Adjustable device for preventing bulk materials from entering bin and being blocked
By designing an adjustable device to prevent large pieces of materials from entering the bin, the problems of low efficiency of grate spacing adjustment and untimely removal of debris in the prior art are solved, and fast and efficient spacing adjustment and debris removal are achieved, and the stability and operation efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202421904830.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-08
AI Technical Summary
When the prior art prevents large pieces of materials from entering the powder bin, the efficiency of adjusting the spacing of the grate is low, and equal-spacing synchronization adjustment cannot be achieved, resulting in untimely removal of debris and affecting the stable operation of the equipment.
An adjustable device for preventing large pieces of materials from entering the bin is designed, including a rectangular frame, a barrier mechanism, an adjustment mechanism and a debris removal mechanism. Synchronous equal pitch adjustment of the barrier mechanism gap is achieved through the adjustment mechanism, and a debris removal mechanism is equipped to quickly remove debris from the grate.
It realizes rapid and efficient adjustment of grate spacing, ensures effective barriers to debris of different sizes and timely removal of debris on grate, and improves the stability and operation efficiency of the equipment.
Smart Images

Figure CN222872719U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of feeding auxiliary equipment, in particular to an adjustable device for preventing bulk materials from entering a warehouse and blocking the material. Background Art
[0002] In order to achieve safe and stable operation of the coal mill system, large pieces of rusted iron sheets from the dust collector system and large pieces of wool felt from the finished reamer should be prevented from entering the powder bin. Once entering the powder bin, it is easy to block the metering equipment, resulting in no coal powder being discharged, affecting the stable operation of the kiln system.
[0003] At present, grates are generally set at the position where the powder is discharged. The powder is discharged through the gaps between the grates, and large pieces of rusted iron sheets, finished reamer and large pieces of debris are blocked by the grates. In this way, large pieces of rusted iron sheets, finished reamer and large pieces of debris are located above the grates, and then the staff regularly picks up the rusted iron sheets, finished reamer and large pieces of debris on the grates;
[0004] When large debris needs to be blocked at the same time, the spacing between the grate rebars needs to be adjusted according to the particle size of the large debris. Currently, the grate can only be adjusted through a single grate, which has a low efficiency and cannot achieve synchronous adjustment at equal spacing. Summary of the invention
[0005] In view of the deficiencies of the above-mentioned prior art, the utility model proposes an adjustable device for preventing bulk materials from entering the warehouse and blocking the materials, which is convenient for adjusting the spacing between the grate threaded steel bars at equal intervals, realizing rapid adjustment, and at the same time timely cleaning the debris on the grate.
[0006] To achieve the above purpose, the utility model provides an adjustable device for preventing bulk materials from entering the warehouse and blocking the material, comprising a rectangular frame, a blocking mechanism, an adjusting mechanism and a debris removal mechanism, wherein a plurality of blocking mechanisms are installed on the rectangular frame at equal intervals, an adjusting mechanism is arranged between the plurality of blocking mechanisms and the rectangular frame, and the gaps between the blocking mechanisms are synchronously adjusted by the adjusting mechanism, and a debris removal mechanism is arranged above the blocking mechanism;
[0007] Each group of blocking mechanisms is divided into two groups of swing rods and the two groups of swing rods are arranged opposite to each other, each group of swing rods consists of two swing rods and the two swing rods are hinged to each other, a plurality of gear rods are arranged between the two groups of swing rods, a plurality of gear rods are installed on the swing rods on both sides, a plurality of gear rods are installed between each group of swing rods, a gear rod is installed at the hinge of the two swing rods, an adjustable slide is arranged on the rectangular frame, and the end of the swing rod is slidably matched with the adjustable slide;
[0008] A linkage rod is arranged below the blocking mechanism, and a plurality of pull rods are installed on the top surface of the linkage rod. The top of the pull rod is connected to the gear rod in the middle of each set of swing rods. An adjustment mechanism is arranged between the two ends of the linkage rod and the rectangular frame, and the height of the linkage rod is adjusted by the adjustment mechanism.
