Adjustable scraper mechanism for micro-concave anilox roller
By designing a scraper mechanism for micro-concave anilox rollers, the locking assembly ensures that the scraper maintains a constant angle and position during the coating process, the coating inhomogeneity problem caused by unstable scraper angle is solved and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202421329100.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing adjustable scraper mechanism for micro-concave anilox rollers cannot be locked after adjusting the scraper angle, resulting in unstable scraper angle, affecting the uniformity of the coating amount, and possibly accelerating equipment wear.
A scraper mechanism including a scraper assembly and an adjustment assembly is designed, which ensures that the scraper maintains a constant angle and position during coating by locking the assembly, and the adjustment assembly is used to adjust the angle of the scraper box.
By locking the length and angle of the scraper, the uniformity and stability of the coating are ensured, and accidental collisions or damage caused by changes in the scraper position are avoided, thereby extending the service life of the equipment.
Smart Images

Figure CN222872547U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anilox roller painting, in particular to an adjustable scraper mechanism for a micro-concave anilox roller. Background Art
[0002] Release film refers to a film with a separable surface. When the release film comes into contact with a specific material under limited conditions, it is not sticky or has slight stickiness. Usually, in order to increase the release force of the plastic film, a silicone release agent is applied to the surface of the film material, such as PET, PE, OPP, etc.
[0003] The reference patent name is: an adjustable scraper mechanism for a micro-concave anilox roller (authorization announcement number: CN208484383U) includes a coating groove and an anilox roller, the anilox roller is installed on the coating groove through the rotating shafts at both ends, and the end rotating shaft of the anilox roller is connected to the scraper assembly through a rotating rod; the rotating rod includes a ring sleeve and a connecting rod; the peripheral side of the ring sleeve is fixedly connected to one end of the connecting rod, and the ring sleeve is rotatably connected to the end rotating shaft of the anilox roller; the scraper assembly includes a scraper shell and a scraper; a plurality of lifting rods are slidably connected to the bottom surface of the scraper shell; a sleeve is fixed to the two end surfaces of the scraper shell through a plurality of adjusting bolts, and the angle between the sleeve and the scraper assembly and the gap between the scraper and the anilox roller are changed by the above-mentioned adjusting bolts, thereby adjusting the contact angle α and avoiding hard contact between the scraper and the anilox roller, thereby ensuring the pore volume ratio of the anilox roller and the uniformity of the surface coating of the film material;
[0004] Although this patent can adjust the angle of the scraper, the scraper cannot be locked after adjusting the angle. This may result in the scraper angle not being able to be stably locked. Then the contact state between the scraper and the anilox roller will change continuously, resulting in unstable coating amount, thus affecting the quality and consistency of the product. In addition, frequent changes in the scraper angle may increase the friction between it and the anilox roller, which may accelerate the wear of the equipment in the long run and even cause damage to the equipment.
[0005] Therefore, it is necessary to provide a new adjustable scraper mechanism for a micro-concave anilox roller to solve the above technical problems. Utility Model Content
[0006] In order to solve the above technical problems, the utility model provides an adjustable scraper mechanism for a micro-dimpled anilox roller.
[0007] The utility model provides an adjustable scraper mechanism for a micro-concave anilox roller, comprising a coating slot, a coating assembly for coating is installed inside the coating slot, a scraping mechanism for scraping off excess solution is installed on one side of the coating assembly, and the scraping mechanism comprises:
[0008] A scraping assembly is installed on the top of the coating tank, comprising a fixed seat symmetrically fixed on the top of the coating tank, the inner side of the fixed seat is rotatably connected to a flip rod through a bearing, a scraping box is fixed on the outer wall of the flip rod, a scraper is installed on the inner side of the scraping box, and a locking assembly for locking the length of the scraper is installed on the outer wall of the scraping box;
[0009] Adjustment assembly, installed on the top of the coating tank, used to adjust the angle of the scraper box.
[0010] Preferably, the coating assembly comprises a rotating rod rotatably connected to the inner side of the coating tank via a bearing, and a grid roller is fixed to the outer wall of the rotating rod.
[0011] Preferably, the locking assembly comprises locking holes equidistantly arranged on the top of the scraper box, the inner side of the locking hole is threadedly connected with a locking column, and the locking column is clamped with the outer wall of the scraper.
[0012] Preferably, the adjustment component includes a groove formed in the outer wall of one of the fixed seats, the inner side of the groove is rotatably connected to a ratchet via a bearing, a support seat is fixed to the top of the coating tank, the inner side of the support seat is rotatably connected to an adjustment block via a bearing, the upper end of the adjustment block is rotatably connected to a drive strip via a bearing, one end of the drive strip is in extrusion contact with the inner side of the ratchet, and the lower end of the adjustment block is equipped with a drive component for driving the adjustment block to rotate.
