Climbing device for iron tower maintenance
By designing a climbing device including clamping and positioning components driven by a servo motor, the problem of difficulty in adapting to the shape of a square column in the prior art is solved, and the applicability to base columns of different shapes and sizes is achieved, and the automatic climbing function is provided.
Patent Information
- Application Number
- CN202421394263.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-18
AI Technical Summary
Existing climbing devices are mostly suitable for cylindrical towers, and it is difficult to adapt to the base column shape of square columns, resulting in insufficient applicability in actual use.
A climbing device including a climbing frame, a slide rail, a fixing block, a slider, an electric push rod and a clamping positioning component is designed. The clamping positioning component drives the screw and clamping rod through the servo motor, which can clamp and loosen the base column to adapt to base columns of different shapes and sizes.
The device drives the main gear and slave gear through a servo motor to drive the screw to rotate, realizing automatic clamping and loosening of the clamping rod. It can be used for base pillars of different shapes and sizes, improving the practicality of the climbing device and realizing the automatic climbing function.
Smart Images

Figure CN222871272U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of iron tower maintenance, in particular to a climbing device used for iron tower maintenance. Background Art
[0002] An iron tower is a tall tower-shaped building made of steel materials. It is usually used to support and install facilities such as wireless communications, radio and television, and power transmission lines. Because it is always exposed to the outside, it will be affected by factors such as wind, sun, rain, etc. in the natural environment, and thus needs frequent maintenance and inspection. During maintenance and inspection, workers are required to climb up, and thus they need to use equipment for climbing iron towers.
[0003] A climbing device for tower maintenance disclosed in a Chinese patent with publication number CN219440603U is characterized in that it includes an upper clamping ring assembly, a lower clamping ring assembly, an upper drive assembly, a lower drive assembly and an intermediate drive assembly, wherein the upper clamping ring assembly includes a first clamping ring and a second clamping ring, and a first connecting rod is hinged between the two, and the lower clamping ring assembly includes a third clamping ring and a fourth clamping ring, and a second connecting rod is hinged between the two, one end of the upper drive assembly is connected to the first clamping ring, and the other end is connected to the second clamping ring, one end of the lower drive assembly is connected to the third clamping ring, and the other end is connected to the fourth clamping ring, and one end of the intermediate drive assembly is connected to the upper clamping ring assembly, and the other end is connected to the lower clamping ring assembly. The utility model realizes the climbing function of the utility model through the upper drive assembly, the lower drive assembly and the intermediate drive assembly, and solves the problem of artificial climbing danger.
[0004] In the process of implementing this application, the inventor discovered that there are at least the following problems in this technology: although the above technical solution can realize the climbing function and solve the problem of the danger of manual climbing, in actual use, the shapes of the tower base columns are different, and many of them are square columns, while this technical solution is mostly suitable for cylindrical climbing. Therefore, further improvements can be made. Utility Model Content
[0005] To solve the above-mentioned problems, the utility model provides the following technical solutions: a climbing device for tower maintenance, comprising a climbing frame, a slide rail is fixedly installed on the inner middle part of the climbing frame, a fixed block is fixedly installed on the top of the slide rail, a slider is slidably connected inside the slide rail, an electric push rod is fixedly installed between the fixed block and the slider, baffles are fixedly installed on the inner walls on both sides of the climbing frame, and clamping and positioning components are provided on the front side of the fixed block and the slider.
[0006] As an optimization, the clamping and positioning component includes a clamping frame fixedly installed on the front side of the fixed block and the slider, one end of the clamping frame is hingedly provided with a clamping rod for clamping and positioning, one end of the clamping frame is rotatably connected to a rotating shaft, a screw is fixedly installed on the front side of the rotating shaft, a threaded groove is opened in one end of the clamping rod corresponding to the screw, and the screw is threadedly connected in the threaded groove.
[0007] As an optimization, an arc groove is opened in the middle of the clamping frame, and the clamping rod has an arc edge portion corresponding to the arc groove. The arc groove and the arc edge portion in the middle are used to facilitate clamping and climbing of the cylindrical base column, thereby improving practicality.
[0008] As an optimization, a turning handle is fixedly installed at the end of the screw rod, and the turning handle is used to facilitate manual rotation of the screw rod, which in turn drives the clamping rod to approach the clamping frame and clamp it to the outside of the base column.
[0009] As an optimization, an empty slot is provided inside the clamping frame, and a driving component for driving the screw rod to rotate automatically is arranged at the empty slot of the clamping frame.
[0010] As an optimization, the driving assembly includes a servo motor fixedly mounted on the outside of the clamping frame, a main gear fixedly mounted on one end of the output shaft of the servo motor, a slave gear rotatably connected inside the empty groove, and the slave gear and the rotating shaft are fixedly mounted, the slave gear and the main gear are meshingly connected, and by driving the screw to rotate inside the threaded groove, the clamping rod is driven close to the clamping frame and clamped and fixed on the outside of the base column.
[0011] As an optimization, the surfaces of the clamping frame and the clamping rod on one side opposite to each other are provided with convex pads, which can increase the frictional force in contact with the surface of the base column and improve the stability of clamping during climbing.