[0009] Preferably, the debris removal mechanism includes a rotating rod and a unloading mechanism, wherein a rotating rod is arranged on the outer side of each adjustable slide, and a plurality of unloading mechanisms are installed on the rotating rod and extend into the blocking mechanisms, and each unloading mechanism includes two unloading rods and an elastic telescopic rod, and a sliding sleeve is installed at the root of each unloading rod, and the rotating rod is a hexagonal prism. The sliding sleeve is sleeved on the rotating rod and the inner wall of the sliding sleeve is fitted with the outer wall of the rotating rod, and an elastic telescopic rod is fixed between the tops of the two unloading rods, and a locking bolt is installed on the sliding sleeve, and the locking bolt is against the rotating rod, and a unloading motor is installed at one end of the rotating rod, and a box body is arranged on both sides of the rotating rod.
[0010] Preferably, the adjusting mechanism includes a guide rod, a screw rod and an adjusting motor. The adjusting motor is installed on the top surface of the rectangular frame. A vertical guide hole that penetrates the rectangular frame is opened on the rectangular frame. Vertical guide rods are fixed on the top of both ends of the linkage rod. The guide rod extends into the guide hole for lifting and lowering. An internal threaded hole is opened in the center of the top of the guide rod. A screw rod is inserted into the internal threaded hole and is connected to the output shaft of the adjusting motor. The screw rod is located in the guide hole, and the top of the adjusting motor closes the top of the guide hole.
[0011] Preferably, a sliding seat is hinged at the bottom of the swing rod, and the sliding seat is clamped on the adjustable slideway to slide.
[0012] Compared with the prior art, the utility model has the advantages of being able to easily adjust the spacing between the grate threaded steel bars at equal intervals, achieving rapid adjustment, and timely clearing away debris on the grate. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a top view of the utility model.
[0014] Figure 2 It is a cross-sectional view of the utility model.
[0015] Figure 3 It is a schematic diagram of the debris removal mechanism of the utility model.
[0016] Figure 4 It is a schematic diagram of the adjustment component of the utility model.
[0017] Among them, 1. rectangular frame, 2. adjustable slide, 3. blocking mechanism, 4. gear lever, 5. swing lever, 6. linkage rod, 7. pull rod, 8. adjustment mechanism, 11. adjustment motor, 12. vertical guide hole, 13. guide rod, 14. screw, 15. debris removal mechanism, 16. rotating rod, 17. unloading mechanism, 18. unloading rod, 19. elastic telescopic rod, 20. sliding sleeve, 21. locking bolt, 22. unloading motor, 23. box body, 24. sliding seat. DETAILED DESCRIPTION
[0018] Now in conjunction with the accompanying drawings, the utility model is further explained.
[0019] like Figure 1-4 As shown, an adjustable device for preventing bulk materials from entering the warehouse and blocking materials includes a rectangular frame 1, a blocking mechanism 3, an adjusting mechanism 8 and a debris removing mechanism 15. A plurality of blocking mechanisms 3 are installed on the rectangular frame 1 at equal intervals. An adjusting mechanism 8 is arranged between the plurality of blocking mechanisms 3 and the rectangular frame 1. The gaps between the blocking mechanisms 3 are synchronously adjusted by the adjusting mechanism 8, so that debris of different sizes can be blocked. A debris removing mechanism 15 is arranged above the blocking mechanism 3, and the debris blocked by the blocking mechanism 3 is cleaned up by the debris removing mechanism 15.
