Raw material multi-layer impurity removal device for potassium humate processing
By designing a multi-layer decompression device that facilitates cleaning and plugging structures, the difficulties of traditional decompression devices in cleaning and filter maintenance are solved, and the efficient use and long-term operation of the device is achieved.
Patent Information
- Application Number
- CN202421677496.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing impurity removal devices for potassium humate processing have difficulties in cleaning and filter maintenance, which has affected the use of the device.
A multi-layer impurity removal device is designed, adopting a structure that is easy to clean and plug-in structure, including hydraulic push rods, filter components, heating components and cleaning components, which facilitates cleaning of the device and repair and replacement of the filter inside.
It realizes convenient cleaning of the device and rapid maintenance of the filter, avoids material residues affecting the use of the device, and extends the service life of the device.
Smart Images

Figure CN222872935U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of potassium humate processing, in particular to a raw material multi-layer impurity removal device for potassium humate processing. Background Art
[0002] In the processing of potassium humate, it is necessary to remove impurities from the raw materials of potassium humate, and an impurity removal device is usually used. When the traditional impurity removal device removes impurities from the raw materials of potassium humate, part of the raw materials remain inside the device, and the structure of the device is relatively complex, which makes it inconvenient to clean the inside of the device. Long-term accumulation affects the use of the device.
[0003] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. When the existing impurity removal device removes impurities from the raw materials of potassium humate, part of the raw materials remain inside the device, and the structure of the device is relatively complex, which makes it inconvenient to clean the inside of the device. Long-term accumulation affects the use of the device; 2. The structure of the existing impurity removal device is relatively complex, and the filter is usually fixedly installed inside the device, which makes it inconvenient to repair or replace the filter, affecting the use of the device. Utility Model Content
[0004] The purpose of the utility model is to provide a multi-layer impurity removal device for raw materials used in potassium humate processing, so as to solve the problems of inconvenience in cleaning and inconvenience in replacing the filter screen in the impurity removal device proposed in the above background technology. In order to achieve the above purpose, the utility model provides the following technical scheme: a multi-layer impurity removal device for raw materials used in potassium humate processing, comprising a support base, one end of a first hydraulic push rod is installed on the top surface of the support base, a filter assembly is installed on the other end of the first hydraulic push rod, a liquid storage tank is provided at the bottom of the filter assembly, a support rod is installed on the top surface of the filter assembly, a hose is installed in the middle of the top of the filter assembly, a valve is installed on the outer wall of the hose, a tank body is installed on the top surface of the support rod, a heating assembly is installed on the outer wall of the tank body, a tank cover is installed on the top surface of the tank body, a feed port is installed on the top left surface of the tank cover, a liquid inlet is installed on the top right surface of the tank cover, and a cleaning assembly is installed in the middle of the top of the tank cover.
[0005] The filter assembly includes a filter chamber installed on the top surface of the first hydraulic push rod, a mounting plate is installed on the inner wall of the filter chamber, a filter screen is installed on the inner wall of the mounting plate, a handle is installed on the outer wall of the mounting plate, and a liquid outlet is installed in the middle of the bottom of the filter chamber.
[0006] The heating assembly comprises a heater installed on the outer wall of the tank, and heating pipes are installed at both ends of the heater.
[0007] The cleaning assembly includes a first motor installed in the middle of the top of the tank cover, a second hydraulic push rod is installed at the output end of the first motor, a stirring rod and a protective shell are installed on the outer wall of the second hydraulic push rod, one end of a third hydraulic push rod is installed on the inner wall of the protective shell, a cleaning brush is installed on the other end of the third hydraulic push rod, a second motor is installed on the top surface of the protective shell, a rotating rod is installed at the output end of the second motor, and an opening and closing door is installed on the outer wall of the rotating rod.
[0008] Further preferably, three first hydraulic push rods are provided, and the first hydraulic push rods are symmetrical with respect to the central axis of the filter assembly.
[0009] Further preferably, a plug block is provided on one side surface of the mounting plate, and a slot having an internal dimension structure consistent with an external dimension structure of the plug block is opened on one side surface of the filter chamber, and the mounting plate and the filter chamber form a plug-in structure.
[0010] Further preferably, the shape of the heating tube is set to be spiral.
