Roller gap adjusting device of roller press
By designing a roller press device that can adjust the roller slot without stopping, the problems of inefficiency and manual operation safety hazards in the prior art are solved, and efficient and safe roller slot adjustment is achieved.
Patent Information
- Application Number
- CN202420538904.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-03-20
AI Technical Summary
The existing roller presses need to shut down when adjusting the roller slots, which is inefficient and cannot meet the needs of adjusting the roller slots without shutting down, and there are safety risks of manual operation.
A roller press adjusting roller slot device is designed, and the movable roller assembly is driven by the hydraulic cylinder, and combined with the driving mechanism and the adjustment mechanism, the roller slot adjustment between the fixed roller assembly and the movable roller assembly can be realized, so that adjustments can be made without stopping the machine.
It greatly improves work efficiency, avoids safety hazards of manual operation, and realizes adjustment of roller slots without stopping.
Smart Images

Figure CN222872257U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roller presses, in particular to a roller gap adjusting device for a roller press. Background Art
[0002] Roller press, also known as extrusion mill, roller mill, and double-roller mill, can replace the high-energy-consuming and low-efficiency ball mill pre-grinding system, and reduce steel consumption and working noise. The roller press is designed according to the principle of bed grinding. Its main features are: high pressure, full speed, full material, and bed crushing. The roller press consists of two extrusion rollers that rotate synchronously in opposite directions, one is a fixed roller and the other is a movable roller.
[0003] In the prior art, when adjusting the roll gap of a conventional roller press, the machine needs to be stopped for operation. First, a hydraulic cylinder is required to drive the movable roller assembly to move, and then a gasket is filled between the movable roller assembly and the fixed roller assembly manually. This requires a lot of time and manpower to adjust the roll gap, which is inefficient and cannot meet the demand for adjusting the roll gap without stopping the machine. It is not conducive to use, and manual operation poses a safety hazard. Utility Model Content
[0004] The utility model provides a roller gap adjusting device for a roller press to solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a roller press roller gap adjustment device, comprising a rectangular frame, a fixed roller assembly is fixedly installed between the front and rear upper and lower inner walls of the rectangular frame near the left position, a movable roller assembly is arranged between the front and rear upper and lower inner walls of the rectangular frame near the right position, a hydraulic cylinder is fixedly installed on the right side of the movable roller assembly, and the hydraulic cylinder is fixedly installed on the right inner wall of the rectangular frame, the front and rear side surfaces of the rectangular frame are located in the middle position and the front and rear mounting frames are fixedly installed with mounting frames, and the front and rear mounting frames are arranged in a mirror image, the mounting frames are arranged with driving mechanisms on the inner walls of the rectangular frame, and the driving mechanisms are fixedly installed with movable plates on the sides of the rectangular frame, and three groups of adjustment mechanisms are arranged in sequence from top to bottom between the movable plate and the fixed roller assembly and the movable roller assembly.
[0006] Furthermore, a U-shaped structure is arranged transversely on the mounting frame, and upper and lower inner walls of the mounting frame are movably fitted with upper and lower side surfaces of the movable plate.
[0007] Furthermore, the driving mechanism includes an electric linear module, a transmission rod, a hinge and a connecting rod. The electric linear modules are mirror-imaged with two ones, and the upper and lower electric linear module screws are connected by a transmission rod. The electric linear modules are respectively fixedly mounted on the upper and lower side walls of the mounting frame. The front and rear sides of the electric linear module slide and the upper part of the movable plate are provided with hinges, and the front and rear corresponding hinges are connected by a connecting rod.
[0008] Furthermore, the outer surface of the slide of the electric linear module is a rectangular structure, and the slide of the electric linear module is movably fitted to the inner wall of the mounting frame.
[0009] Furthermore, the adjustment mechanism includes a trapezoidal block, an inclined block, a slide groove and a slider. The trapezoidal block is fixedly mounted on the movable plate. The fixed roller assembly and the movable roller assembly corresponding to the trapezoidal block are provided with inclined blocks on their sides. The upper and lower sides of the trapezoidal block are provided with slide grooves. The upper and lower sides of the inclined block corresponding to the slide groove are provided with sliders, and the slider is movably inserted in the slide groove.
[0010] Furthermore, slide rails are provided on the upper and lower inner walls of the front and rear edges of the rectangular frame, and the slide rails are movably connected to the movable roller assembly.
[0011] Compared with the prior art, the utility model provides a roller gap adjustment device for a roller press, which has the following beneficial effects:
[0012] The roller gap adjustment device of the roller press drives the movable roller assembly to move left and right through a hydraulic cylinder, and then drives the mounting plate to move forward and backward through a driving mechanism, and the mounting plate drives the adjustment mechanism to move. The roller gap between the fixed roller assembly and the movable roller assembly can be adjusted without stopping the machine, which greatly improves work efficiency. It also adopts mechanical operation without manual operation, which greatly improves safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 It is a cross-sectional view of the utility model;
[0015] Figure 3 It is a right view of the driving mechanism of the utility model;
[0016] Figure 4 It is a top view of the adjustment mechanism of the utility model.