[0020] Each group of blocking mechanisms 3 is divided into two groups of swing rods 5, and the two groups of swing rods 5 are arranged front and back oppositely, each group of swing rods 5 is two swing rods 5, and the two swing rods 5 are hinged to each other, and multiple gear rods 4 are arranged between the two groups of swing rods 5. The two ends of the multiple gear rods 4 are installed on the swing rods 5 on both sides by welding. Multiple gear rods 4 are installed between each group of swing rods 5, and one gear rod 4 is installed at the hinge of the two swing rods 5 (the gear rod 4 passes through the two swing rods 5, and the swing rod 5 rotates along the gear rod 4, so that the two swing rods 5 are hinged. The adjustable slideway 2 is fixed on the top surface of the front and rear sides of the rectangular frame 1 by welding, and a sliding seat 24 is hinged below the ends of each swing rod 5 on both sides. The sliding seat 24 is clamped on the adjustable slideway 2 for sliding (the sliding seat 24 is a convex groove, the adjustable slideway 2 is a convex block rotated 180°, and the sliding seat 24 is clamped on the adjustable slideway 2 for sliding). The sliding of the end of the swing rod 5 is used to adjust the angle of the swing rod 5, so as to adjust the distance between the two sets of adjacent blocking mechanisms 3, so as to block debris of different sizes;
[0021] Two linkage rods 6 are arranged below the blocking mechanism 3, and a plurality of pull rods 7 arranged at equal intervals are fixed on the top surface of each linkage rod 6 by welding. The top of the pull rod 7 is connected to the gear rod 4 in the middle of each group of swing rods by welding. When the linkage rod 6 descends, the pull rod 7 pulls the gear rod 4 downward, so that the two ends of the swing rod 5 move outward, and the spacing between the blocking mechanisms 3 becomes smaller. When the linkage rod 6 rises, the pull rod 7 pushes the gear rod 4 upward, so that the two ends of the swing rod 5 move inward, and the spacing between the blocking mechanisms 3 becomes larger. An adjusting mechanism 8 is arranged between the two ends of the linkage rod 6 and the rectangular frame 1, and the height of the linkage rod 6 is adjusted by the adjusting mechanism 8.
[0022] The adjusting mechanism 8 includes a guide rod 13, a screw rod 14 and an adjusting motor 11. The adjusting motor 11 is installed on the top surface of the rectangular frame 1 by means of implementation and fastening (the output shaft of the adjusting motor 11 is downward), and vertical guide holes 12 penetrating the rectangular frame 1 are opened on the left and right ends of the rectangular frame 1. Vertical guide rods 13 are fixed to the tops of the left and right ends of the linkage rod 6 by welding. The guide rod 13 extends into the vertical guide hole 12 for lifting and lowering. An internal threaded hole extending downward is opened at the center of the top of the guide rod 13. A screw rod 14 is inserted into the internal threaded hole and the screw rod 14 is connected to the output shaft of the adjusting motor 11 by welding. The screw rod 14 extends into the vertical guide hole 12. At the same time, the top of the adjusting motor 11 closes the top of the vertical guide hole 1. The rotation of the screw rod 14 is achieved by the rotation of the adjusting motor 11, so that the guide rod 13 is lifted and lowered, so that the spacing between the blocking mechanisms 3 is adjusted, and real-time adjustment is achieved by adjusting the motor.
[0023] The debris removal mechanism 15 includes a rotating rod 16 and a discharge mechanism 17, wherein the rotating rod 16 is installed on the rectangular frame on the front and rear sides of each adjustable slide 2 through a bearing and a bearing seat, and multiple groups of discharge mechanisms 17 extending into the blocking mechanism 3 are installed on each rotating rod 16, and each group of discharge mechanisms 17 includes two discharge rods 18 and an elastic telescopic rod 19. A sliding sleeve 20 is installed at the root of each discharge rod 18 by welding. The rotating rod 16 is a hexagonal prism, and the sliding sleeve 20 is sleeved on the rotating rod 16. The inner wall of the sliding sleeve 20 is in contact with the outer wall of the rotating rod 16, and the top of the two discharge rods 18 is in contact with each other. An elastic telescopic rod 19 is fixed by welding (the elastic telescopic rod is an inner rod and an outer rod nested inside and outside, and the elastic telescopic rod 19 is a spring for pushing the inner rod in the outer shell of the telescopic rod), a locking bolt 21 is installed on the sliding sleeve 20, and the locking bolt 21 passes through the sliding sleeve and abuts on the rotating rod 16. A discharge motor 22 is installed on the right end of the rotating rod 16 by welding, and the discharge motor 22 drives the rotation of the rotating rod. A box body 23 is fixed by welding at the lower side of the outer side of the rotating rod 16, and the top of the box body 23 is fixed to the rectangular frame 1 by welding; when working (with Figure 3For example), when there are a lot of debris between the blocking mechanism 3, the rotating rod 16 on the left side swings counterclockwise, and the rotating rod 16 on the right side swings clockwise and counterclockwise, so that the debris on the blocking mechanism 3 is lifted up by the unloading rod 18. When the end of the unloading rod 18 away from the rotating rod 16 is higher than the rotating rod 16, the debris slides downward into the box body 23 for storage due to the effect of gravity, and the rotating rod 16 rotates back to its original position in the opposite direction.
