Asphalt output device of asphalt tank

By designing an asphalt tank output device including a stirring shaft, scraper assembly and lifting assembly, the problems of slow asphalt output speed and difficult to eliminate inner wall asphalt in the prior art are solved, and more efficient asphalt output and inner wall cleaning are achieved.

CN222871887UActive Publication Date: 2025-05-16SICHUAN ROAD TONGXIANG ROAD HIGHWAY ENGINEERING CO LTD
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Patent Information

Application Number
CN202421195018.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-05-16
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

In the prior art, the asphalt tank outputs asphalt speed slowly, and the asphalt on the inner wall of the asphalt tank is not easily eliminated and requires manual cleaning.

Method used

A bitumen can asphalt output device is designed, including a tank body, a stirring shaft, a scraper assembly and a lifting assembly. A drive member and a spiral blade are provided on the agitating shaft. The outer wall of the spiral blade matches the inner wall of the discharge channel. The lifting and moving of the agitating shaft is controlled by the lifting and lowering assembly, so that the spiral blade can be selected to enter the discharge channel, and the asphalt on the inner wall of the tank is scraped through the scraper assembly.

Benefits of technology

The discharge speed of asphalt is improved, and through the design of the scraper assembly, the asphalt on the inner wall of the tank is effectively cleaned, improving the discharge efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an asphalt output device of an asphalt tank, and relates to the technical field of asphalt tank devices. The utility model provides an asphalt output device of an asphalt tank, which comprises a tank body with a discharge channel at the bottom; the stirring shaft is rotatably arranged in the tank body, a driving part and a spiral blade are arranged on the stirring shaft, and the outer wall of the spiral blade is matched with the inner wall of the discharging channel; the scraping plate assembly comprises a clutch used for being matched with the driving piece and a scraping plate body capable of abutting against the inner wall of the tank body; the lifting assembly is arranged outside the tank body, one end of the stirring shaft penetrates through the outer wall of the tank body and is connected with the lifting assembly, the lifting assembly is used for driving the stirring shaft to move in the axial direction of the stirring shaft so that the spiral blade can selectively enter the discharging channel, and the driving piece can selectively cooperate with the clutch.
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Description

Technical Field

[0001] The present application relates to the technical field of asphalt tank devices, and in particular to an asphalt output device for an asphalt tank. Background Art

[0002] Asphalt is a complex mixture, mainly composed of hydrocarbons of different molecular weights and their non-metallic derivatives, and has the characteristic of high viscosity.

[0003] Asphalt is usually stored in asphalt tanks. When asphalt is needed, the asphalt in the asphalt tank is heated or hot-melt asphalt is injected into the asphalt tank, and then the asphalt tank is transported to the destination for use. When outputting asphalt, the prior art usually relies on the fluidity of asphalt to be discharged from the discharge port of the asphalt tank. However, the flow speed of asphalt is slow, the discharge speed of asphalt is slow, and the asphalt attached to the inner wall of the asphalt tank is not easy to be discharged. It stays on the inner wall of the asphalt tank for a long time, and the asphalt on the inner wall of the asphalt tank needs to be cleaned manually. Utility Model Content

[0004] The main purpose of the present application is to provide an asphalt output device for an asphalt tank, aiming to solve the technical problems in the prior art that when the asphalt tank outputs asphalt, the asphalt output speed is slow and the asphalt on the inner wall of the asphalt tank is not easy to be removed.

[0005] To achieve the above-mentioned purpose, the present application provides an asphalt output device of an asphalt tank, including a tank body, a bottom of which is provided with a discharge channel; a stirring shaft, which is rotatably arranged in the tank body, and a driving member and a spiral blade are arranged on the stirring shaft, and the outer wall of the spiral blade matches the inner wall of the discharge channel; a scraper assembly, including a clutch for cooperating with the driving member and a scraper body capable of abutting against the inner wall of the tank body; a lifting assembly, which is arranged outside the tank body, one end of the stirring shaft passes through the outer wall of the tank body and is connected to the lifting assembly, and the lifting assembly is used to drive the stirring shaft to move along its axial direction so that the spiral blade can selectively enter the discharge channel, and the driving member can selectively cooperate with the clutch.

[0006] Optionally, the stirring shaft includes a first section, a second section and a third section distributed along its axial direction, the driving member is arranged in the first section, the second section is provided with a plurality of stirring blades for stirring asphalt, and the spiral blades are arranged in the third section.