[0013] Preferably, the driving assembly includes a driving groove opened at the top of the coating groove, the inner side of the driving groove is rotatably connected to a driving rod through a bearing, a driving block is fixed to the outer wall of the driving rod, the lower end of the adjusting block is rotatably connected to a connecting wheel through a bearing, the outer wall of the connecting wheel is in extrusion contact with the outer wall of the driving block, and a handle is fixed to the end of the driving rod away from the driving groove.
[0014] Preferably, a protrusion is fixed on one side of the adjustment block close to the support seat, and the protrusion is meshingly connected with the ratchet.
[0015] Compared with the related art, the adjustable scraper mechanism for the micro-concave anilox roller provided by the utility model has the following beneficial effects:
[0016] 1. Since the scraper cannot be locked after adjusting the angle, the scraper angle cannot be stably locked, so the contact state between the scraper and the anilox roller will change continuously, resulting in unstable coating amount. The scraping mechanism can ensure that the scraper maintains a constant angle and position during the coating process, thereby avoiding problems such as uneven coating thickness caused by changes in the scraper position, which helps to improve the uniformity and stability of coating;
[0017] 2. In addition, the locking component can prevent accidental collision or damage caused by changes in the scraper position during the coating process, thereby extending the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the locking column structure of the utility model;
[0020] Figure 3 It is a schematic diagram of the bump structure of the utility model.
[0021] Numbers in the figure: 1. coating groove; 2. coating assembly; 101. rotating rod; 102. grid roller; 3. scraping mechanism; 4. scraping assembly; 201. fixing seat; 202. flip rod; 203. scraping box; 204. scraper; 5. locking assembly; 301. locking hole; 302. locking column; 6. adjustment assembly; 401. groove; 402. ratchet; 403. supporting seat; 404. adjustment block; 405. driving bar; 7. driving assembly; 501. driving groove; 502. driving rod; 503. driving block; 504. connecting wheel; 505. handle; 8. bump. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0023] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.
[0024] See also Figures 1 to 3 The utility model provides an adjustable scraper mechanism for a micro-concave anilox roller, comprising a coating tank 1, a coating assembly 2 for coating is installed inside the coating tank 1, and a scraping mechanism 3 for scraping off excess solution is installed on one side of the coating assembly 2, and the scraping mechanism 3 comprises:
[0025] The scraping assembly 4 is installed on the top of the coating tank 1, and includes a fixed seat 201 symmetrically fixed on the top of the coating tank 1, the inner side of the fixed seat 201 is rotatably connected to a flip rod 202 through a bearing, a scraping box 203 is fixed to the outer wall of the flip rod 202, a scraper 204 is installed on the inner side of the scraping box 203, and a locking assembly 5 for locking the length of the scraper 204 is installed on the outer wall of the scraping box 203;
[0026] The adjustment component 6 is installed on the top of the coating tank 1 and is used to adjust the angle of the scraper box 203.
[0027] In this embodiment, the coating assembly 2 includes a rotating rod 101 rotatably connected to the inner side of the coating tank 1 through a bearing, and a grid roller 102 is fixed to the outer wall of the rotating rod 101 .
[0028] In this embodiment, the locking assembly 5 includes locking holes 301 equidistantly provided on the top of the scraper box 203 , the inner side of the locking hole 301 is threadedly connected with a locking column 302 , and the locking column 302 is clamped with the outer wall of the scraper 204 .
[0029] In this embodiment, the adjustment component 6 includes a groove 401 opened on the outer wall of one of the fixed seats 201, the inner side of the groove 401 is rotatably connected to a ratchet 402 through a bearing, a support seat 403 is fixed to the top of the coating tank 1, the inner side of the support seat 403 is rotatably connected to an adjustment block 404 through a bearing, the upper end of the adjustment block 404 is rotatably connected to a drive bar 405 through a bearing, one end of the drive bar 405 is in extrusion contact with the inner side of the ratchet 402, and the lower end of the adjustment block 404 is installed with a drive component 7 for driving the adjustment block 404 to rotate.
[0030] In this embodiment, the driving assembly 7 includes a driving groove 501 opened at the top of the coating groove 1, and the inner side of the driving groove 501 is rotatably connected to a driving rod 502 through a bearing, and a driving block 503 is fixed to the outer wall of the driving rod 502. The lower end of the adjusting block 404 is rotatably connected to a connecting wheel 504 through a bearing, and the outer wall of the connecting wheel 504 is in extrusion contact with the outer wall of the driving block 503. A handle 505 is fixed to the end of the driving rod 502 away from the driving groove 501.