[0011] Further preferably, the first motor forms a transmission mechanism through the second hydraulic push rod and the stirring rod.
[0012] Further preferably, the first motor forms a transmission mechanism with the protective shell through the second hydraulic push rod, and the second motor forms a transmission mechanism with the opening and closing door through the rotating rod.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] In the utility model, a design that is easy to clean is adopted. A protective shell is installed on the outer wall of the second hydraulic push rod, and a cleaning brush is provided inside the protective shell. The second motor can be started, and the second motor rotates the opening and closing door to one side of the protective shell through the rotating rod, and then the third hydraulic push rod is started to extend the cleaning brush from the protective shell, and then the first motor is started, and the first motor drives the second hydraulic push rod, the protective shell and the cleaning brush to rotate, so that the inner wall of the tank body can be effectively cleaned to avoid material residue on the inner wall of the tank body and affect the subsequent use of the device.
[0015] In the utility model, a plug-in structure design is adopted, one side surface of the mounting plate is provided with a plug-in block, and one side surface of the filter chamber is provided with a slot whose internal dimension structure is consistent with the external dimension structure of the plug-in block. The mounting plate and the filter chamber are installed in a plug-in manner, and the mounting plate and the filter chamber can be quickly installed and separated by a handle, which is convenient for repairing and replacing the filter screen, and also convenient for quickly discharging the potassium humate precipitate on the surface of the filter screen. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the explosion structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the explosion-enlarged structure of the filter assembly of the utility model;
[0018] Figure 3 This is an enlarged structural diagram of the heating component of the utility model;
[0019] Figure 4 This is an enlarged structural diagram of the cleaning component of the utility model;
[0020] Figure 5 It is a schematic diagram of the explosion amplification structure of the protective shell of the utility model.
[0021] In the figure: 1. support base; 2. first hydraulic push rod; 3. filter assembly; 301. filter chamber; 302. mounting plate; 303. filter screen; 304. handle; 305. liquid outlet; 4. liquid storage tank; 5. support rod; 6. hose; 7. valve; 8. tank body; 9. heating assembly; 901. heater; 902. heating tube; 10. tank cover; 11. feed port; 12. liquid inlet; 13. cleaning assembly; 1301. first motor; 1302. second hydraulic push rod; 1303. stirring rod; 1304. protective shell; 1305. third hydraulic push rod; 1306. cleaning brush; 1307. second motor; 1308. rotating rod; 1309. opening and closing door. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figures 1 to 5 The utility model provides a technical solution: a multi-layer impurity removal device for raw materials used in potassium humate processing, comprising a supporting base 1, one end of a first hydraulic push rod 2 is installed on the top surface of the supporting base 1, a filter component 3 is installed on the other end of the first hydraulic push rod 2, a liquid storage tank 4 is provided at the bottom of the filter component 3, a supporting rod 5 is installed on the top surface of the filter component 3, a hose 6 is installed in the middle of the top of the filter component 3, a valve 7 is installed on the outer wall of the hose 6, a tank body 8 is installed on the top surface of the supporting rod 5, a heating component 9 is installed on the outer wall of the tank body 8, a tank cover 10 is installed on the top surface of the tank body 8, a feed inlet 11 is installed on the top left surface of the tank cover 10, a liquid inlet 12 is installed on the top right surface of the tank cover 10, and a cleaning component 13 is installed in the middle of the top of the tank cover 10.
[0024] The filter assembly 3 includes a filter chamber 301 installed on the top surface of the first hydraulic push rod 2, a mounting plate 302 is installed on the inner wall of the filter chamber 301, a filter screen 303 is installed on the inner wall of the mounting plate 302, a handle 304 is installed on the outer wall of the mounting plate 302, and a liquid outlet 305 is installed in the middle of the bottom of the filter chamber 301.
[0025] The heating assembly 9 includes a heater 901 installed on the outer wall of the tank body 8 , and heating tubes 902 are installed at both ends of the heater 901 .