[0017] In the figure: 1. rectangular frame; 2. fixed roller assembly; 3. movable roller assembly; 4. hydraulic cylinder; 5. mounting frame; 6. driving mechanism; 601. electric linear module; 602. transmission rod; 603. hinge; 604. connecting rod; 7. moving plate; 8. adjusting mechanism; 801. trapezoidal block; 802. oblique block; 803. slide groove; 804. slider; 9. slide rail. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-Figure 4 The utility model discloses a roller gap adjustment device for a roller press, comprising a rectangular frame 1, wherein a fixed roller assembly 2 is fixedly installed between the front and rear upper and lower inner walls of the rectangular frame near the left position, and a movable roller assembly 3 is arranged between the front and rear upper and lower inner walls of the rectangular frame 1 near the right position, a hydraulic cylinder 4 is fixedly installed on the right side of the movable roller assembly 3, and the hydraulic cylinder 4 is fixedly installed on the right inner wall of the rectangular frame 1, and the front and rear side surfaces of the rectangular frame 1 are both fixedly installed with mounting frames 5 at the middle position, and the front and rear mounting frames 5 are mirror-imaged, and the mounting frames 5 are both provided with driving mechanisms 6 on the inner walls of the rectangular frame 1, and the driving mechanisms 6 are both fixedly installed with movable plates 7 on the sides of the rectangular frame 1, and three groups of adjustment mechanisms 8 are arranged in sequence from top to bottom between the movable plate 7 and the fixed roller assembly 2 and the movable roller assembly 3.
[0020] Specifically, a U-shaped structure is disposed transversely on the mounting frame 5 , and upper and lower inner walls of the mounting frame 5 are movably fitted with upper and lower side surfaces of the movable plate 7 .
[0021] In this embodiment, the mounting frame 5 facilitates the installation and movement of the driving mechanism 6 and the moving plate 7. The moving plate 7 can stably move along the inner wall of the mounting frame 5, making the moving process of the moving plate 7 more stable.
[0022] Specifically, the driving mechanism 6 includes an electric linear module 601, a transmission rod 602, a hinge 603 and a connecting rod 604. The electric linear module 601 is provided with two upper and lower mirror images, and the upper and lower electric linear module 601 screw rods are connected by the transmission rod 602. The electric linear module 601 is respectively fixedly installed on the upper and lower side walls of the mounting frame 5. The front and rear sides of the slide of the electric linear module 601 and the upper part of the movable plate 7 are provided with hinges 603, and the front and rear corresponding hinges 603 are connected by a connecting rod 604.
[0023] In this embodiment, the up and down and front and back electric linear modules 601 use synchronous motors. The slide of the electric linear module 601 drives the connecting rod 604 to move through the hinge 603, and the connecting rod 604 drives the moving plate 7 to move back and forth.
[0024] Specifically, the outer surface of the slide of the electric linear module 601 is a rectangular structure, and the slide of the electric linear module 601 is movably fitted to the inner wall of the mounting frame 5 .
[0025] In this embodiment, the slide table of the electric linear module 601 moves stably up and down along the inner wall of the mounting frame 5 .
[0026] Specifically, the adjustment mechanism 8 includes a trapezoidal block 801, an inclined block 802, a slide groove 803 and a slider 804. The trapezoidal block 801 is fixedly mounted on the movable plate 7. The fixed roller assembly 2 and the movable roller assembly 3 corresponding to the trapezoidal block 801 are both provided with inclined blocks 802. The upper and lower sides of the trapezoidal block 801 are both provided with slide grooves 803. The upper and lower sides of the inclined block 802 corresponding to the slide groove 803 are both provided with sliders 804, and the sliders 804 are movably inserted in the slide grooves 803.
[0027] In this embodiment, when the trapezoidal block 801 moves toward the mounting frame 5, the distance between the left and right oblique blocks 802 becomes smaller. Conversely, when the trapezoidal block 801 moves toward the mounting frame 5, the distance between the left and right oblique blocks 802 becomes larger. The oblique block 802 moves along the slide groove 803 on the trapezoidal block 801 through the slider 804, so that the left and right movement process of the left and right oblique blocks 802 is stable.
[0028] Specifically, slide rails 9 are provided on the upper and lower inner walls of the front and rear edges of the rectangular frame 1 , and the slide rails 9 are movably connected to the movable roller assembly 3 .