Claims
1. An adjustable device for preventing bulk materials from entering the warehouse and blocking the material, comprising a rectangular frame, a blocking mechanism, an adjusting mechanism and a debris removal mechanism, wherein a plurality of blocking mechanisms are installed on the rectangular frame at equal intervals, and an adjusting mechanism is arranged between the plurality of blocking mechanisms and the rectangular frame, and the gap between the blocking mechanisms is synchronously adjusted by the adjusting mechanism, characterized in that: A debris removal mechanism is arranged above the blocking mechanism; The blocking mechanism includes a plurality of gear bars and swing bars, each group of the blocking mechanism is divided into two groups of swing bars and the two groups of swing bars are arranged opposite to each other, each group of swing bars has two swing bars and the two swing bars are hinged to each other, a plurality of gear bars are arranged between the two groups of swing bars, a plurality of gear bars are installed on the swing bars on both sides, a plurality of gear bars are installed between each group of swing bars, a gear bar is installed at the hinge of the two swing bars, an adjustable slide is arranged on the rectangular frame, and the end of the swing bar is slidably matched with the adjustable slide; A linkage rod is arranged below the blocking mechanism, and a plurality of pull rods are installed on the top surface of the linkage rod. The top of the pull rod is connected to the gear rod in the middle of each set of swing rods. An adjustment mechanism is arranged between the two ends of the linkage rod and the rectangular frame, and the height of the linkage rod is adjusted by the adjustment mechanism.
2. The adjustable device for preventing bulk materials from entering the warehouse and blocking the material according to claim 1 is characterized in that: The debris removal mechanism includes a rotating rod and a unloading mechanism, wherein a rotating rod is arranged on the outer side of each adjustable slide, and multiple groups of unloading mechanisms extending into the blocking mechanisms are installed on the rotating rod, and each group of unloading mechanisms includes two unloading rods and an elastic telescopic rod. A sliding sleeve is installed at the root of each unloading rod, and the rotating rod is a hexagonal prism. The sliding sleeve is sleeved on the rotating rod and the inner wall of the sliding sleeve is fitted with the outer wall of the rotating rod. An elastic telescopic rod is fixed between the tops of the two unloading rods, and a locking bolt is installed on the sliding sleeve. The locking bolt rests on the rotating rod. A unloading motor is installed at one end of the rotating rod, and boxes are arranged on both sides of the rotating rod.
3. The adjustable device for preventing bulk materials from entering the warehouse and blocking the material according to claim 2 is characterized in that: The adjusting mechanism includes a guide rod, a screw rod and an adjusting motor. The adjusting motor is installed on the top surface of the rectangular frame. A vertical guide hole that penetrates the rectangular frame is opened on the rectangular frame. Vertical guide rods are fixed on the top of both ends of the linkage rod. The guide rod extends into the guide hole for lifting. An internal threaded hole is opened in the center of the top of the guide rod. A screw rod is inserted into the internal threaded hole and is connected to the output shaft of the adjusting motor. The screw rod is located in the guide hole, and the top of the adjusting motor closes the top of the guide hole.
4. The adjustable device for preventing bulk materials from entering the warehouse and blocking the material according to claim 3 is characterized in that: A hinge is provided at the bottom of the swing rod, and a sliding seat is clamped on the adjustable slideway for sliding.