[0026] The cleaning assembly 13 includes a first motor 1301 installed in the middle of the top of the tank cover 10, a second hydraulic push rod 1302 is installed at the output end of the first motor 1301, a stirring rod 1303 and a protective shell 1304 are installed on the outer wall of the second hydraulic push rod 1302, one end of a third hydraulic push rod 1305 is installed on the inner wall of the protective shell 1304, a cleaning brush 1306 is installed on the other end of the third hydraulic push rod 1305, a second motor 1307 is installed on the top surface of the protective shell 1304, a rotating rod 1308 is installed at the output end of the second motor 1307, and an opening and closing door 1309 is installed on the outer wall of the rotating rod 1308.
[0027] In this embodiment, Figure 1 As shown, there are three first hydraulic push rods 2, and the first hydraulic push rods 2 are symmetrical about the central axis of the filter assembly 3; through this design, it is convenient for the user to start the first hydraulic push rod 2 to control the overall rise or fall of the filter assembly 3, thereby adjusting the height of the device.
[0028] In this embodiment, Figure 2 As shown, a plug-in block is provided on one side surface of the mounting plate 302, and a slot whose internal dimension structure is consistent with the external dimension structure of the plug-in block is provided on one side surface of the filter chamber 301, and the mounting plate 302 and the filter chamber 301 form a plug-in structure; through this design, it is convenient for the user to hold the handle 304 and pull the mounting plate 302 out of the filter chamber 301 through the plug-in block and the slot, which is convenient for the maintenance and replacement of the filter screen 303, and also convenient for the rapid discharge of the potassium humate precipitate on the surface of the filter screen 303.
[0029] In this embodiment, Figure 3 As shown, the shape of the heating tube 902 is set to be spiral; when the user puts the raw material into the tank body 8 from the feed port 11, an appropriate amount of water is added to the tank body 8 through the liquid inlet 12 for hydrolysis treatment. Through this design, the tank body 8 can be evenly heated during the hydrolysis process, making the reaction more stable and effectively improving the quality of the product.
[0030] In this embodiment, Figure 4As shown, the first motor 1301 forms a transmission mechanism through the second hydraulic push rod 1302 and the stirring rod 1303; through the transmission mechanism, when the raw material is soaked in water, the first motor 1301 can be started, and the first motor 1301 drives the stirring rod 1303 to rotate through the second hydraulic push rod 1302. At the same time, the second hydraulic push rod 1302 controls the stirring rod 1303 to move up and down, so as to evenly stir the raw material and water, so that the reaction is sufficient, and the reaction efficiency is effectively improved.
[0031] In this embodiment, Figure 5 As shown, the first motor 1301 forms a transmission mechanism with the protective shell 1304 through the second hydraulic push rod 1302, and the second motor 1307 forms a transmission mechanism with the opening and closing door 1309 through the rotating rod 1308; through this design, it is easy to start the second motor 1307, the second motor 1307 rotates the opening and closing door 1309 to the side of the protective shell 1304 through the rotating rod 1308, and then the third hydraulic push rod 1305 is started to extend the cleaning brush 1306 from the protective shell 1304, and then the first motor 1301 is started, and the first motor 1301 drives the second hydraulic push rod 1302, the protective shell 1304 and the cleaning brush 1306 to rotate, so that the inner wall of the tank body 8 can be effectively cleaned to prevent material residue from affecting the use of the device.
[0032] The use method and advantages of the utility model: The multi-layer impurity removal device for raw materials used in potassium humate processing has the following working process when in use:
[0033] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, firstly, the height of the device is adjusted by the first hydraulic push rod 2 as needed, and then the material is put into the tank body 8 through the feed port 11, and then a proper amount of water is added through the liquid inlet 12 to hydrolyze the material, and then the first motor 1301 is started, and the first motor 1301 drives the stirring rod 1303 to rotate through the second hydraulic push rod 1302, and at the same time, the second hydraulic push rod 1302 controls the stirring rod 1303 to move up and down, so that the material and water are evenly stirred to make the reaction sufficient, and at the same time, the heater 901 is started, and the heater 901 heats the tank body 8 to a suitable temperature through the heating tube 902 to remove impurities and organic acids, and then an alkaline liquid is added to the solution through the liquid inlet 12 to make the solution neutral or alkaline, and then a precipitant is added to make the solution produce a precipitate, and then the valve 7 is rotated, and the solution and the precipitate enter the filtration group through the hose 6. In component 3, the precipitate is filtered and separated by the filter screen 303, and the waste liquid enters the liquid storage tank 4 through the liquid outlet 305 for easy recycling. Then, the mounting plate 302 is pulled out from the filter chamber 301 through the handle 304, and the potassium humate precipitate on the surface of the filter screen 303 is quickly discharged. If the inside of the tank body 8 needs to be cleaned, the second motor 1307 can be started, and the second motor 1307 rotates the opening and closing door 1309 to the side of the protective shell 1304 through the rotating rod 1308, and then the third hydraulic push rod 1305 is started to extend the cleaning brush 1306 from the protective shell 1304, and then the first motor 1301 is started, and the first motor 1301 drives the second hydraulic push rod 1302, the protective shell 1304 and the cleaning brush 1306 to rotate, thereby effectively cleaning the inner wall of the tank body 8 to avoid material residue affecting the subsequent use of the device.
