Stone-like paint viscosity adjusting system
By designing the viscosity adjustment system of real stone paint and using the viscosity sensor and controller to achieve automatic adjustment, the problem of manual intervention in the viscosity adjustment of real stone paint is solved, and the adjustment efficiency and quality are improved.
Patent Information
- Application Number
- CN202421256245.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-04
AI Technical Summary
During the viscosity adjustment process of real stone paint, there are often situations where the viscosity is insufficient or too thick, and manpower requires adding diluents, which is time-consuming and labor-intensive.
A real stone paint viscosity adjustment system is designed, including a stirring tank and an automatic adjustment mechanism. The viscosity is monitored and adjusted in real time using a viscosity sensor and controller, and the addition of diluents and viscous agents is controlled through a solenoid valve.
Accurate viscosity adjustment is achieved, manual intervention is reduced, work efficiency is improved, and raw material stratification is avoided through the static mechanism, which improves the quality of proportion adjustment.
Smart Images
Figure CN222872011U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of real stone paint viscosity regulation, in particular to a real stone paint viscosity regulation system. Background Art
[0002] The viscosity of real stone paint can be adjusted by adding an appropriate amount of water. Before construction and use, turn the paint bucket upside down and leave it for a day or two to loosen the precipitated pigment. Then open the bucket and stir it to make the paint and pigment evenly mixed. According to the type of real stone paint, select the specified supporting varieties as diluents, for example, turpentine for oil-based paint, rosin water for oil-based paint, alcohol for shellac paint, banana water for nitrocellulose paint, etc. The amount of release agent should not exceed 20% of the weight of the paint. If it exceeds 20%, the paint will be too thin (viscosity is too low), which will easily cause flowing and bottom exposure during painting. Also, the performance of the paint film will be reduced because the paint film is too thin.
[0003] In the prior art, when adjusting the viscosity of real stone paint, the viscosity is often insufficient or too thick. At this time, manpower is required to add diluents for dilution and adjustment, which is time-consuming and labor-intensive. For this reason, we propose a real stone paint viscosity adjustment system. Utility Model Content
[0004] The purpose of the utility model is to provide a real stone paint viscosity adjustment system to solve the problem raised in the above background technology that when adjusting the viscosity of real stone paint, the viscosity is often insufficient or too thick, and manpower is needed to add diluent to dilute and adjust, which is time-consuming and labor-intensive.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a real stone paint viscosity adjustment system, including a stirring tank and an automatic adjustment mechanism, the automatic adjustment mechanism including a support plate, a viscosity sensor and a controller, the support plate is fixedly connected to three groups of connecting pipes through three groups of material troughs, the middle sections of the three groups of connecting pipes are respectively fixedly installed with a first solenoid valve, a second solenoid valve and a third solenoid valve, and the controller is fixedly connected to an operation display through a connecting line.
[0006] As a preferred solution, three groups of feed ports are provided on the upper surface of the stirring tank near the left side.
[0007] As a preferred solution, the bottom of the support plate is fixedly installed on the upper surface of the mixing tank near the right side, the three groups of loading troughs are respectively used to load viscosity, diluent and raw materials, the three groups of loading troughs are fixedly installed on the left side of the support plate near the upper end, the upper ends of the three groups of connecting pipes are respectively fixedly installed inside the three groups of charging troughs, and the lower ends of the three groups of connecting pipes are fixedly installed inside the feed port.
[0008] As a preferred embodiment, the viscosity sensor is fixedly mounted on the inner wall of the stirring tank, and its outer end extends to the top of the stirring tank. The controller is fixedly mounted on the front of the stirring tank near the bottom, and the controller is connected to the first solenoid valve, the second solenoid valve and the third solenoid valve through PLC.
[0009] As a preferred embodiment, a stationary mechanism is provided on the left side of the mixing tank, and the stationary mechanism includes a mounting sleeve and a mounting plate. The left side of the mounting plate is fixedly mounted on the left side of the mixing tank near the upper end, and the right side of the mounting sleeve is fixedly mounted on the left side of the mixing tank near the middle position. A sleeve rod is inserted into the interior of the mounting sleeve, and a stationary barrel rack is fixedly mounted on the left side of the sleeve rod. The surfaces of the mounting sleeve, the sleeve rod and the mounting plate are all penetrated by threaded holes.
[0010] As a preferred solution, the internal threaded connection of the threaded hole is connected with a fixed threaded rod.
