Tea leaf impurity removal equipment
By designing a tea decomposition equipment including a vibrating screen bed and a storage hopper, and using the discharge component to adjust the tea discharge rate, the problem of tea mixed and broken tea in tea processing is solved, and the tea screening efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421052942.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-05-15
AI Technical Summary
During the process of tea processing, tea is easily mixed with dust and impurities, and is easily broken during transportation and processing, resulting in mixed tea powder in the finished product, affecting the quality. When the existing vibrating screen bed is sieving tea, the tea discharge rate inside the storage hopper is difficult to control, resulting in tea accumulation and reducing screening efficiency.
A tea leaf impurity removal equipment is designed, including a vibrating screen bed and a storage hopper. The bottom of the inner cavity of the storage hopper is equipped with a discharge component for quantitatively discharged tea, and the components include a conveying belt, a material pick-up rod, a deflector, a flow limiting plate and a positioning component. Through the action of the positioning assembly, the distance between the current limiting plate and the conveying belt is changed, and the rate at which the feeding rod on the top of the conveying belt is conveyed is adjusted.
Through this equipment, the rate of tea discharge inside the storage hopper can be effectively controlled, tea accumulation can be avoided, tea screening efficiency can be improved, and product quality can be ensured.
Smart Images

Figure CN222872669U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of impurity removal equipment, in particular to tea impurity removal equipment. Background Art
[0002] During the tea processing, the tea leaves will be mixed with a lot of dust and impurities, which will affect the quality of the tea. In addition, the tea leaves will be broken during the transportation and processing process, so that a large amount of tea leaves will be mixed in the finished product, which needs to be screened again to ensure the quality of the product.
[0003] When screening tea leaves, a vibrating screen bed is usually used for screening the tea leaves, and a storage hopper is fixedly installed on one side of the top of the vibrating screen bed. Tea leaves are poured into the storage hopper and then fall onto the vibrating screen bed. However, if the tea leaves are directly poured into the storage hopper, the tea leaves inside the storage hopper will automatically fall off, and the tea leaves will accumulate between the storage hopper and the vibrating screen bed. In addition, piles of tea leaves will accumulate on the vibrating screen bed, thereby reducing the tea screening efficiency and making it difficult to control the rate at which tea leaves are discharged from the storage hopper. Utility Model Content
[0004] The purpose of the utility model is to provide a tea impurity removal device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tea impurity removal device, comprising a vibrating screen bed, the top of which is fixedly connected to a storage hopper;
[0006] A discharge assembly for quantitatively discharging tea leaves is provided at the bottom of the inner cavity of the storage hopper, and the discharge assembly comprises:
[0007] A conveyor belt, the conveyor belt is rotatably connected to the interior of the storage hopper;
[0008] A material taking rod, the material taking rod is fixedly connected to the outer wall of the conveyor belt in an inclined direction opposite to the movement direction of the conveyor belt;
[0009] A guide plate, the guide plate is tilted and fixedly connected to the inside of the storage hopper;
[0010] A flow limiting plate and a positioning assembly, wherein the flow limiting plate is obliquely installed inside the storage hopper through the positioning assembly, and the flow limiting plate is used in conjunction with a conveying belt and a material taking rod.
[0011] Preferably, a groove corresponding to the material picking rod is formed at the bottom of the flow limiting plate, and the inclination direction of the flow limiting plate is opposite to that of the material picking rod, and the inclination direction of the guide plate is the same as that of the material picking rod.
[0012] Preferably, the inner cavity of the storage hopper is symmetrically rotatably connected to a connecting shaft, the outer wall of the connecting shaft is fixedly sleeved with a roller corresponding to the conveyor belt, the bottom of the front side of the storage hopper is fixedly connected to a servo motor, and the output end of the servo motor is transmission-connected to the connecting shaft.
[0013] Preferably, the positioning component comprises:
[0014] A fixed bracket, the fixed bracket is fixedly connected to the bottom of the flow limiting plate, and a sliding hole matching the fixed bracket is symmetrically opened on one side of the storage hopper;
[0015] A second positioning plate and a positioning rod, wherein the second positioning plate is fixedly connected to one end of the fixed bracket, the outer wall of the positioning rod is slidably inserted and sleeved with the second positioning plate, and a positioning groove corresponding to the positioning rod is opened on one side of the storage hopper.
[0016] Preferably, a first positioning plate is fixedly connected to an outer wall of the fixed bracket, the first positioning plate is located inside the storage hopper, and the second positioning plate is located outside the storage hopper.