[0007] Optionally, the scraper assembly also includes a positioning ring, which is sleeved on the periphery of the clutch, and the positioning ring and the clutch are interconnected by a connecting rod. The upper end of the scraper body is interconnected with the positioning ring, and the clutch is annularly sleeved on the periphery of the stirring shaft. The inner wall of the clutch has protrusions distributed in a ring shape, and grooves are formed between adjacent protrusions. The outer wall of the driving member is provided with a block for cooperating with the groove.

[0008] Optionally, the positioning ring is provided with a plurality of screw holes arranged in a ring shape, and the upper end of the scraper body is provided with a screw rod for cooperating with the screw holes.

[0009] Optionally, the scraper assembly further includes a guide plate corresponding one-to-one to the scraper body, one end of the guide plate is interconnected with the lower end of the scraper body, the other end of the guide plate is a free end, and the free end of the guide plate is located outside the discharge channel.

[0010] Optionally, all of the guide plates are inclined clockwise or counterclockwise.

[0011] Optionally, the lifting assembly includes a support plate, a hydraulic cylinder and a drive motor;

[0012] The hydraulic cylinder is arranged on the outer wall of the tank body, the telescopic shaft of the hydraulic cylinder is connected to the support plate, the driving motor is arranged on the support plate, and one end of the stirring shaft passes through the outer wall of the tank body and is connected to the driving motor.

[0013] Optionally, a guide rod is further provided on the outer wall of the tank body, and a guide hole for the guide rod to pass through is provided on the support plate, and the axis of the guide rod is parallel to the axis of the stirring shaft.

[0014] Optionally, the cross-sectional shape of the inner wall of the tank is circular.

[0015] Optionally, the upper end of the tank body has a feed port, and the discharge channel is provided with an end cover.

[0016] Beneficial effects that this application can achieve:

[0017] An asphalt output device for an asphalt tank proposed in an embodiment of the present application can control the lifting and movement of a stirring shaft through a lifting component. When discharging is not required, the clutch and the driving member are in a separated state, and the spiral blades are located above the discharging channel. At this time, the rotation of the stirring shaft can achieve a stirring effect on the asphalt in the tank body; when discharging is required, the lifting component drives the stirring shaft to move downward, the clutch and the driving member are connected, and the spiral blades are located in the discharging channel. At this time, the stirring shaft rotates to achieve stirring of the asphalt while the spiral blades squeeze and push the asphalt out of the discharging channel, thereby increasing the asphalt discharging speed, and the stirring shaft drives the scraper assembly to rotate around the axis of the stirring shaft, and the scraper body can scrape off the asphalt attached to the inner wall of the tank body, causing it to fall to the bottom of the tank body, thereby improving the discharge efficiency of the asphalt attached to the inner wall of the tank body. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic structural diagram of an asphalt output device according to an embodiment of the present application;

[0019] Figure 2 This is a schematic diagram of another state of the asphalt output device of the embodiment of the present application;

[0020] Figure 3 This is a schematic diagram of the top view of the positioning ring of an embodiment of the present application;

[0021] Figure 4 A schematic top view of a driving member according to an embodiment of the present application;

[0022] Figure 5 This is a schematic top view of the guide plate of an embodiment of the present application.

[0023] In the figure: 10-tank body, 11-feed port, 12-discharge channel, 13-end cover, 20-stirring shaft, 21, driving member, 211-block, 22-stirring blade, 23-spiral blade, 30-scraper assembly, 31-positioning ring, 32-connecting rod, 33-clutch, 331-protrusion, 332-slot, 34-scraper body, 35-guide plate, 40-lifting assembly, 41-guide rod, 42-hydraulic cylinder, 43-support plate, 44-drive motor.

[0024] The realization of the purpose, functional features and advantages of this application will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0027] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0029] Example 1

[0030] Reference Figure 1-Figure 5The first embodiment of the present application provides an asphalt output device for an asphalt tank, comprising a tank body 10, a stirring shaft 20, a scraper assembly 30 and a lifting assembly 40. The bottom of the tank body 10 has a discharge channel 12; the stirring shaft 20 is rotatably arranged in the tank body 10, and a driving member 21 and a spiral blade 23 are arranged on the stirring shaft 20, and the outer wall of the spiral blade 23 matches the inner wall of the discharge channel 12; the scraper assembly 30 includes a clutch 33 for cooperating with the driving member 21 and a scraper body 34 that can abut against the inner wall of the tank body 10; the lifting assembly 40 is arranged outside the tank body 10, one end of the stirring shaft 20 passes through the outer wall of the tank body 10 and is connected to the lifting assembly 40, and the lifting assembly 40 is used to drive the stirring shaft 20 to move along its axial direction, so that the spiral blade 23 can selectively enter the discharge channel 12, and the driving member 21 can selectively cooperate with the clutch 33.