[0011] Technical effects and advantages of the utility model:
[0012] 1. Through the support plate, loading trough, connecting pipe, first solenoid valve, second solenoid valve, third solenoid valve, viscosity sensor, controller and operation display, the controller can control the power on and off of the first solenoid valve, the second solenoid valve and the third solenoid valve. When it is viscous, the diluent in the loading trough is added to the mixing tank. When it is thin, the viscous agent in the loading trough is added to the mixing tank. At the same time, the viscosity of the real stone paint in the mixing tank is displayed in real time on the operation display through the viscosity sensor. Compared with the traditional manual viscosity adjustment, it is more accurate and intelligent, and the work efficiency is improved.
[0013] 2. Through the installation sleeve, sleeve rod, static barrel rack, threaded hole, installation plate and fixed threaded rod, the static barrel rack is rotated 180 degrees along the installation sleeve through the sleeve rod, and then the fixed threaded rod is tightened in the threaded hole, and the raw material barrel in the static barrel rack is turned over and left to stand, so that the internal raw materials can be fully integrated to avoid stratification, thereby improving the quality of the real stone paint ratio adjustment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0015] Figure 2 It is an exploded view of the utility model.
[0016] Figure 3 It is an exploded view of the automatic lifting and adjusting mechanism of the utility model.
[0017] Figure 4 It is an exploded view of the static mechanism of the utility model.
[0018] In the figure: 1. stirring tank; 2. feed inlet; 3. automatic adjustment mechanism; 31. support plate; 32. charging trough; 33. connecting pipe; 34. first solenoid valve; 35. second solenoid valve; 36. third solenoid valve; 37. viscosity sensor; 38. controller; 39. operation display; 4. stationary mechanism; 41. mounting sleeve; 42. sleeve rod; 43. stationary barrel rack; 44. threaded hole; 45. mounting plate; 46. fixing threaded rod. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] The utility model provides Figure 1-4 A real stone paint viscosity adjustment system shown in the figure includes a stirring tank 1 and an automatic adjustment mechanism 3, the automatic adjustment mechanism 3 includes a support plate 31, a viscosity sensor 37 and a controller 38, the support plate 31 is fixedly connected to three groups of connecting pipes 33 through three groups of feeding troughs 32, the middle sections of the three groups of connecting pipes 33 are respectively fixedly installed with a first solenoid valve 34, a second solenoid valve 35 and a third solenoid valve 36, the controller 38 is fixedly connected to an operation display 39 through a connecting line, the bottom of the support plate 31 is fixedly installed on the upper surface of the stirring tank 1 near the right position, the three groups of feeding troughs 32 are respectively used to load a viscous agent, a diluent and a raw material, the three groups of feeding troughs 32 are fixedly installed on the left side of the support plate 31 near the upper end position, and the upper ends of the three groups of connecting pipes 33 are respectively fixedly installed on the three groups of feeding troughs 32 , the lower ends of the three groups of connecting pipes 33 are fixedly installed inside the feed port 2, the viscosity sensor 37 is fixedly installed on the inner wall of the stirring tank 1, and the outer end thereof extends to the top of the stirring tank 1, and the controller 38 is fixedly installed on the front side of the stirring tank 1 near the bottom position, and the controller 38 is connected with the first solenoid valve 34, the second solenoid valve 35 and the third solenoid valve 36 through the PLC, and the viscosity of the real stone paint in the stirring tank 1 is displayed on the operation display 39 in real time through the viscosity sensor 37, and the first solenoid valve 34, the second solenoid valve 35 and the third solenoid valve 36 are controlled to be powered on and off by the controller 38, and the diluent in the charging tank 32 is added to the stirring tank 1 through the connecting pipe 33 when it is viscous, and the viscous agent in the charging tank 32 is added to the stirring tank 1 through the connecting pipe 33 when it is thin.