[0017] Preferably, one side of the second positioning plate is fixedly connected with a fixed sleeve, one end of the positioning rod passes through the fixed sleeve and is fixedly connected with a handle, the outer wall of the positioning rod is fixedly sleeved with a fixed ring, the outer wall of the positioning rod is slidably sleeved with a limit spring, and the limit spring is located on the side of the fixed ring away from the storage hopper.
[0018] Technical effects and advantages of the utility model:
[0019] The utility model utilizes the coordinated use of a vibrating screen bed, a storage hopper and a discharge assembly. The discharge assembly includes a conveying belt, a material taking rod, a guide plate, a flow limiting plate and a positioning assembly. Under the action of the positioning assembly, the distance between the flow limiting plate and the conveying belt can be changed, thereby changing the rate at which the material taking rod at the top of the conveying belt conveys tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the top structure of the utility model.
[0021] Figure 2 It is a schematic diagram of the overall structure of the storage hopper of the utility model.
[0022] Figure 3 It is a schematic diagram of the internal structure of the storage hopper part from the front of the utility model.
[0023] Figure 4 This is a schematic diagram of the internal structure of the fixed sleeve of the utility model from above.
[0024] In the figure: 1. vibrating screen bed; 2. storage hopper; 3. discharge assembly; 31. conveyor belt; 32. material taking rod; 33. guide plate; 34. current limiting plate; 35. positioning assembly; 351. fixed bracket; 352. sliding hole; 353. first positioning plate; 354. second positioning plate; 356. positioning rod; 357. fixed sleeve; 358. handle; 359. fixed collar; 3510. limit spring; 36. roller; 37. connecting shaft; 38. servo motor. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] The utility model provides Figure 1-4 The tea impurity removal device shown in the figure comprises a vibrating screen bed 1, a storage hopper 2 is fixedly connected to the top of the vibrating screen bed 1, a discharge assembly 3 for quantitatively discharging tea leaves is arranged at the bottom of the inner cavity of the storage hopper 2, the discharge assembly 3 comprises a conveying belt 31, a material taking rod 32, a guide plate 33, a flow limiting plate 34 and a positioning assembly 35, the conveying belt 31 is rotatably connected to the inside of the storage hopper 2, the material taking rod 32 is fixedly connected to the outer wall of the conveying belt 31 in an inclined direction opposite to the movement direction of the conveying belt 31, and the number of the material taking rods 32 is multiple, which are arranged on the outer wall of the conveying belt 31 in a multi-row shape, and the top movement direction of the conveying belt 31 is Towards the discharge end of the vibrating screen bed 1, the guide plate 33 is tilted and fixedly connected to the inside of the storage hopper 2, and the limiting plate 34 is tilted and installed inside the storage hopper 2 through the positioning assembly 35, and the limiting plate 34 is used in conjunction with the conveyor belt 31 and the material picking rod 32. Under the action of the guide plate 33 and the limiting plate 34, the tea leaves inside the storage hopper 2 will fall on the conveyor belt 31, and then under the action of the material picking rod 32, the friction force of the conveyor belt 31 on the tea leaves is increased, and the limiting plate 34 can also limit the thickness of the tea leaves transported at the top of the conveyor belt 31, thereby controlling the rate at which the conveyor belt 31 transports the tea leaves.
[0027] Furthermore, a groove corresponding to the material picking rod 32 is provided at the bottom of the limiting plate 34. When the conveyor belt 31 moves, the material picking rod 32 can slide through the groove at the bottom of the limiting plate 34. Therefore, when the height of the limiting plate 34 is changed, the limiting plate 34 will not block the material picking rod 32, and the inclination direction of the limiting plate 34 is opposite to the inclination direction of the material picking rod 32, and the inclination direction of the guide plate 33 is the same as the inclination direction of the material picking rod 32. The inner cavity of the storage hopper 2 is symmetrically rotatably connected with a connecting shaft 37, and the outer wall of the connecting shaft 37 is fixedly sleeved with a roller 36 corresponding to the conveyor belt 31. A servo motor 38 is fixedly connected to the bottom of the front side of the storage hopper 2, and the output end of the servo motor 38 is transmission-connected to the connecting shaft 37. The servo motor 38 is electrically connected to an external power supply through an external servo motor switch, and the servo motor 38 can drive the conveyor belt 31 to move through the connecting shaft 37 and the roller 36.
[0028] The second positioning plate 354 is fixedly connected to one end of the fixing bracket 351, and the outer wall of the positioning rod 356 is slidably inserted and sleeved with the second positioning plate 354. A positioning groove corresponding to the positioning rod 356 is provided on one side of the storage hopper 2, and the number of the positioning grooves on one side of the storage hopper 2 is multiple, so that the second positioning plate 354 and the fixing bracket 351 drive the flow limiting plate 34 to move to a certain height, and the positioning rod 356 is slidably engaged with the corresponding positioning groove, so that the flow limiting plate 34 can work at a specified position.