[0031] In this embodiment, at least three legs are provided at the lower end of the tank body 10, and a lifting lug is provided at the upper end of the tank body 10, so as to facilitate the lifting of the tank body 10 through the lifting lug. The discharge channel 12 is provided at the middle position of the bottom of the tank body 10, and the bottom wall of the lower end of the tank body 10 can be funnel-shaped, which can guide the asphalt at the bottom of the tank body 10 and guide the asphalt into the discharge channel 12. The upper end outer wall of the tank body 10 is provided with a through mounting hole, and the mounting hole is used for the stirring shaft 20 to pass through. A bearing can be provided in the mounting hole, and the upper end of the stirring shaft 20 is penetrated and provided on the bearing. The driving member 21 and the spiral blade 23 are fixedly provided on the stirring shaft 20, and move and rotate synchronously with the stirring shaft 20. The stirring shaft 20 moves up and down to selectively connect the driving member 21 with the clutch 33. When the driving member 21 is connected with the clutch 33, the spiral blade 23 is located in the discharge channel 12. At this time, the stirring shaft 20 stirs the asphalt in the tank body 10, and the scraper body 34 rotates with the stirring shaft 20 to scrape the inner wall of the tank body 10. The spiral blade 23 squeezes the asphalt in the discharge channel 12 and discharges it from the discharge channel 12; when the spiral blade 23 is located outside the discharge channel 12, the driving member 21 and the clutch 33 are in a separated state. At this time, the scraper assembly 30 is stationary in the tank body 10, and the spiral blade 23 is located above the discharge channel 12. The stirring shaft 20 stirs the asphalt in the tank body 10 to make the temperature of the asphalt uniform, reduce the probability of local asphalt temperature being too cold and causing agglomeration, etc.

[0032] Example 2

[0033] As an optional implementation, refer to Figure 1 and Figure 2 , Figure 1M in the figure represents the first section of the stirring shaft 20, N represents the second section of the stirring shaft 20, and P represents the third section of the stirring shaft 20. This embodiment provides a specific structure of the stirring shaft 20, specifically: the stirring shaft 20 includes a first section, a second section and a third section distributed along its axial direction, a driving member 21 is arranged in the first section, a plurality of stirring blades 22 for stirring asphalt are arranged in the second section, and a spiral blade 23 is arranged in the third section.

[0034] In this embodiment, the depth of asphalt contained in the tank body 10 is generally located in the second and third sections, and the asphalt is generally not immersed in the first section, so as to ensure that the clutch 33 can be normally engaged with the driving member 21. The stirring blade 22 of the second section can stir the asphalt in the tank body 10. The spiral blade 23 of the third section is used to squeeze and push the asphalt when it is located in the discharge channel 12, thereby increasing the discharge speed of the asphalt; when the spiral blade 23 is located outside the discharge channel 12, the spiral blade 23 can also stir the asphalt in the tank body 10.

[0035] Example 3

[0036] As an optional implementation, refer to Figure 3 and Figure 4 The present embodiment provides a specific structure of a scraper assembly 30, specifically: the scraper assembly 30 also includes a positioning ring 31, the positioning ring 31 is sleeved on the periphery of a clutch 33, the positioning ring 31 and the clutch 33 are connected to each other through a connecting rod 32, the upper end of the scraper body 34 is connected to the positioning ring 31, the clutch 33 is sleeved on the periphery of the stirring shaft 20 in an annular shape, the inner wall of the clutch 33 has protrusions 331 distributed in an annular shape, and slots 332 are formed between adjacent protrusions 331, and the outer wall of the driving member 21 is provided with a block 211 for cooperating with the slot 332.

[0037] Optionally, the positioning ring 31 is provided with a plurality of screw holes arranged in a ring shape, and the upper end of the scraper body 34 is provided with a screw rod for cooperating with the screw holes.