[0031] In this embodiment, a protrusion 8 is fixed to one side of the adjusting block 404 close to the supporting seat 403 , and the protrusion 8 is meshed and connected with the ratchet 402 .
[0032] Compared with the comparative documents, the present application can ensure that the scraper 204 maintains a constant angle and position during the coating process through the scraping mechanism 3, thereby avoiding problems such as uneven coating thickness caused by changes in the position of the scraper 204, which helps to improve the uniformity and stability of the coating. In addition, the locking component 5 can prevent accidental collision or damage caused by changes in the position of the scraper 204 during the coating process, thereby extending the service life of the equipment.
[0033] The working principle of the adjustable scraper mechanism for the micro-concave anilox roller provided by the utility model is as follows:
[0034] First adjust the length of the scraper 204. After the adjustment is completed, rotate the locking column 302 to fix it, then rotate the handle 505, and then the handle 505 drives the driving rod 502 to rotate, and then the driving rod 502 drives the driving block 503 to rotate, and then the driving block 503 drives the connecting wheel 504 to rotate, and then the connecting wheel 504 drives the adjusting block 404 to rotate, and then the adjusting block 404 drives the driving bar 405 to rotate, and then the driving bar 405 drives the ratchet 402 to rotate, and then the ratchet 402 drives the flip rod 202 to rotate, and then the flip rod 202 drives the scraping box 203 to rotate, and then the scraping box 203 drives the scraper 204 to adjust the angle, and after the adjustment is completed, the protrusion 8 self-locks the ratchet 402.
[0035] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An adjustable scraper mechanism for a micro-dimpled anilox roller, characterized in that: The invention comprises a coating tank (1), wherein a coating assembly (2) for coating is installed on the inner side of the coating tank (1), and a scraping mechanism (3) for scraping off excess solution is installed on one side of the coating assembly (2), wherein the scraping mechanism (3) comprises: A scraping assembly (4) is installed on the top of the coating tank (1), comprising a fixing seat (201) symmetrically fixed on the top of the coating tank (1), the inner side of the fixing seat (201) being rotatably connected to a flip rod (202) via a bearing, a scraping box (203) being fixed to the outer wall of the flip rod (202), a scraper (204) being installed on the inner side of the scraping box (203), and a locking assembly (5) for locking the length of the scraper (204) being installed on the outer wall of the scraping box (203); The adjustment component (6) is installed on the top of the coating tank (1) and is used to adjust the angle of the scraper box (203).
2. The adjustable scraper mechanism for a micro-dimpled anilox roller according to claim 1, characterized in that: The coating assembly (2) comprises a rotating rod (101) rotatably connected to the inner side of the coating tank (1) via a bearing, and a grid roller (102) is fixed to the outer wall of the rotating rod (101).
3. The adjustable scraper mechanism for a micro-dimpled anilox roller according to claim 1, characterized in that: The locking assembly (5) comprises locking holes (301) equidistantly arranged on the top of the scraper box (203), the inner side of the locking hole (301) being threadedly connected with a locking column (302), and the locking column (302) is clamped with the outer wall of the scraper (204).
4. The adjustable scraper mechanism for a micro-dimpled anilox roller according to claim 1, characterized in that: The adjustment component (6) comprises a groove (401) formed on the outer wall of one of the fixed seats (201); the inner side of the groove (401) is rotatably connected to a ratchet (402) via a bearing; a support seat (403) is fixed to the top of the coating tank (1); the inner side of the support seat (403) is rotatably connected to an adjustment block (404) via a bearing; the upper end of the adjustment block (404) is rotatably connected to a drive bar (405) via a bearing; one end of the drive bar (405) is in compression contact with the inner side of the ratchet (402); and the lower end of the adjustment block (404) is provided with a drive component (7) for driving the adjustment block (404) to rotate.
5. The adjustable scraper mechanism for a micro-dimpled anilox roller according to claim 4, characterized in that: The driving assembly (7) comprises a driving groove (501) opened at the top of the coating groove (1); the inner side of the driving groove (501) is rotatably connected to a driving rod (502) via a bearing; a driving block (503) is fixed to the outer wall of the driving rod (502); a connecting wheel (504) is rotatably connected to the lower end of the adjusting block (404) via a bearing; the outer wall of the connecting wheel (504) is in compression contact with the outer wall of the driving block (503); and a handle (505) is fixed to the end of the driving rod (502) away from the driving groove (501).
6. The adjustable scraper mechanism for a micro-dimpled anilox roller according to claim 4, characterized in that: A protrusion (8) is fixed on one side of the adjustment block (404) close to the support seat (403), and the protrusion (8) is meshedly connected with the ratchet (402).
Citation Information
Patent Citations
Scraper mechanism with adjustable be used for nick reticulation roller
CN208484383U