[0012] The beneficial effects of the utility model are:
[0013] 1. The climbing device for tower maintenance drives the main gear to rotate through the servo motor, and then drives the rotating shaft to rotate synchronously through the empty groove, so that the screw rod is driven to rotate inside the thread groove, and then the clamping rod can be driven to approach or move away from the clamping frame by controlling the rotation direction of the main gear, so it can switch between clamping and loosening, and then through the cooperation of the arc groove and the arc edge, the cylindrical base column can be clamped and fixed, so it can be suitable for base columns of different shapes and sizes, thereby improving practicality.
[0014] 2. The climbing device for tower maintenance has the upper clamping rod away from the clamping frame, so it is no longer clamped and fixed from the top. The electric push rod can be started to drive the fixing block to move upward, so that the climbing frame as a whole slides upward relative to the slider, and then the clamping rod is brought close to the clamping frame and clamped and fixed on the outside of the base column, while the lower clamping rod is away from the clamping frame. At this time, starting the electric push rod will pull the slider to move upward, and then the clamping rod is brought close to the clamping frame and clamped and fixed on the outside of the base column. The above steps are repeated back and forth to realize the automatic climbing function. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the clamping and climbing structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the clamping structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the drive structure of the utility model.
[0019] In the figure: 1, climbing frame; 2, slide rail; 3, fixed block; 4, slider; 5, electric push rod; 6, baffle; 7, clamping and positioning component; 8, clamping frame; 9, clamping rod; 10, rotating shaft; 11, screw rod; 12, threaded groove; 13, empty groove; 14, driving assembly; 15, servo motor; 16, main gear; 17, slave gear; 18, convex strip pad. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1 A climbing device for tower maintenance includes a climbing frame 1, a slide rail 2 is fixedly installed in the middle of the inner side of the climbing frame 1, a fixed block 3 is fixedly installed on the top of the slide rail 2, a slider 4 is slidably connected inside the slide rail 2, an electric push rod 5 is fixedly installed between the fixed block 3 and the slider 4, baffles 6 are fixedly installed on the inner walls of both sides of the climbing frame 1, and a clamping and positioning component 7 is provided on the front side of the fixed block 3 and the slider 4.
[0022] See also Figure 2-3The clamping and positioning component 7 includes a clamping frame 8 fixedly mounted on one side of the front of the fixed block 3 and the slider 4. An arc groove is provided in the middle of the clamping frame 8. One end of the clamping frame 8 is hingedly provided with a clamping rod 9 for clamping and positioning. The clamping rod 9 has an arc edge corresponding to the arc groove. The clamping rod 9 is clamped on the outside of the base column by approaching the clamping frame 8, which can play a positioning role. The arc groove and the arc edge in the middle facilitate the clamping and climbing of the cylindrical base column, thereby improving practicality.
[0023] See also Figure 2-3 A rotating shaft 10 is rotatably connected to one end of the clamping frame 8, a screw rod 11 is fixedly installed on the front side of the rotating shaft 10, a thread groove 12 is opened in one end of the clamping rod 9 corresponding to the screw rod 11, and the screw rod 11 is threadedly connected in the thread groove 12, and a rotating handle is fixedly installed on the end of the screw rod 11, which is convenient for manually rotating the screw 11 through the rotating handle, and then the clamping rod 9 is driven to approach the clamping frame 8 and be clamped and fixed on the outside of the base column;
[0024] See also Figure 3-4 The clamping frame 8 has an empty slot 13 formed inside, and the clamping frame 8 is provided with a driving assembly 14 for driving the screw rod 11 to rotate automatically at the empty slot 13. The driving assembly 14 includes a servo motor 15 fixedly mounted on the outside of the clamping frame 8, and a main gear 16 is fixedly mounted on one end of the output shaft of the servo motor 15. A slave gear 17 is rotatably connected inside the empty slot 13, and the slave gear 17 is fixedly mounted on the rotating shaft 10, and the slave gear 17 is meshingly connected with the main gear 16. By starting the servo motor 15, the main gear 16 is driven to rotate, and the rotating shaft 10 is driven to rotate through the slave gear 17 meshing with the main gear 16, thereby driving the screw rod 11 to rotate inside the threaded groove 12, thereby driving the clamping rod 9 to approach the clamping frame 8 and clamp and fix it on the outside of the base column;
[0025] See also Figure 3-4 The surfaces of the clamping frame 8 and the clamping rod 9 on the opposite side are both provided with convex pads 18, and the convex pads 18 can increase the friction force in contact with the surface of the base column, thereby improving the stability of clamping during climbing.
