Punching device for hinge production

By designing a punching device for hinge production, and using springs and limit plates to achieve limit clamping and automatic feeding of hinges, the problem of lack of limit clamping of hinge stamping molds in the prior art is solved, and stamping efficiency and automation are improved.

CN222873139UActive Publication Date: 2025-05-16DANYANG MINGHUI MASCH CO LTD
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Patent Information

Application Number
CN202421783163.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-16
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing hinge stamping die lacks limit clamping during the stamping process, which may cause the hinge to be displaced, posed safety risks, and requires manual assistance, affecting the stamping efficiency.

Method used

A punching device for hinge production is designed. The spring and the limit plate are simultaneously lifted and lowered with the lifting table. Before punching, pressing the hinge on both sides of the feeding guide rail to limit the hinge to achieve automatic feeding, and the motor drives the feeding roller to rotate and push the hinge to slide feeding.

Benefits of technology

Effectively prevent the hinge from displaced during punching, freeing up manual assistance, improving the degree of automation of the device, reducing manual dependence, and improving stamping efficiency.

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Abstract

The punching device for hinge production comprises a punching table, a lifting limiting mechanism, a sliding feeding mechanism, a punch replacing mechanism and a discharging mechanism, a support is fixedly arranged in the middle of the punching table, an air cylinder is fixedly arranged at the top of the support, a lifting table is fixedly arranged below the telescopic end of the air cylinder, lifting sliding rails are symmetrically and fixedly arranged on the two sides in the support, and the lifting sliding rails are arranged on the lifting sliding rails. Sliding blocks are symmetrically and fixedly arranged on the two sides of the lifting table, springs are symmetrically and fixedly arranged below the lifting table, limiting plates are fixedly arranged at the lower ends of the springs in a matched mode, a sliding feeding mechanism is arranged on the stamping table, a punch replacing mechanism is arranged below the lifting table, and a discharging mechanism is arranged below the middle of the stamping table. The spring and the limiting plate synchronously ascend and descend along with the lifting table and are pressed on the two sides of the feeding guide rail before punching to limit and clamp the hinge, displacement of the hinge during punching is effectively prevented, manual assistance is liberated, the feeding roller is driven by the motor to rotate to generate friction with the hinge, the hinge is pushed to slide along the feeding guide rail to be fed, and the production efficiency is improved. And automatic feeding is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hinge processing, in particular to a punching device used for hinge production. Background Art

[0002] A hinge, also known as a hinge, is a mechanical device used to connect two solids and allow them to rotate relative to each other. Hinges are widely used in our daily lives. For example, in the field of furniture, cabinet doors and wardrobe doors usually require hinges to open and close. High-quality hinges can ensure smooth opening and closing of doors, reduce noise, and be durable. Although hinges seem simple, they are an indispensable and important component in connection and rotation. During the production process, holes need to be punched out of hinges to facilitate bolt fixing.

[0003] The utility model with application number 202322696386.1 discloses a hinge stamping die. By setting a convenient replacement component, the stamping head can be replaced conveniently and quickly, thereby saving a lot of manpower and material resources. By setting a second connecting column and a spring, the component can be automatically reset, thereby achieving the effect of automatically clamping the stamping head. By setting a clamping block, the stamping head can be clamped and fixed. By setting a first connecting ring and a second connecting ring, the stamping head can be easily installed and disassembled during replacement. By setting a clamping groove, the clamping block can be perfectly clamped into the second connecting ring, thereby achieving The effect of fixing and preventing falling off is achieved by setting the support plate and the support block so that the two can be located at the same horizontal plane, which facilitates the interaction between the subsequent components and the materials on the support plate. By setting the second cylinder and the push plate, the steel can be automatically pushed away from the support plate after the stamping is completed, so as to prevent the subsequent processing from being affected. The problem that the existing hinge needs to be stamped by a stamping die during the production process is solved. Since the stamping die frequently contacts the hinge during operation, the stamping head will be worn and needs to be replaced regularly, which is time-consuming and labor-intensive.

