the "two-point positioning" method, and is assembled into an integral guide rail through the above method, which can not only solve the internal stress deformation problem caused by multi-point positioning, ensure the stability of the overall structure, but also adjust the width of the first wire suction channel and the second wire suction channel as needed to meet various cigarette forming requirements.
[0048] The first fastener 61 , the second fastener 62 , the third fastener 63 , the fourth fastener 64 and the fifth fastener 65 are all screws.
[0049] The outer guide rail 2, the middle guide rail 3, and the inner guide rail 4 are all formed by hardening alloy materials, and then coated on the surfaces of the three, and the friction coefficient of the film layer is 0.15. The coating is specifically a diamond-like coating. With the above solution, the friction force from the side of the guide rail when the tobacco moves in the suction channel is small, which is conducive to forming a stable tobacco flow.
[0050] Furthermore, a plurality of support blocks for supporting the suction wire belt are provided in the first suction wire channel and the second suction wire channel. The support block is located between two adjacent adjustment blocks. Both the support block and the adjustment block can support the suction wire belt, thereby ensuring the flatness of the suction wire belt and further ensuring the uniformity of the thickness of the tobacco layer adsorbed on the lower surface of the suction wire belt.
[0051] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the protection scope of the present invention.
Claims
1. A cigarette-making machine suction guide rail, characterized in that: It comprises a guide rail base, wherein an outer guide rail, a middle guide rail and an inner guide rail are sequentially arranged at the bottom of the guide rail base, a first wire suction channel is formed between the outer guide rail, the middle guide rail and the guide rail base, and a second wire suction channel is formed between the inner guide rail, the middle guide rail and the guide rail base; Along the width direction of the guide rail base, three groups of mounting holes are arranged on the guide rail base at intervals, namely, the first group of mounting holes, the second group of mounting holes and the third group of mounting holes. The first group of mounting holes includes a plurality of first mounting holes spaced apart along the length direction of the guide rail base, and the first mounting holes are connected to the top of the outer guide rail via a fastener; The second group of mounting holes includes a plurality of second mounting holes spaced apart along the length direction of the guide rail base, the second mounting holes are waist-shaped holes, and are connected to the top of the middle guide rail by two fasteners; The third group of mounting holes includes a plurality of third mounting holes spaced apart along the length direction of the guide rail base, and the third mounting holes are connected to the top of the inner guide rail via a fastener; The outer guide rail and the middle guide rail are connected via a first adjustment block; the inner guide rail and the middle guide rail are connected via a second adjustment block.
2. The wire suction guide rail according to claim 1, characterized in that: The bottom width of the first wire suction channel is greater than the top width of the first wire suction channel.
3. The wire suction guide rail according to claim 1, characterized in that: The bottom width of the second wire suction channel is greater than the top width of the second wire suction channel.
4. The wire suction guide rail according to claim 1, characterized in that: The surfaces of the outer guide rail, the middle guide rail and the inner guide rail are all covered with a coating.
5. The wire suction guide rail according to claim 4, characterized in that: The coating is a diamond-like coating.
6. The wire suction guide rail according to claim 1, characterized in that: The first wire suction channel and the second wire suction channel are both provided with a plurality of support blocks for supporting the wire suction lines.