Multifunctional cutter for frame
By designing a multifunctional tool for the frame, including a rod body, a first edge part and a second edge part, the problem of low production efficiency caused by multiple tools or processes in the prior art is solved, and a more efficient and stable machining process is achieved.
Patent Information
- Application Number
- CN202420392670.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-02-28
AI Technical Summary
In the processing of aluminum alloy frames, the prior art requires multiple tools or two processes to complete the processing, resulting in problems of tool change, repositioning and moving products, and reducing production efficiency.
A multifunctional tool is designed, including a rod body, a first edge portion and a second edge portion, and a transition portion with a shrinkage diameter is provided between the two edge portions. The first edge portion is used to process a rounded corner or punching shape, and the second edge portion is used to process a second chamfer to reduce the step of changing the tool.
By setting the first and second edges by the same tool, the tool changing step is reduced, the processing efficiency and stability are improved, and the processing cost is reduced.
Smart Images

Figure CN222873379U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of frame processing cutters, in particular to a multifunctional cutter used for frames. Background Art
[0002] In the processing of an aluminum alloy frame, after cutting the groove, the side wall of the groove needs to be chamfered to avoid sharp burrs, ensure the safety of the product and avoid scratching the staff; at the same time, grooves or inner chamfers need to be set on other surfaces of the frame. Therefore, in actual processing, multiple tools are required for processing or two processes are used for processing. If multiple tools are used for processing, there is a problem of tool changing during processing, and if two processes are used, there is a problem of repositioning and moving the product, and its production efficiency is limited. Utility Model Content
[0003] The main purpose of the utility model is to provide a multifunctional tool for a frame, aiming to improve the structure of the tool so that a single tool can process two stations of the frame, thereby reducing the problem of tool change and improving processing efficiency.
[0004] To achieve the above-mentioned purpose, the utility model proposes a multifunctional tool for a frame, comprising a rod body, a first blade portion arranged at the bottom end of the rod body, and a second blade portion arranged above the first blade portion, a transition portion with a reduced diameter is provided between the first blade portion and the second blade portion, the first blade portion is used for processing fillets or punching, the second blade portion is gradually reduced in diameter from the rod body toward the transition portion, and the second blade portion is used for processing a second chamfer 300.
[0005] In the actual design, the first cutting edge and the second cutting edge are arranged on the tool bar, and the transition portion is recessed between the rod body and the first cutting edge, so that interference caused by the processing of the first cutting edge and the second cutting edge respectively can be avoided, and the processing stability of the two cutting edges is ensured. The first cutting edge and the second cutting edge are arranged on the same tool, and in the actual processing, the steps of tool changing can be reduced, and the processing efficiency and processing stability can be effectively improved;
[0006] This tool is mainly used in PIS dual-spindle CNC machines. The structural processing of the frame product generally requires 12 to 14 tools to complete. By improving some tools, the number can be reduced to 8 to 9 to complete the processing of the entire frame structure (including the stamping part at the bottom of the first blade, the first blade angle, and the second blade); cost saving evaluation: based on a processing cost of 0.8 yuan per minute, each piece can save: 2 yuan (about 3 minutes (including tool change, cutting, position calibration)), based on an order of 100,000 pieces, the total cost savings: 160,000 yuan. BRIEF DESCRIPTION OF THE DRAWINGS
[0007] Figure 1This is a schematic diagram of the utility model when the first blade portion is a curved surface;
[0008] Figure 2 This is a schematic diagram of the utility model when the first blade portion is a bevel;
[0009] Figure 3 Indicates the framework Figure 1 ;
[0010] Figure 4 Indicates the framework Figure 2 .
[0011] In the figure, 100 is a stamping groove, 200 is a fillet, and 300 is a second chamfer;
[0012] 1 is the first blade portion, 10 is the rod body, 11 is the arc surface, 12 is the inclined surface, 13 is the first blade angle, 2 is the second blade portion, and 3 is the transition portion. DETAILED DESCRIPTION
[0013] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0014] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial...), then the directional indication is only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0015] In addition, if there are descriptions involving "first" or "second" etc. in the embodiments of the utility model, the descriptions of "first" or "second" etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0016] like Figures 1 to 4As shown, a multifunctional tool for a frame includes a rod body, a first blade 1 arranged at the bottom end of the rod body, and a second blade 2 arranged above the first blade 1, a transition portion 3 with a reduced diameter is provided between the first blade 1 and the second blade 2, the first blade 1 is used for processing fillets or punching, the second blade 2 is gradually reduced in diameter from the rod body toward the transition, and the second blade 2 is used for processing a second chamfer 300.