[0004] However, the above-mentioned hinge stamping die lacks a limit clamp for the hinge during stamping, and manual assistance is needed to limit the hinge during stamping, which poses a safety hazard and is likely to cause the hinge to move. The above-mentioned hinge stamping die requires manual assistance to place the hinge on the support plate during stamping, and then remove it after the stamping is completed, which is likely to affect the stamping efficiency. The surface of the support plate in the above-mentioned hinge stamping die is flat, and the waste generated by stamping cannot be automatically removed, so that the surface of the support plate needs to be cleaned before each stamping. Therefore, the utility model proposes a punching device for hinge production to solve the problems existing in the prior art. Utility Model Content

[0005] In view of the above problems, the purpose of the utility model is to propose a punching device for hinge production, which is used for hinge production. The punching device is synchronously lifted and lowered with the lifting platform through springs and limit plates, and is pressed on both sides of the feeding guide rail before punching to limit and clamp the hinge, thereby effectively preventing the hinge from being displaced during punching and eliminating manual assistance. The motor drives the feeding roller to rotate and generate friction with the hinge, pushing the hinge to slide along the feeding guide rail to feed the material, thereby realizing automatic feeding, improving the degree of automation of the device and reducing manual dependence.

[0006] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a punching device for hinge production, including a punching table, a lifting and limiting mechanism, a sliding feeding mechanism, a punch replacing mechanism and a blanking mechanism, the lifting and limiting mechanism including a bracket, a cylinder, a lifting table, a lifting rail, a slider, a spring and a limiting plate, a bracket is fixedly provided in the middle of the punching table, a cylinder is fixedly provided on the top of the bracket, a lifting table is fixedly provided below the telescopic end of the cylinder, lifting rails are symmetrically fixedly provided on both sides of the bracket, sliders are symmetrically fixedly provided on both sides of the lifting table, the sliders slide in accordance with the lifting rails on both sides, springs are symmetrically fixedly provided below the lifting table, a limiting plate is fixedly provided at the lower end of the spring, a sliding feeding mechanism is provided on the punching table, a punch replacing mechanism is provided below the lifting table, and a blanking mechanism is provided below the middle of the punching table.

[0007] Further improvements are: the sliding feeding mechanism includes a supporting stamping disc, a feeding guide rail, a feeding roller and a motor, a supporting stamping disc is fixedly provided in the middle of the stamping table, a feeding guide rail is fixedly provided on the supporting stamping disc, a feeding roller is rotatably provided on one side of the stamping table, a motor is fixedly provided at the rear of one side of the stamping table, the output end of the motor is drivingly connected to the feeding roller, and a unloading mechanism is provided in the middle of the supporting stamping disc.

[0008] A further improvement is that one side of the feeding guide rail extends outward and tilts upward, and the lower side of the feeding roller is close to the feeding guide rail.

[0009] Further improvements are: the punch replacement mechanism includes a slide groove, a punch block, a through hole, a threaded hole and a fixing bolt; a slide groove is provided in the middle of the bottom of the lifting platform; a punch block is inserted into the bottom of the lifting platform for sliding along the slide groove; through holes are symmetrically provided at the four corners of the punch block; threaded holes are symmetrically provided at the four corners of the bottom of the lifting platform; fixing bolts are inserted into the through holes and the threaded holes.

[0010] A further improvement is that the threaded hole corresponds to the through hole in position, and the fixing bolt is threadably matched with the threaded hole.

[0011] A further improvement is that the material discharge mechanism comprises a material discharge trough, a material discharge pipe and a collection box, a material discharge trough is provided in the middle of the support stamping plate, a material discharge pipe is provided in the middle of the stamping platform, and a collection box is provided below the stamping platform.

[0012] A further improvement is that the feed trough is connected to the feed pipe, and the feed pipe corresponds to the upper and lower positions of the collection box.

[0013] The beneficial effects of the utility model are as follows: the utility model uses a spring and a limit plate to rise and fall synchronously with the lifting platform, and press on both sides of the feeding guide rail before punching to limit and clamp the hinge, effectively preventing the hinge from being displaced during punching and simultaneously eliminating manual assistance. The motor drives the feeding roller to rotate and generate friction with the hinge, pushing the hinge to slide along the feeding guide rail to feed the material, thereby realizing automatic feeding, improving the degree of automation of the device, and reducing manual dependence. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the overall front sectional view of the utility model;

[0015] Figure 2 It is an enlarged schematic diagram of point A of the utility model;

[0016] Figure 3 It is a side sectional view of the support stamping disk of the utility model.

[0017] Among them: 1. Punching table; 2. Bracket; 3. Cylinder; 4. Lifting platform; 5. Lifting slide rail; 6. Slider; 7. Spring; 8. Limit plate; 9. Support punching plate; 10. Feeding guide rail; 11. Feeding roller; 12. Motor; 13. Slide; 14. Punch block; 15. Through hole; 16. Threaded hole; 17. Fixing bolt; 18. Feeding chute; 19. Feeding pipe; 20. Collection box. DETAILED DESCRIPTION

[0018] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.