[0029] Furthermore, the outer wall of the fixed bracket 351 is fixedly connected with a first positioning plate 353, the first positioning plate 353 is located inside the storage hopper 2, and the second positioning plate 354 is located outside the storage hopper 2. A fixed sleeve 357 is fixedly connected to one side of the second positioning plate 354. The first positioning plate 353 and the second positioning plate 354 can ensure that the fixed bracket 351 and the storage hopper 2 maintain a stable sliding connection state. One end of the positioning rod 356 passes through the fixed sleeve 357 and is fixedly connected with a handle 358. The handle 358 is convenient for driving the positioning rod 356 and the storage hopper 2 to slide. The positioning groove on one side of the storage hopper 2 is separated, and the outer wall of the positioning rod 356 is fixedly sleeved with a fixing ring 359, and the outer wall of the positioning rod 356 is slidably sleeved with a limiting spring 3510, and the limiting spring 3510 is located on the side of the fixing ring 359 away from the storage hopper 2, and the limiting spring 3510 and the fixing ring 359 are both slidably sleeved inside the fixing sleeve 357, and the limiting spring 3510 can give the positioning rod 356 an elastic extrusion force through the fixing ring 359, so that the positioning rod 356 and the positioning groove on one side of the storage hopper 2 maintain a stable clamping state.
[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A tea impurity removal device, comprising a vibrating screen bed (1), wherein a storage hopper (2) is fixedly connected to the top of the vibrating screen bed (1); It is characterized in that A discharge assembly (3) for quantitatively discharging tea leaves is arranged at the bottom of the inner cavity of the storage hopper (2), and the discharge assembly (3) comprises: A conveyor belt (31), the conveyor belt (31) being rotatably connected to the interior of the storage hopper (2); A material taking rod (32), wherein the material taking rod (32) is fixedly connected to the outer wall of the conveying belt (31) in a tilted manner in the opposite direction of the movement of the conveying belt (31); A guide plate (33), the guide plate (33) being tilted and fixedly connected to the interior of the storage hopper (2); A flow limiting plate (34) and a positioning assembly (35), wherein the flow limiting plate (34) is obliquely installed inside the storage hopper (2) through the positioning assembly (35), and the flow limiting plate (34) is used in conjunction with a conveying belt (31) and a material taking rod (32).
2. A tea impurity removal device according to claim 1, characterized in that: The bottom of the flow limiting plate (34) is provided with a slot corresponding to the material picking rod (32), and the inclination direction of the flow limiting plate (34) is opposite to the inclination direction of the material picking rod (32), and the inclination direction of the guide plate (33) is the same as the inclination direction of the material picking rod (32).
3. The tea impurity removal device according to claim 1, characterized in that: The inner cavity of the storage hopper (2) is symmetrically rotatably connected to a connecting shaft (37), the outer wall of the connecting shaft (37) is fixedly sleeved with a roller (36) corresponding to the conveyor belt (31), and the bottom of the front side of the storage hopper (2) is fixedly connected to a servo motor (38), and the output end of the servo motor (38) is drivingly connected to the connecting shaft (37).
4. The tea impurity removal device according to claim 1, characterized in that: The positioning assembly (35) comprises: A fixed bracket (351), the fixed bracket (351) is fixedly connected to the bottom of the flow limiting plate (34), and a sliding hole (352) matching the fixed bracket (351) is symmetrically opened on one side of the storage hopper (2); A second positioning plate (354) and a positioning rod (356), wherein the second positioning plate (354) is fixedly connected to one end of the fixed bracket (351), the outer wall of the positioning rod (356) is slidably inserted and sleeved with the second positioning plate (354), and a positioning groove corresponding to the positioning rod (356) is provided on one side of the storage hopper (2).
5. The tea impurity removal device according to claim 4, characterized in that: A first positioning plate (353) is fixedly connected to the outer wall of the fixed bracket (351); the first positioning plate (353) is located inside the storage hopper (2); and the second positioning plate (354) is located outside the storage hopper (2).
6. The tea impurity removal device according to claim 4, characterized in that: One side of the second positioning plate (354) is fixedly connected to a fixed sleeve (357), one end of the positioning rod (356) passes through the fixed sleeve (357) and is fixedly connected to a handle (358), the outer wall of the positioning rod (356) is fixedly sleeved with a fixed ring (359), the outer wall of the positioning rod (356) is slidably sleeved with a limit spring (3510), and the limit spring (3510) is located on the side of the fixed ring (359) away from the storage hopper (2).