External pump multi-station detection equipment

By designing multi-station detection equipment for external pumps, integrating automatic loading, multiple automatic detection and automatic screening and unloading functions, the problem of low detection efficiency of external pumps in the existing technology is solved, and efficient and accurate detection results are achieved.

CN222872772UActive Publication Date: 2025-05-16YUYAO NAIDE AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421727827.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-05-16
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The prior art cannot realize automatic detection of the assembly line of the external pump, resulting in low detection efficiency and inability to effectively screen defective products with problematic quality.

Method used

A multi-station detection equipment for external pumps is designed, integrating automatic loading, multiple automatic detection and automatic screening and discharge functions, and multi-station detection of external pumps is realized through the turntable and fixture module.

Benefits of technology

It realizes efficient inspection of external pumps, improves working efficiency, and ensures the accuracy of the inspection results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an external pump multi-station detection device which comprises a base, a rotary table is rotatably installed in the center of the top of the base, a plurality of jig modules are distributed on the circumference of the rotary table, two feeding units used for feeding are arranged on one side of the base, and the feeding units are arranged on the other side of the base. A typesetting mechanism, a water feeding detection mechanism, a discharging mechanism A, a sealing detection mechanism A, a sealing detection mechanism B, a discharging mechanism B, a discharging mechanism C and a residue recognition unit are sequentially arranged at the top of the base around the rotary table, and a motor unit for driving the rotary table to rotate is arranged in the base. An automatic taking and placing assembly used for taking and placing the external pump is arranged above the typesetting mechanism. According to the external pump multi-station detection device, automatic feeding, various automatic detection and automatic screening discharging are integrated, a set of complete automatic detection procedures of a plurality of external pumps can be achieved at the same time, efficient detection of the external pumps is achieved, working efficiency is improved, and accuracy of detection results is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automatic detection of external pumps, and in particular relates to multi-station detection equipment for external pumps. Background Art

[0002] Emulsified products have low viscosity and can be poured under the action of gravity. Such emulsified products are called emulsions or milk. During use, emulsions are often taken out of the container by an external pump nozzle. During the production and processing of the external pump, it is necessary to perform water supply detection, sealing detection and other multi-channel detection tools on the external pump to screen out defective products with quality problems. At present, each of these detection processes is carried out by separate equipment, and automatic detection of the assembly line cannot be realized, resulting in low detection efficiency. For this reason, the utility model proposes a multi-station detection device for an external pump. Utility Model Content

[0003] The purpose of the utility model is to provide an external pump multi-station detection device to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-station detection device for an external pump, comprising a base, a turntable is rotatably installed at the top center of the base, a plurality of fixture modules are circumferentially distributed on the turntable, two groups of loading units for loading are arranged on one side of the base, a typesetting mechanism, a water supply detection mechanism, a material unloading mechanism A, a sealing detection mechanism A, a sealing detection mechanism B, a material unloading mechanism B, a material unloading mechanism C and a residue identification unit are arranged in sequence around the turntable on the top of the base, a motor group for driving the turntable to rotate is arranged inside the base, and an automatic pick-and-place component for picking up and placing an external pump is arranged above the typesetting mechanism.

[0005] Preferably, each group of the feeding units includes a belt conveyor, a spiral vibrating loader and a conveying track. The belt conveyor and the spiral vibrating loader are both installed on a platform seat. The spiral vibrating loader is located at the unloading position of the belt conveyor, and the spiral feeding end of the spiral vibrating loader is connected to the conveying track.

[0006] Preferably, the typesetting mechanism includes a flat plate fixedly mounted on the base, on which two groups of independent and symmetrically distributed movable discharge plates are slidably mounted via slide rails, and the movable discharge plates are provided with a plurality of brackets for placing external pumps, and one side of each movable discharge plate is provided with a fixed discharge plate to prevent the external pump from falling off, and the fixed discharge plate is fixedly mounted on the flat plate through a bracket, and the other end of the conveying track extends to fit the edge of the blocking bar, and a blocking bar that can switch the end of the conveying track to open and close is provided at the other end of the conveying track, and the blocking bar is mounted on the loading switch cylinder, and the loading switch cylinder is fixedly mounted on the flat plate.

[0007] Preferably, the water supply detection mechanism includes a support frame A fixedly mounted on the base, the top of the support frame A extends to the top of the turntable, and the extended end of the support frame A is provided with a pressing head that can be aligned with any group of fixture modules, the top of each of the pressing heads is respectively mounted on a pressing cylinder, and the pressing cylinder is fixedly mounted on the support frame A, and a lifting and blocking rod A for sealing the bottom end of the external pump is provided below the turntable, and the lifting and blocking rod A is aligned with the pressing heads one by one, and the lifting and blocking rod A is mounted on the base by a cylinder.