[0019] according to Figure 1 , Figure 2 , Figure 3As shown, this embodiment provides a punching device for hinge production, including a punching table 1, a lifting and limiting mechanism, a sliding feeding mechanism, a punch replacement mechanism and a feeding mechanism. The lifting and limiting mechanism includes a bracket 2, a cylinder 3, a lifting platform 4, a lifting slide rail 5, a slider 6, a spring 7 and a limiting plate 8. A bracket 2 is fixed in the middle of the punching table 1, a cylinder 3 is fixed on the top of the bracket 2, a lifting platform 4 is fixed below the telescopic end of the cylinder 3, lifting slide rails 5 are symmetrically fixed on both sides of the bracket 2, sliders 6 are symmetrically fixed on both sides of the lifting platform 4, the sliders 6 slide in contact with the lifting slide rails 5 on both sides, and springs are symmetrically fixed below the lifting platform 4. 7. A limit plate 8 is fixedly provided at the lower end of the spring 7, a sliding feeding mechanism is provided on the punching table 1, a punch replacement mechanism is provided under the lifting table 4, and a feeding mechanism is provided at the lower middle part of the punching table 1. The cylinder 3 is supplied with air by an external air pump. When punching, the cylinder 3 extends to drive the lifting table 4 and the slider 6 to descend along the lifting rail 5. The limit plate 8 first contacts the feeding guide rail 10 and is clamped on both sides of the hinge for limiting. The spring 7 elastically makes the limit plate 8 stably clamped on both sides of the hinge. After the punching is completed, the cylinder 3 retracts to drive the limit plate 8 to rise to release the limit, thereby realizing the limit of the hinge by synchronous lifting and lowering with the punching action, and effectively preventing the hinge from displacement during the punching process.

[0020] The sliding feeding mechanism includes a supporting punching plate 9, a feeding guide rail 10, a feeding roller 11 and a motor 12. A supporting punching plate 9 is fixedly provided in the middle of the punching table 1, and a feeding guide rail 10 is fixedly provided on the supporting punching plate 9. A feeding roller 11 is rotatably provided on one side of the punching table 1. A motor 12 is fixedly provided at the rear of one side of the punching table 1. The output end of the motor 12 is drive-connected to the feeding roller 11. One side of the feeding guide rail 10 extends outward and tilts upward. The bottom of the feeding roller 11 is close to the feeding guide rail 10. A feeding mechanism is provided in the middle of the supporting punching plate 9. Before punching, the hinge is arranged and placed on the upward tilted side of the feeding guide rail 10 to facilitate sliding feeding of the hinge. When feeding, the motor 12 drives the feeding roller 11 to rotate, and the friction of the feeding roller 11 pushes the hinge to slide along the feeding guide rail 10 to feed.

[0021] The punch replacement mechanism includes a slide groove 13, a punch block 14, a through hole 15, a threaded hole 16 and a fixing bolt 17. A slide groove 13 is provided in the middle of the bottom of the lifting platform 4. A punch block 14 is slidably inserted along the slide groove 13 at the bottom of the lifting platform 4. Through holes 15 are symmetrically provided at the four corners of the punch block 14. Threaded holes 16 are symmetrically provided at the four corners of the bottom of the lifting platform 4. Fixing bolts 17 are inserted into the through holes 15 and the threaded holes 16. The threaded holes 16 correspond to the positions of the through holes 15. The fixing bolts 17 are threadedly matched with the threaded holes 16. The punch block 14 is slidably inserted along the slide groove 13 and fixed by the fixing bolts 17, so that the corresponding punch block 14 can be quickly and conveniently replaced.

[0022] The unloading mechanism includes a unloading trough 18, a unloading pipe 19 and a collecting box 20. The supporting stamping plate 9 is provided with a unloading trough 18 in the middle, the stamping table 1 is connected with a unloading pipe 19 in the middle, and a collecting box 20 is provided under the stamping table 1. The unloading trough 18 is connected with the unloading pipe 19, and the unloading pipe 19 corresponds to the collecting box 20 in upper and lower positions. The waste generated by punching automatically falls into the collecting box 20 through the unloading trough 18 and the unloading pipe 19 to realize automatic collection of the waste.