[0038] In this embodiment, the positioning ring 31 has a circular shape, and the outer wall shape of the positioning ring 31 matches the inner wall shape of the tank body 10. An annular flange may be provided on the outer wall of the positioning ring 31, and an annular placement groove is provided on the inner wall of the tank body 10. The flange is located in the placement groove, which plays an auxiliary positioning role for the positioning ring 31, reduces the probability of the positioning ring 31 moving in the height direction, and improves the stability of the positioning ring 31 during rotation. The clutch 33 is sleeved on the periphery of the stirring shaft 20. During the lifting and lowering of the stirring shaft 20, the clutch 33 will not follow the lifting and lowering of the stirring shaft 20. When the stirring shaft 20 moves downward, the driving member 21 moves to the position of the clutch 33, and the block 211 on the driving member 21 enters into the slot 332 between the adjacent protrusions 331 on the clutch 33. The driving member 21 and the clutch 33 form a circumferential limiting structure. The rotation of the stirring shaft 20 drives the clutch 33 to rotate synchronously, thereby realizing the rotation of the scraper assembly 30. The scraper body 34 of the scraper assembly 30 abuts against the inner wall of the tank body 10. During the rotation of the scraper body 34 around the axis of the stirring shaft 20, the scraper body 34 scrapes off the asphalt attached to the inner wall of the tank body 10, so that the asphalt attached to the inner wall can directly fall to the bottom of the tank body 10, which is convenient for discharge. The scraper body 34 is connected to the positioning ring 31 by a screw (not shown in the figure), which is convenient for quick disassembly and installation of the scraper body 34. The number of scraper bodies 34 can be installed and the distance between adjacent scrapers can be adjusted according to actual use requirements. The scraper body 34 is connected by a screw, and the inclination of the scraper body 34 can be adjusted. According to the inner diameter of the tank body 10, the angle formed between the scraper body 34 and the inner wall of the tank body 10 can be changed.

[0039] Example 4

[0040] As an optional implementation, refer to Figure 5 The present embodiment provides a specific structure of a scraper assembly 30, including: the scraper assembly 30 also includes a guide plate 35 corresponding to the scraper body 34 one by one, one end of the guide plate 35 is interconnected with the lower end of the scraper body 34, and the other end of the guide plate 35 is a free end, and the free end of the guide plate 35 is located on the outside of the discharge channel 12.

[0041] Optionally, all the guide plates 35 are inclined clockwise or counterclockwise.

[0042] In this embodiment, the guide plate 35 is located on the bottom wall of the tank body 10. When the bottom wall of the tank body 10 is a horizontal plane, the guide plate 35 is also in a horizontal state. When the bottom wall of the tank body 10 is funnel-shaped, the guide plate 35 is in an inclined state that matches the bottom wall of the tank body 10. The guide plate 35 rotates with the rotation of the scraper assembly 30. When it is necessary to discharge asphalt, the guide plate 35 can stir the asphalt at the bottom of the tank body 10 and guide the asphalt at the bottom of the tank body 10 to flow to the discharge channel 12. When most of the asphalt in the tank body 10 is discharged, the guide plate 35 can scrape off the asphalt attached to the bottom wall of the tank body 10 and guide the asphalt attached to the bottom wall of the tank body 10 to the discharge channel 12 for discharge. By tilting all the guide plates 35 in the same direction, clockwise or counterclockwise at the same time, it is more conducive to guiding the asphalt to the discharge channel 12 during the rotation of the guide plates 35 around the axis of the stirring shaft 20.

[0043] Example 5

[0044] As an optional implementation, refer to Figure 1 and Figure 2 The present embodiment provides a specific structure of a lifting assembly 40, including: the lifting assembly 40 includes a support plate 43, a hydraulic cylinder 42 and a drive motor 44; the hydraulic cylinder 42 is arranged on the outer wall of the tank body 10, the telescopic shaft of the hydraulic cylinder 42 is interconnected with the support plate 43, the drive motor 44 is arranged on the support plate 43, and one end of the stirring shaft 20 passes through the outer wall of the tank body 10 and is connected to the drive motor 44.

[0045] Optionally, a guide rod 41 is further provided on the outer wall of the tank body 10 , and a guide hole for the guide rod 41 to pass through is provided on the support plate 43 , and the axis of the guide rod 41 is parallel to the axis of the stirring shaft 20 .

[0046] In this embodiment, at least three hydraulic cylinders 42 are provided, and the three hydraulic cylinders 42 work synchronously, and the support plate 43 is supported by the hydraulic cylinders 42. The drive motor 44 is provided at the upper end of the support plate 43. The stirring shaft 20 passes through the support plate 43 and is connected to the drive motor 44, and the rotation axis of the stirring shaft 20 is controlled by the drive motor 44. The guide rod 41 is provided to play a role of limiting and guiding in the process of lifting and lowering the support plate 43. A limit block is provided at the upper end of the guide rod 41, and the maximum stroke of the support plate 43 moving upward is limited by the limit block.