[0008] Preferably, the automatic pick-and-place assembly includes a gantry fixedly mounted on a base, a lifting cylinder A is slidably mounted on the top of the gantry through an electric screw module, a manipulator mounting seat is fixedly mounted on the telescopic end of the bottom of the lifting cylinder A, and a manipulator matching any group of fixture modules is distributed and mounted on the manipulator mounting seat.

[0009] Preferably, the unloading mechanism A, unloading mechanism B and unloading mechanism C are respectively composed of a unloading hopper plate and a group of automatic pick-up and placement components, and the unloading hopper plate is fixedly mounted on the base, and the unloading hopper plate is located below the travel route of the manipulator.

[0010] Preferably, the sealing detection mechanism A includes a support frame B fixedly mounted on a base, the top of the support frame B extends to above the turntable, and the bottom of the support frame B is provided with an inflation head A which can be aligned with any group of fixture modules, and the inflation head A is lifted and installed on the support frame B by a lifting cylinder B, and a lifting and blocking rod B which is aligned with any pair of fixture modules is provided below the turntable, and the lifting and blocking rod B is lifted and installed on the base by a cylinder.

[0011] Preferably, the sealing detection mechanism B includes a support frame C fixedly mounted on a base, the top end of the support frame C extends to above the turntable, and an inflation head B which can be aligned with any group of jig modules is arranged above the support frame C, and the inflation head B is lifted and installed on the support frame C by a lifting cylinder C, and a lifting and blocking rod C which can be aligned with any group of jig modules is arranged below the turntable, and the lifting and blocking rod C is lifted and installed on the base by a cylinder.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model is designed to integrate automatic loading, multiple automatic detections and automatic screening and unloading into one of the external pump multi-station detection equipment, which can simultaneously realize a complete set of automatic detection processes for multiple external pumps, realize efficient detection of external pumps, improve work efficiency, and ensure the accuracy of the detection results. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 It is a schematic diagram of the overall top view structure of the utility model;

[0015] Figure 3 It is a schematic diagram of the structure of the installation of various mechanisms on the base of the utility model;

[0016] Figure 4 It is a structural schematic diagram of the installation location of the sealing detection mechanism A and the sealing detection mechanism B of the utility model;

[0017] Figure 5 It is a schematic diagram of the structure of the automatic pick-up and place mechanism at the unloading place of the utility model;

[0018] In the figure: 1. Base; 2. Turntable; 3. Loading unit; 4. Typesetting mechanism; 5. Automatic pick-and-place assembly; 6. Water supply detection mechanism; 7. Fixture module; 8. Unloading mechanism A; 9. Sealing detection mechanism A; 10. Sealing detection mechanism B; 11. Residue identification unit; 12. Unloading mechanism B; 13. Unloading mechanism C; 14. Gantry; 15. Electric lead screw module; 16. Lifting cylinder A; 17. Manipulator mounting seat; 18. Manipulator; 19. Movable discharge plate; 20. Blocking bar; 21. Loading switch cylinder; 22. Slide rail; 23. Conveying rail; 24. Fixed discharge plate; 25. Support frame A; 26. Pressing cylinder; 27. Lifting and blocking rod A; 28. Pressing head; 29. ​​Support frame B; 30. Lifting cylinder B; 31. Inflating head A; 32. Lifting and blocking rod B; 33. Support frame C; 34. Inflating head B; 35. Lifting cylinder C; 36. Lifting and blocking rod C. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Please refer to Figures 1 to 5A multi-station detection device for an external pump comprises a base 1, a turntable 2 is rotatably mounted at the top center of the base 1, a plurality of fixture modules 7 are circumferentially distributed on the turntable 2, two feeding units 3 for feeding are arranged on one side of the base 1, a typesetting mechanism 4, a water supply detection mechanism 6, a feeding mechanism A8, a sealing detection mechanism A9, a sealing detection mechanism B10, a feeding mechanism B12, a feeding mechanism C13 and a residue identification unit 11 are arranged in sequence around the turntable 2 on the top of the base 1, a motor group for driving the turntable 2 to rotate is arranged inside the base 1, and an automatic pick-and-place component 5 for picking up and placing an external pump is arranged above the typesetting mechanism 4. It integrates automatic feeding, multiple automatic detection and automatic screening and unloading; realizes automatic detection and improves detection efficiency; in this embodiment, preferably, each group of feeding units 3 includes a belt conveyor, a spiral vibration feeder and a conveying track 23, the belt conveyor and the spiral vibration feeder are both installed on the platform seat, the spiral vibration feeder is located at the unloading position of the belt conveyor, and the spiral feeding end of the spiral vibration feeder is connected to the conveying track 23 to realize automatic feeding. In this embodiment, preferably, the typesetting mechanism 4 includes a flat plate fixedly mounted on the base 1, on which two groups of independent and symmetrically distributed movable discharge plates 19 are slidably mounted through slide rails 22, and the movable discharge plates 19 are provided with a plurality of placement brackets for external pumps, and one side of each movable discharge plate 19 is provided with a fixed discharge plate 24 to prevent the external pump from falling off, and the fixed discharge plate 24 is fixedly mounted on the flat plate through a bracket, and the other end of the conveying track 23 extends to fit the edge of the blocking bar 20, in order to smoothly convey the external pump to the placement bracket on the movable discharge plate 19, and the other end of the conveying track 23 is provided with a blocking bar 20 that can switch the end of the conveying track 23 to open and close, and the blocking bar 20 is installed on the loading switch cylinder 21, and the loading switch cylinder 21 is fixedly mounted on the flat plate, which can start and close the loading.