[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A multi-layer impurity removal device for raw materials used in potassium humate processing, comprising a support base (1), characterized in that: One end of a first hydraulic push rod (2) is mounted on the top surface of the support base (1), a filter assembly (3) is mounted on the other end of the first hydraulic push rod (2), a liquid storage tank (4) is provided at the bottom of the filter assembly (3), a support rod (5) is mounted on the top surface of the filter assembly (3), a hose (6) is mounted in the middle of the top of the filter assembly (3), a valve (7) is mounted on the outer wall of the hose (6), a tank body (8) is mounted on the top surface of the support rod (5), a heating assembly (9) is mounted on the outer wall of the tank body (8), a tank cover (10) is mounted on the top surface of the tank body (8), a feed port (11) is mounted on the left side surface of the top of the tank cover (10), a liquid inlet (12) is mounted on the right side surface of the top of the tank cover (10), and a cleaning assembly (13) is mounted in the middle of the top of the tank cover (10); The filter assembly (3) comprises a filter chamber (301) mounted on the top surface of the first hydraulic push rod (2), a mounting plate (302) being mounted on the inner wall of the filter chamber (301), a filter screen (303) being mounted on the inner wall of the mounting plate (302), a handle (304) being mounted on the outer wall of the mounting plate (302), and a liquid outlet (305) being mounted in the middle of the bottom of the filter chamber (301); The heating assembly (9) comprises a heater (901) installed on the outer wall of the tank body (8), and heating pipes (902) are installed at both ends of the heater (901); The cleaning assembly (13) comprises a first motor (1301) installed in the middle of the top of the tank cover (10); a second hydraulic push rod (1302) is installed at the output end of the first motor (1301); a stirring rod (1303) and a protective shell (1304) are installed on the outer wall of the second hydraulic push rod (1302); one end of a third hydraulic push rod (1305) is installed on the inner wall of the protective shell (1304); a cleaning brush (1306) is installed on the other end of the third hydraulic push rod (1305); a second motor (1307) is installed on the top surface of the protective shell (1304); a rotating rod (1308) is installed at the output end of the second motor (1307); and an opening and closing door (1309) is installed on the outer wall of the rotating rod (1308).
2. The multi-layer impurity removal device for raw materials for potassium humate processing according to claim 1, characterized in that: A total of three first hydraulic push rods (2) are provided, and the first hydraulic push rods (2) are symmetrical with respect to the central axis of the filter assembly (3).
3. The multi-layer impurity removal device for raw materials for potassium humate processing according to claim 1, characterized in that: A plug-in block is provided on one side surface of the mounting plate (302), and a slot having an internal dimension structure consistent with an external dimension structure of the plug-in block is provided on one side surface of the filter chamber (301), and the mounting plate (302) and the filter chamber (301) form a plug-in structure.
4. The multi-layer impurity removal device for raw materials for potassium humate processing according to claim 1, characterized in that: The shape of the heating tube (902) is set to be spiral.
5. The multi-layer impurity removal device for raw materials for potassium humate processing according to claim 1, characterized in that: The first motor (1301) forms a transmission mechanism through the second hydraulic push rod (1302) and the stirring rod (1303).
6. The multi-layer impurity removal device for raw materials for potassium humate processing according to claim 1, characterized in that: The first motor (1301) forms a transmission mechanism through the second hydraulic push rod (1302) and the protective shell (1304), and the second motor (1307) forms a transmission mechanism through the rotating rod (1308) and the opening and closing door (1309).