[0017] In the actual design, the first cutting edge 1 and the second cutting edge 2 are arranged on the tool bar, and the transition portion 3 is recessed between the rod body and the first cutting edge 1, so that the interference caused by the first cutting edge 1 and the second cutting edge 2 being processed separately can be avoided, and the processing stability of the two cutting edges is ensured. The first cutting edge 1 and the second cutting edge 2 are arranged on the same tool, and in the actual processing, the steps of tool changing can be reduced, and the processing efficiency and processing stability can be effectively improved;
[0018] This tool is mainly used in PIS dual-spindle CNC machines. The structural processing of the frame product generally requires 12 to 14 tools to complete. By improving some tools, the number can be reduced to 8 to 9 to complete the processing of the entire frame structure (including the stamping part at the bottom of the first blade 1, the first blade corner, and the second blade 2);
[0019] Cost saving assessment: Based on the processing cost of 0.8 yuan per minute, each piece can save: 2 yuan (about 3 minutes (including tool change, cutting, position calibration)), and the total cost saving is 160,000 yuan for an order of 100,000 pieces.
[0020] Specifically, the bottom of the first blade portion 1 is a plane, that is, a stamping groove 100 .
[0021] In the embodiment of the utility model, the first blade portion 1 is configured to gradually reduce in diameter from the middle portion to both ends, and the outer diameters of the two ends are the same.
[0022] Furthermore, the first blade portion 1 is provided with a symmetrically arranged arc surface 11 or an inclined surface 12 .
[0023] In the embodiment of the utility model, when the first blade portion 1 is provided with an inclined surface 12, a first blade angle is provided between the two inclined surfaces 12. In actual processing, due to different needs of the product, the first blade portion 1 with the arc surface 11 is used for grinding the fillet 200 (wherein the first blade portion 1 can also be punched, such as the groove 100 in the figure), and the first blade portion 1 with the inclined surface 12 is used for grinding the chamfer, where the first blade angle can be processed as an inner chamfer or an outer chamfer.
[0024] Furthermore, the inclination angle of the second blade portion 2 is 135 degrees, wherein the first blade angle and the inclination of the second blade portion 2 are different, thereby achieving processing at different positions.
[0025] In the embodiment of the utility model, the transition portion 3 is a cylinder with equal diameter.
[0026] In the embodiment of the utility model, the outer diameter of the first cutting edge is set to be equal to the outer diameter of the rod body, thereby ensuring the axis stability of machining and increasing the service life of the tool.
[0027] The above description is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent structural changes made by using the contents of the utility model specification and drawings under the utility model concept, or directly / indirectly used in other related technical fields are included in the patent protection scope of the utility model.
Claims
1. A multifunctional tool for a frame, characterized in that: It includes a rod body, a first blade portion arranged at the bottom end of the rod body, and a second blade portion arranged above the first blade portion. A transition portion with a reduced diameter is provided between the first blade portion and the second blade portion. The first blade portion is used for processing fillets or punching. The second blade portion is gradually reduced in diameter from the rod body toward the transition portion. The second blade portion is used for processing a second chamfer.
2. The multifunctional tool for a frame according to claim 1, characterized in that: The bottom of the first blade portion is a plane.
3. The multifunctional tool for a frame according to claim 1, characterized in that: The first blade portion is gradually reduced in diameter from the middle to both ends, and the outer diameters of the two ends are the same.
4. The multifunctional tool for a frame according to claim 3, characterized in that: The first blade portion is provided with symmetrically arranged arc surfaces or inclined surfaces.
5. The multifunctional tool for a frame according to claim 4, characterized in that: When the first blade portion is provided with an inclined surface, a first blade angle is provided between the two inclined surfaces.
6. The multifunctional tool for a frame according to claim 1, characterized in that: The inclination angle of the second cutting edge is 135 degrees.
7. The multifunctional tool for a frame according to claim 1, characterized in that: The transition portion is a cylinder with equal diameter.
8. The multifunctional knife for a frame according to claim 5, characterized in that: The outer diameter of the first cutting edge is set to be equal to the outer diameter of the rod body.