[0021] In this embodiment, preferably, the water supply detection mechanism 6 includes a support frame A25 fixedly mounted on the base 1, the top of the support frame A25 extends to the top of the turntable 2, and the extended end of the support frame A25 is provided with a pressing head 28 that can be aligned with any group of fixture modules 7, and the top of each pressing head 28 is respectively mounted on a pressing cylinder 26, and the pressing cylinder 26 is fixedly mounted on the support frame A25, and a lifting and blocking rod A27 for sealing the bottom end of the external pump is provided below the turntable 2, and the lifting and blocking rod A27 is aligned with the pressing head 28 one by one, and the lifting and blocking rod A27 is installed on the base 1 by a cylinder lifting, in order to facilitate water supply detection of the external pump. In this embodiment, preferably, the automatic pick-and-place assembly 5 includes a gantry 14 fixedly mounted on the base 1, and a lifting cylinder A16 is slidably mounted on the top of the gantry 14 through an electric lead screw module 15, and a manipulator mounting seat 17 is fixedly mounted on the telescopic end at the bottom of the lifting cylinder A16, and manipulators 18 matching any group of fixture modules 7 are distributed and mounted on the manipulator mounting seat 17, in order to facilitate the automatic pick-and-place assembly 5 to clamp the external pump located between the movable discharge plate 19 and the fixed discharge plate 24 and place it in the fixture module 7. In this embodiment, preferably, the unloading mechanism A8, the unloading mechanism B12 and the unloading mechanism C13 are respectively composed of a unloading hopper plate and a group of automatic pick-and-place assemblies 5, and the unloading hopper plate is fixedly mounted on the base 1, and the unloading hopper plate is located below the travel route of the manipulator 18, in order to facilitate the unloading of defective products and qualified products after the inspection, and realize screening. In this embodiment, preferably, the sealing detection mechanism A9 includes a support frame B29 fixedly mounted on the base 1, the top of the support frame B29 extends to the top of the turntable 2, and the bottom of the support frame B29 is provided with an inflation head A31 which can be aligned with any group of fixture modules 7, the inflation head A31 is lifted and installed on the support frame B29 by a lifting cylinder B30, and a lifting and blocking rod B32 which is aligned with any pair of fixture modules 7 is provided below the turntable 2, the lifting and blocking rod B32 is lifted and installed on the base 1 by a cylinder, the lowering and blocking rod B32 is raised to seal the bottom of the external pump, and the top inflation head A31 is lowered by the lifting cylinder B30 to perform a pressure test on the external pump. In this embodiment, preferably, the sealing detection mechanism B10 includes a support frame C33 fixedly mounted on the base 1, the top of the support frame C33 extends to the top of the turntable 2, and an inflation head B34 that can be aligned with any group of fixture modules 7 is arranged above the support frame C33, the inflation head B34 is lifted and installed on the support frame C33 by a lifting cylinder C35, and a lifting and blocking rod C36 that can be aligned with any group of fixture modules 7 is arranged below the turntable 2, and the lifting and blocking rod C36 is lifted and installed on the base 1 by a cylinder; the bottom end of the external pump is blocked by the lifting and blocking rod C36, the top air head B34 descends to cover the external pump, and a pressure test is performed.