[0021] In this embodiment, a stationary mechanism 4 is provided on the left side of the mixing tank 1, and the stationary mechanism 4 includes a mounting sleeve 41 and a mounting plate 45. The left side of the mounting plate 45 is fixedly mounted on the left side of the mixing tank 1 near the upper end position, and the right side of the mounting sleeve 41 is fixedly mounted on the left side of the mixing tank 1 near the middle position. A sleeve rod 42 is inserted into the interior of the mounting sleeve 41, and a stationary barrel rack 43 is fixedly mounted on the left side of the sleeve rod 42. The surfaces of the mounting sleeve 41, the sleeve rod 42 and the mounting plate 45 are all penetrated by threaded holes 44, and the internal threads of the threaded holes 44 are connected with fixed threaded rods 46. Before adjusting the viscosity of the real stone paint, the stationary barrel rack 43 is rotated 180 degrees along the mounting sleeve 41 through the sleeve rod 42, and then the fixed threaded rod 46 is tightened in the threaded hole 44, and the raw material barrel in the stationary barrel rack 43 is turned over and stationary, so that the raw materials inside are fully fused to avoid stratification.
[0022] In this embodiment, three groups of feed ports 2 are provided on the upper surface of the stirring tank 1 near the left side.
[0023] Working principle of the utility model: the utility model is a viscosity adjustment system for real stone paint. Before adjusting the viscosity of the real stone paint, the static barrel rack 43 is rotated 180 degrees along the installation sleeve 41 through the sleeve rod 42, and then the fixed threaded rod 46 is tightened in the threaded hole 44, and the raw material barrel in the static barrel rack 43 is turned over and left to stand, so that the raw materials inside are fully integrated to avoid stratification.
[0024] The viscosity of the real stone paint in the mixing tank 1 is displayed in real time on the operation display 39 through the viscosity sensor 37, and the first solenoid valve 34, the second solenoid valve 35, and the third solenoid valve 36 are controlled by the controller 38 to turn on and off. When the paint is thick, the diluent in the charging tank 32 is added to the mixing tank 1 through the connecting pipe 33. When the paint is thin, the viscous agent in the charging tank 32 is added to the mixing tank 1 through the connecting pipe 33.
[0025] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A real stone paint viscosity adjustment system, comprising a stirring tank (1) and an automatic adjustment mechanism (3), characterized in that: The automatic adjustment mechanism (3) comprises a support plate (31), a viscosity sensor (37) and a controller (38); the support plate (31) is fixedly connected to three groups of connecting pipes (33) via three groups of material tanks (32); the middle sections of the three groups of connecting pipes (33) are respectively fixedly mounted with a first solenoid valve (34), a second solenoid valve (35) and a third solenoid valve (36); and the controller (38) is fixedly connected to an operation display (39) via a connecting line.
2. A real stone paint viscosity adjustment system according to claim 1, characterized in that: Three groups of feed ports (2) are provided on the upper surface of the stirring tank (1) near the left side.
3. A real stone paint viscosity adjustment system according to claim 2, characterized in that: The bottom of the support plate (31) is fixedly mounted on the upper surface of the stirring tank (1) near the right side, and the three groups of loading troughs (32) are respectively used to load the viscosity agent, the diluent and the raw material. The three groups of loading troughs (32) are fixedly mounted on the left side of the support plate (31) near the upper end. The upper ends of the three groups of connecting pipes (33) are respectively fixedly mounted inside the three groups of loading troughs (32), and the lower ends of the three groups of connecting pipes (33) are fixedly mounted inside the feed port (2).
4. A real stone paint viscosity adjustment system according to claim 3, characterized in that: The viscosity sensor (37) is fixedly mounted on the inner wall of the stirring tank (1), with its outer end extending to the top of the stirring tank (1). The controller (38) is fixedly mounted on the front side of the stirring tank (1) near the bottom. The controller (38) is connected to the first solenoid valve (34), the second solenoid valve (35) and the third solenoid valve (36) via a PLC.
5. A real stone paint viscosity adjustment system according to claim 2, characterized in that: A stationary mechanism (4) is provided on the left side of the stirring tank (1), and the stationary mechanism (4) comprises a mounting sleeve (41) and a mounting plate (45), the left side of the mounting plate (45) being fixedly mounted on the left side of the stirring tank (1) near the upper end, and the right side of the mounting sleeve (41) being fixedly mounted on the left side of the stirring tank (1) near the middle, a sleeve rod (42) being inserted into the interior of the mounting sleeve (41), and a stationary barrel frame (43) being fixedly mounted on the left side of the sleeve rod (42), and threaded holes (44) are penetrated through the surfaces of the mounting sleeve (41), the sleeve rod (42) and the mounting plate (45).
6. A real stone paint viscosity adjustment system according to claim 5, characterized in that: The threaded hole (44) is internally threadedly connected to a fixed threaded rod (46).