[0023] The punching device for hinge production arranges the hinges and places them at an inclined position on one side of the feeding guide rail before punching. When loading, the motor starts to drive the feeding roller to rotate at intervals and rub against the hinge to realize feeding. When punching, the cylinder extends to drive the lifting platform and the slider to slide down along the lifting slide rail, so that the limit plate first contacts the feeding guide rail, and the hinge is clamped between the limit plates to prevent the hinge from displacement. As the lifting platform further descends, the hinge is punched by the punch block, and the waste generated by the punching automatically falls into the collection box through the discharge chute and the discharge pipe. At the same time, the spring is compressed to keep the limit plate clamped and limited. After the punching is completed, the cylinder retracts to drive the lifting platform to rise and drive the limit plate to rise to release the limit. The motor drives the feeding roller to rotate again and rub against the hinge to feed again, thereby realizing automatic feeding and punching. When the punching specifications need to be changed, the fixing bolts are screwed down, the punch block is pulled out along the slide groove for replacement, and the fixing bolts are screwed in again.

[0024] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A punching device for hinge production, characterized in that: The invention comprises a punching platform (1), a lifting and limiting mechanism, a sliding feeding mechanism, a punch replacement mechanism and a blanking mechanism. The lifting and limiting mechanism comprises a bracket (2), a cylinder (3), a lifting platform (4), a lifting slide rail (5), a slider (6), a spring (7) and a limiting plate (8). A bracket (2) is fixedly arranged in the middle of the punching platform (1). A cylinder (3) is fixedly arranged on the top of the bracket (2). A lifting platform (4) is fixedly arranged below the telescopic end of the cylinder (3). Lifting slide rails (5) are symmetrically fixedly arranged on both sides of the bracket (2). Slide rails (6) are symmetrically fixedly arranged on both sides of the lifting platform (4). The slide rails (6) slide in contact with the lifting slide rails (5) on both sides. A spring (7) is symmetrically fixedly arranged below the lifting platform (4). A limiting plate (8) is fixedly arranged at the lower end of the spring (7). A sliding feeding mechanism is arranged on the punching platform (1). A punch replacement mechanism is arranged below the lifting platform (4). A blanking mechanism is arranged below the middle of the punching platform (1).

2. A punching device for hinge production according to claim 1, characterized in that: The sliding feeding mechanism comprises a supporting punching disc (9), a feeding guide rail (10), a feeding roller (11) and a motor (12); a supporting punching disc (9) is fixedly provided in the middle of the punching platform (1); a feeding guide rail (10) is fixedly provided on the supporting punching disc (9); a feeding roller (11) is rotatably provided on one side of the punching platform (1); a motor (12) is fixedly provided at the rear of one side of the punching platform (1); an output end of the motor (12) is drivingly connected to the feeding roller (11); and a feeding mechanism is provided in the middle of the supporting punching disc (9).

3. A punching device for hinge production according to claim 2, characterized in that: One side of the feeding guide rail (10) extends outward and tilts upward, and the feeding roller (11) is close to the feeding guide rail (10) at its lower side.

4. A punching device for hinge production according to claim 1, characterized in that: The punch replacement mechanism comprises a slide groove (13), a punch block (14), a through hole (15), a threaded hole (16) and a fixing bolt (17); a slide groove (13) is provided in the middle of the bottom of the lifting platform (4); a punch block (14) is slidably inserted along the slide groove (13) at the bottom of the lifting platform (4); through holes (15) are symmetrically provided at four corners of the punch block (14); threaded holes (16) are symmetrically provided at four corners of the bottom of the lifting platform (4); fixing bolts (17) are inserted into the through holes (15) and the threaded holes (16).

5. A punching device for hinge production according to claim 4, characterized in that: The threaded hole (16) corresponds to the position of the through hole (15), and the fixing bolt (17) is threadably matched with the threaded hole (16).

6. A punching device for hinge production according to claim 2, characterized in that: The material discharge mechanism comprises a material discharge trough (18), a material discharge pipe (19) and a collection box (20); a material discharge trough (18) is provided in the middle of the supporting punching plate (9); a material discharge pipe (19) is provided in the middle of the punching platform (1); and a collection box (20) is provided below the punching platform (1).

7. A punching device for hinge production according to claim 6, characterized in that: The feed chute (18) is connected to a feed pipe (19), and the feed pipe (19) corresponds to the collection box (20) in upper and lower positions.

Citation Information

Patent Citations

  • Hinge stamping die

    CN220837531U