[0022] Although the embodiments of the present invention have been shown and described (see the above detailed description for details), it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An external pump multi-station detection device, comprising a base (1), characterized in that: A turntable (2) is rotatably mounted at the top center of the base (1), and a plurality of fixture modules (7) are circumferentially distributed on the turntable (2). Two feeding units (3) for feeding are arranged on one side of the base (1). A typesetting mechanism (4), a water supply detection mechanism (6), a material discharge mechanism A (8), a sealing detection mechanism A (9), a sealing detection mechanism B (10), a material discharge mechanism B (12), a material discharge mechanism C (13) and a residue identification unit (11) are sequentially arranged around the turntable (2) at the top of the base (1). A motor unit for driving the turntable (2) to rotate is arranged inside the base (1), and an automatic pick-and-place assembly (5) for picking up and placing an external pump is arranged above the typesetting mechanism (4).

2. The external pump multi-station detection device according to claim 1, characterized in that: Each group of the feeding machine units (3) comprises a belt conveyor, a spiral vibrating feeder and a conveying track (23); the belt conveyor and the spiral vibrating feeder are both installed on a platform seat; the spiral vibrating feeder is located at the unloading position of the belt conveyor; and the spiral feeding end of the spiral vibrating feeder is connected to the conveying track (23).

3. The external pump multi-station detection device according to claim 2, characterized in that: The typesetting mechanism (4) comprises a flat plate fixedly mounted on a base (1), on which two groups of independent and symmetrically distributed movable discharge plates (19) are slidably mounted via a slide rail (22), and the movable discharge plates (19) are provided with a plurality of placement brackets for placing external pumps, and one side of each movable discharge plate (19) is provided with a fixed discharge plate (24) for preventing the external pump from falling off, and the fixed discharge plate (24) is fixedly mounted on the flat plate via a bracket, and the other end of the conveying track (23) extends to fit the edge of the blocking bar (20), and the other end of the conveying track (23) is provided with a blocking bar (20) that can switch the end of the conveying track (23) to open and close, and the blocking bar (20) is mounted on a loading switch cylinder (21), and the loading switch cylinder (21) is fixedly mounted on the flat plate.

4. The external pump multi-station detection device according to claim 3, characterized in that: The water supply detection mechanism (6) includes a support frame A (25) fixedly mounted on the base (1), the top end of the support frame A (25) extending to the top of the turntable (2), and the extended end of the support frame A (25) is provided with a pressing head (28) that can be aligned with any set of fixture modules (7), the top of each pressing head (28) is respectively mounted on a pressing cylinder (26), and the pressing cylinder (26) is fixedly mounted on the support frame A (25), and a lifting and blocking rod A (27) for blocking the bottom end of the external pump is arranged below the turntable (2), and the lifting and blocking rod A (27) is aligned with the pressing head (28) one by one, and the lifting and blocking rod A (27) is installed on the base (1) by the cylinder lifting.

5. The external pump multi-station detection device according to claim 1, characterized in that: The automatic pick-and-place assembly (5) comprises a gantry (14) fixedly mounted on a base (1), a lifting cylinder A (16) being slidably mounted on the top of the gantry (14) via an electric lead screw module (15), a manipulator mounting seat (17) being fixedly mounted on the telescopic end of the bottom of the lifting cylinder A (16), and manipulators (18) matching any set of fixture modules (7) being distributedly mounted on the manipulator mounting seat (17).

6. The external pump multi-station detection device according to claim 5, characterized in that: The unloading mechanism A (8), unloading mechanism B (12) and unloading mechanism C (13) are respectively composed of a unloading hopper plate and a group of automatic pick-up and placement components (5), and the unloading hopper plate is fixedly installed on the base (1), and the unloading hopper plate is located below the travel route of the manipulator (18).

7. The external pump multi-station detection device according to claim 1, characterized in that: The sealing detection mechanism A (9) comprises a support frame B (29) fixedly mounted on a base (1), the top of the support frame B (29) extending to the top of the turntable (2), and the bottom of the support frame B (29) is provided with an inflation head A (31) which can be aligned with any set of fixture modules (7), the inflation head A (31) is installed on the support frame B (29) by means of a lifting cylinder B (30), and a lifting and blocking rod B (32) is installed below the turntable (2) and is aligned with any pair of fixture modules (7), and the lifting and blocking rod B (32) is installed on the base (1) by means of a cylinder.

8. The external pump multi-station detection device according to claim 1, characterized in that: The sealing detection mechanism B (10) comprises a support frame C (33) fixedly mounted on a base (1), the top end of the support frame C (33) extending to the top of the turntable (2), and an inflation head B (34) which can be aligned with any set of jig modules (7) is arranged above the support frame C (33), and the inflation head B (34) is installed on the support frame C (33) by lifting and lowering cylinders C (35), and a lifting and lowering blocking rod C (36) which can be aligned with any set of jig modules (7) is arranged below the turntable (2), and the lifting and lowering blocking rod C (36) is installed on the base (1) by lifting and lowering cylinders.