[0047] Example 6

[0048] As an optional implementation, refer to Figure 1 and Figure 2 This embodiment provides a specific structure of a tank body 10, including: the cross-sectional shape of the inner wall of the tank body 10 is circular.

[0049] Optionally, the upper end of the tank body 10 has a feed port 11 , and the discharge channel 12 is provided with an end cover 13 .

[0050] In this embodiment, by setting the inner wall cross section of the tank body 10 to be circular, it is ensured that the scraper body 34 can be closely attached to the inner wall of the tank body 10 during the rotation of the scraper body 34 around the axis of the stirring shaft 20, thereby reducing the dead angle position that the scraper body 34 cannot contact. The end cover 13 is threadedly connected to the discharge channel 12. When the asphalt does not need to be discharged, the end cover 13 is kept on the discharge channel 12. When the asphalt needs to be discharged, the end cover 13 can be removed from the discharge channel 12.

[0051] The above are only preferred embodiments of the present application, and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. An asphalt output device for an asphalt tank, characterized in that: include: A tank body having a discharge channel at the bottom; A stirring shaft, which is rotatably disposed in the tank body, and the stirring shaft is provided with a driving member and a spiral blade, and the outer wall of the spiral blade matches the inner wall of the discharge channel; A scraper assembly, comprising a clutch for cooperating with the driving member and a scraper body capable of abutting against the inner wall of the tank; A lifting assembly is arranged outside the tank body, one end of the stirring shaft passes through the outer wall of the tank body and is connected to the lifting assembly, the lifting assembly is used to drive the stirring shaft to move along its axial direction so that the spiral blade can selectively enter the discharge channel, and the driving member can selectively cooperate with the clutch.

2. The asphalt output device of asphalt tank according to claim 1, characterized in that: The stirring shaft includes a first section, a second section and a third section distributed along its axial direction, the driving member is arranged in the first section, the second section is provided with a plurality of stirring blades for stirring asphalt, and the spiral blades are arranged in the third section.

3. The asphalt output device of asphalt tank according to claim 1, characterized in that: The scraper assembly also includes a positioning ring, which is sleeved on the periphery of the clutch. The positioning ring and the clutch are connected to each other through a connecting rod. The upper end of the scraper body is connected to the positioning ring. The clutch is sleeved on the periphery of the stirring shaft in an annular shape. The inner wall of the clutch has protrusions distributed in an annular shape, and grooves are formed between adjacent protrusions. The outer wall of the driving member is provided with a block for cooperating with the groove.

4. The asphalt output device of asphalt tank according to claim 3, characterized in that: The positioning ring is provided with a plurality of screw holes arranged in a ring shape, and the upper end of the scraper body is provided with a screw rod for matching with the screw holes.

5. The asphalt output device of asphalt tank according to claim 1, characterized in that: The scraper assembly also includes a guide plate corresponding to the scraper body one by one, one end of the guide plate is interconnected with the lower end of the scraper body, the other end of the guide plate is a free end, and the free end of the guide plate is located outside the discharge channel.

6. The asphalt output device of asphalt tank according to claim 5, characterized in that: All of the guide plates are inclined clockwise or counterclockwise.

7. The asphalt output device of asphalt tank according to claim 1, characterized in that: The lifting assembly includes a support plate, a hydraulic cylinder and a drive motor; The hydraulic cylinder is arranged on the outer wall of the tank body, the telescopic shaft of the hydraulic cylinder is connected to the support plate, the driving motor is arranged on the support plate, and one end of the stirring shaft passes through the outer wall of the tank body and is connected to the driving motor.

8. The asphalt output device of asphalt tank according to claim 7, characterized in that: The outer wall of the tank body is also provided with a guide rod, and the support plate is provided with a guide hole for the guide rod to pass through, and the axis of the guide rod is parallel to the axis of the stirring shaft.

9. The asphalt output device of asphalt tank according to claim 1, characterized in that: The cross-sectional shape of the inner wall of the tank is circular.

10. The asphalt output device of asphalt tank according to claim 1, characterized in that: The upper end of the tank body is provided with a feed port, and the discharge channel is provided with an end cover.