[0029] In this embodiment, the slide rail 9 guides the movable roller assembly 3 to move left and right, so that the movable roller assembly 3 can move left and right stably.
[0030] When in use, the movable roller assembly 3 is driven to move left and right along the slide rail 9 by the piston of the hydraulic cylinder 4, and at the same time, the slide table of the electric linear module 601 in the driving mechanism 6 drives the connecting rod 604 to move through the hinge 603, and the connecting rod 604 drives the movable plate 7 to move forward and backward, and the movable plate 7 drives the trapezoidal block 801 in the adjustment mechanism 8 to move forward and backward, and the trapezoidal block 801 moves toward the mounting frame 5, so that the distance between the left and right oblique blocks 802 becomes smaller, that is, the distance between the fixed roller assembly 2 and the movable roller assembly 3 becomes smaller, and vice versa. When the trapezoidal block 801 moves toward the mounting frame 5, the distance between the left and right oblique blocks 802 becomes larger, and the distance between the fixed roller assembly 2 and the movable roller assembly 3 is deformed. The oblique block 802 moves along the slide groove 803 on the trapezoidal block 801 through the slider 804, so that the left and right movement process of the left and right oblique blocks 802 is stable, and the roller gap between the fixed roller assembly 2 and the movable roller assembly 3 can be adjusted without stopping the machine, which greatly improves work efficiency. In addition, mechanical operation is adopted without manual operation, which greatly improves safety.
[0031] In summary, the roller gap adjustment device of the roller press can adjust the roller gap between the fixed roller assembly 2 and the movable roller assembly 3 without stopping the machine, which greatly improves work efficiency, and adopts mechanical operation without manual operation, which greatly improves safety.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A roller gap adjustment device for a roller press, comprising a rectangular frame (1), characterized in that: A fixed roller assembly (2) is fixedly installed between the front and rear upper and lower inner walls of the rectangular frame (1) near the left side, a movable roller assembly (3) is arranged between the front and rear upper and lower inner walls of the rectangular frame (1) near the right side, a hydraulic cylinder (4) is fixedly installed on the right side of the movable roller assembly (3), and the hydraulic cylinder (4) is fixedly installed on the right inner wall of the rectangular frame (1), a mounting frame (5) is fixedly installed on the front and rear side faces of the rectangular frame (1) at the middle position, and the front and rear mounting frames (5) are arranged in a mirror image, a driving mechanism (6) is arranged on the inner wall of the mounting frame (5) near the rectangular frame (1), and a movable plate (7) is fixedly installed on the side of the driving mechanism (6) near the rectangular frame (1), and three groups of adjustment mechanisms (8) are arranged in sequence from top to bottom between the movable plate (7) and the fixed roller assembly (2) and the movable roller assembly (3).
2. A roller press roll gap adjustment device according to claim 1, characterized in that: The mounting frame (5) is laterally provided with a U-shaped structure, and the upper and lower inner walls of the mounting frame (5) are movably fitted with the upper and lower side surfaces of the movable plate (7).
3. The roller gap adjusting device for a roller press according to claim 1, characterized in that: The driving mechanism (6) comprises an electric linear module (601), a transmission rod (602), a hinge (603) and a connecting rod (604); the electric linear module (601) is provided with two mirror images on the upper and lower sides, and the upper and lower electric linear module (601) screw rods are connected through the transmission rod (602); the electric linear module (601) is fixedly mounted on the upper and lower side walls of the mounting frame (5), respectively; the front and rear side surfaces of the slide table of the electric linear module (601) and the upper side of the movable plate (7) are both provided with hinges (603), and the front and rear corresponding hinges (603) are connected through the connecting rod (604).
4. A roller press roll gap adjustment device according to claim 3, characterized in that: The outer surface of the slide of the electric linear module (601) is a rectangular structure, and the slide of the electric linear module (601) is movably fitted to the inner wall of the mounting frame (5).
5. The roller gap adjusting device for a roller press according to claim 1, characterized in that: The adjustment mechanism (8) comprises a trapezoidal block (801), an inclined block (802), a slide groove (803) and a slider (804); the trapezoidal block (801) is fixedly mounted on the movable plate (7); the fixed roller assembly (2) and the movable roller assembly (3) corresponding to the trapezoidal block (801) are both provided with inclined blocks (802); the upper and lower sides of the trapezoidal block (801) are both provided with slide grooves (803); the upper and lower sides of the inclined block (802) corresponding to the slide groove (803) are both provided with sliders (804); and the sliders (804) are movably inserted into the slide grooves (803).
6. The roller gap adjusting device for a roller press according to claim 1, characterized in that: Slide rails (9) are provided on the upper and lower inner walls of the front and rear edges of the rectangular frame (1), and the slide rails (9) are movably connected to the movable roller assembly (3).