[0026] When in use, first hold the clamping rod 9 with one hand and turn the screw rod 11 with the other hand to rotate in the thread groove 12, which will drive the clamping rod 9 away from the clamping frame 8, so that the opening between the clamping frame 8 and the clamping rod 9 will be enlarged, and then it can be clamped on the outside of the base column, and then the screw rod 11 is rotated in the opposite direction, so that the clamping rod 9 will be driven close to the clamping frame 8, and then the clamping frame 8 and the clamping rod 9 will be clamped and fixed on the outside of the base column;
[0027] When climbing, first start the servo motor 15 above to drive the main gear 16, which will then drive the slave gear 17 to rotate, so the screw 11 will be driven to rotate through the rotating shaft 10, and then the clamping rod 9 will be driven to move away from the clamping frame 8, so the upper part is no longer clamped and fixed to the outer side of the base column, and then the electric push rod 5 can be started, so the fixing block 3 will be pushed upward, and then the climbing frame 1 will be driven to move upward as a whole, and then the slave gear 17 will be driven to rotate in the opposite direction by the servo motor 15 above, that is, the clamping rod 9 will be driven to approach the clamping frame 8, so it will be clamped and fixed to the outer side of the base column again, and then the servo motor 15 below will be started again. Similarly, it can be known that the lower part will no longer be clamped and positioned, and then the electric push rod 5 will drive the slider 4 to slide upward along the inner wall of the slide rail 2, and then the slave gear 17 will be driven to rotate in the opposite direction by the servo motor 15 below, that is, it will be clamped and fixed to the outer side of the base column again, and the above operation can be repeated to realize the automatic climbing function.
[0028] To sum up, the climbing device for tower maintenance can drive the main gear 16 to rotate through the servo motor 15, and then drive the rotating shaft 10 to rotate synchronously through the empty groove 13, so that the screw 11 can be driven to rotate inside the thread groove 12, and then the clamping rod 9 can be driven to approach or move away from the clamping frame 8 by controlling the rotation direction of the main gear 16, so it can be switched between clamping and loosening, and then the cylindrical base column can be used to clamp and fix through the cooperation of the arc groove and the arc edge, so that it can be suitable for base columns of different shapes and sizes, thereby improving practicality.
[0029] By moving the upper clamping rod 9 away from the clamping frame 8, it is no longer clamped and fixed from above, and the fixing block 3 can be driven to move upward by starting the electric push rod 5, so that the climbing frame 1 as a whole can slide upward relative to the sliding block 4, and then the clamping rod 9 is brought close to the clamping frame 8 and clamped and fixed on the outer side of the base column, while the lower clamping rod 9 is away from the clamping frame 8. At this time, starting the electric push rod 5 will pull the sliding block 4 to move upward, and then the clamping rod 9 is brought close to the clamping frame 8 and clamped and fixed on the outer side of the base column, and the above steps can be repeated back and forth to realize the automatic climbing function.
[0030] In the description of the present invention, unless otherwise clearly specified and limited, the terms "set", "install", "connect", "connect", and "fix" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] The standard parts used in the utility model can all be purchased from the market, and the special-shaped parts can all be customized according to the description and the drawings.
[0032] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. A climbing device for tower maintenance, comprising a climbing frame (1), characterized in that: A slide rail (2) is fixedly mounted in the middle of the inner side of the climbing frame (1); a fixed block (3) is fixedly mounted on the top of the slide rail (2); a slider (4) is slidably connected to the inside of the slide rail (2); an electric push rod (5) is fixedly mounted between the fixed block (3) and the slider (4); baffles (6) are fixedly mounted on the inner walls of both sides of the climbing frame (1); and clamping and positioning components (7) are provided on the front sides of the fixed block (3) and the slider (4).
2. The climbing device for tower maintenance according to claim 1, characterized in that: The clamping and positioning component (7) comprises a clamping frame (8) fixedly mounted on the front side of the fixed block (3) and the sliding block (4); one end of the clamping frame (8) is hingedly provided with a clamping rod (9) for clamping and positioning; one end of the clamping frame (8) is rotatably connected to a rotating shaft (10); a screw rod (11) is fixedly mounted on the front side of the rotating shaft (10); a thread groove (12) is formed in one end of the clamping rod (9) corresponding to the screw rod (11), and the screw rod (11) is threadedly connected in the thread groove (12).
3. The climbing device for tower maintenance according to claim 2, characterized in that: An arc groove is provided in the middle of the clamping frame (8), and the clamping rod (9) has an arc edge portion corresponding to the arc groove.
4. The climbing device for tower maintenance according to claim 2, characterized in that: A rotating handle is fixedly mounted on the end of the screw rod (11).
5. The climbing device for tower maintenance according to claim 2, characterized in that: An empty slot (13) is provided inside the clamping frame (8), and a driving component (14) for driving the screw rod (11) to rotate automatically is arranged at the empty slot (13) of the clamping frame (8).
6. The climbing device for tower maintenance according to claim 5, characterized in that: The driving assembly (14) comprises a servo motor (15) fixedly mounted on the outside of the clamping frame (8), a main gear (16) being fixedly mounted on one end of the output shaft of the servo motor (15), a slave gear (17) being rotatably connected inside the empty slot (13), the slave gear (17) being fixedly mounted on the rotating shaft (10), and the slave gear (17) being meshingly connected with the main gear (16).
7. The climbing device for tower maintenance according to any one of claims 2 to 6, characterized in that: The surfaces of the clamping frame (8) and the clamping rod (9) on one side opposite to each other are both provided with convex pads (18).
Citation Information
Patent Citations
Climbing device for iron tower maintenance
CN219440603U