Integrally-formed grouting device for closestool

Abstract

The utility model discloses a closestool integrally-formed grouting device which comprises a base, wherein a guide rail is arranged at the top of the base; the number of the bottom dies is not less than one, the bottom dies are arranged at the top of the base in a sliding mode, and a synchronous belt linear module used for switching the positions of the bottom dies is arranged at the bottom of the base; the top die is arranged above the bottom die in a lifting mode, the top die comprises two split dies which are arranged in a sliding mode, and cleaning parts are arranged on the side edges of the split dies. The synchronous belt linear die set and the air cylinder driving system are used, so that the position of the die and the angle adjustment of a cleaning spray head can be accurately controlled; a rack is driven by a fourth air cylinder, and then a rotating gear and a rotating shaft are pushed, so that the position and angle of a cleaning spray head can be accurately controlled, the inner walls of a bottom die and a top die can be cleaned according to needs, accurate cleaning of different parts is achieved, an automatic cleaning mechanism assists in keeping the die clean, and the production efficiency is improved. And product defects caused by mold pollution are avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of toilet processing, in particular to an integrally formed grouting device for a toilet. Background Art

[0002] Toilet grouting molding, also known as pouring molding, is a process in which a fluid slurry made of ceramic powder is injected into a porous mold (mainly a gypsum mold), and after a series of physical and chemical reactions, a toilet body with a specific shape and strength is finally formed. During processing, the prepared slurry is injected into a porous gypsum mold. After the mud is injected into the mold, the capillary force of the gypsum mold begins to absorb the water in the mud. The moisture in the mud close to the mold wall is absorbed first, and the particles in the mud begin to approach to form an initial thin mud layer. As the moisture is further absorbed, the thin mud layer gradually thickens, and the moisture inside the mud layer diffuses to the outside. When the thickness of the mud layer reaches the thickness of the injection part, a green blank is formed. The gypsum mold continues to absorb moisture, the green blank begins to shrink, and the moisture on the surface begins to evaporate. After the green blank is dried to form a green blank with a certain strength, it is demolded to complete the grouting molding process.

[0003] The existing small-scale enterprises use grouting devices for processing one by one, and the operation process requires downtime, which reduces production efficiency. In addition, most of the equipment is now cleaned manually. Due to the angle of the equipment, it is necessary to reach into the mold for cleaning, which is very inconvenient to clean. It cannot be automatically cleaned at a fixed angle, and there are product defects caused by mold contamination. Utility Model Content

[0004] The purpose of the utility model is to provide a toilet integrally formed grouting device to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a toilet integrated molding grouting device, comprising:

[0006] A base with rails on top;

[0007] A bottom mold, at least one bottom mold is provided and is slidably placed on the top of the base, and a synchronous belt linear module for switching the position of the bottom mold is provided at the bottom of the base;

[0008] The top mold can be raised and lowered above the bottom mold, and the top mold includes two sliding sub-molds. A cleaning part is provided on the side of the sub-mold. The cleaning part includes a cleaning nozzle for cleaning the bottom mold and an adjustment component for adjusting the angle of the cleaning nozzle. The adjustment component includes a rotating shaft for driving the cleaning nozzle to rotate. A No. 4 cylinder is provided on the outer side of the sub-mold to drive the rotation of the rotating shaft.

[0009] Preferably, a No. 2 cylinder is installed inside the bottom mold, a ejector pin is fixed to the top of the No. 2 cylinder, and a through hole for use with the ejector pin is provided on the top of the bottom mold.

[0010] Preferably, the movable slide of the synchronous belt linear module is fixedly connected to one of the bottom molds.

[0011] Preferably, a support frame is fixedly connected to the top of the base, a lifting groove is opened on the side of the support frame, a lifting plate is slidably connected to the middle of the lifting groove, a No. 1 cylinder is fixedly connected to the outer side of the support frame, and the output end of the No. 1 cylinder is fixedly connected to the lifting plate.

[0012] Preferably, a transverse plate is slidably connected to the inner side of the support frame, a No. 3 cylinder is symmetrically fixed to the top of the transverse plate, the output ends of the two No. 3 cylinders are both fixed with sliding plates, the two sliding plates are slidably connected to the transverse plate, and the two sliding plates are respectively fixed to the corresponding split molds.

[0013] Preferably, a connecting frame with an L-shaped structure is fixedly connected to the outer side of the rotating shaft, and the cleaning nozzle is fixedly connected to one side of the cleaning nozzle.

[0014] Preferably, the rotating shaft is rotatably mounted on the outside of the split mold, a No. 4 cylinder is fixedly connected to the outside of the split mold, a rack is fixedly connected to the output end of the No. 4 cylinder, a rotating gear is meshedly connected to the outside of the rack, and the rotating gear is fixedly connected to the rotating shaft.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: the use of a synchronous belt linear module and a cylinder drive system can accurately control the position of the mold and the angle adjustment of the cleaning nozzle, and can automatically complete the mold switching, slurry preparation and grouting process, reducing the need for manual operation, improving production efficiency, and ensuring the accuracy of slurry injection and the effectiveness of mold cleaning; by driving the rack through the No. 4 cylinder, and then promoting the setting of the rotating gear and the rotating shaft, the position and angle of the cleaning nozzle can be accurately controlled, so that it can clean the inner walls of the bottom mold and the top mold separately as needed, thereby achieving precise cleaning of different parts, and the automated cleaning mechanism also helps to keep the mold clean and avoid product defects caused by mold contamination. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the position structure of the synchronous belt linear module of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the top mold of the utility model;

[0019] Figure 4 It is a schematic diagram of the structure inside the bottom mold of the utility model;

[0020] Figure 5 It is an enlarged view of point A of the present utility model.

[0021] In the figure: 1. Base; 2. Support frame; 3. Lifting plate; 4. Cylinder No. 1; 5. Bottom mold; 6. Cylinder No. 2; 7. Ejector pin; 8. Lifting slot; 9. Horizontal plate; 10. Top mold; 11. Cylinder No. 3; 12. Sliding plate; 13. Synchronous belt linear module; 14. Guide rail; 15. Rotating shaft; 16. Cylinder No. 4; 17. Rotating gear; 18. Rack; 19. Connecting frame; 20. Cleaning nozzle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1 , 2 As shown in , 3, 4, and 5, the utility model provides a technical solution, a one-piece grouting device for toilet, comprising: a base 1 with a T-shaped guide rail 14 fixed on the top; two bottom molds 5 are arranged and slidably placed on the top of the base 1, the two bottom molds 5 both slide with the guide rail 14, the two bottom molds 5 are fixedly connected by a connecting plate, and the bottom of the base 1 is provided with a synchronous belt linear module 13 for switching the position of the bottom mold 5; the top mold 10 can be raised and lowered above the bottom mold 5, the top mold 10 includes two sliding split molds, and a cleaning part is provided on the side of the split mold, the cleaning part includes a cleaning nozzle 20 for cleaning the bottom mold 5 and an adjusting component for adjusting the angle of the cleaning nozzle 20, the adjusting component includes a rotating shaft 15 for driving the cleaning nozzle 20 to rotate, and a No. 4 cylinder 16 for driving the rotation of the rotating shaft 15 is provided on the outer side of the split mold.

[0024] It should be noted that the utility model is provided with a PLC controller, a slurry reserve and preparation system and a grouting machine. The slurry reserve and preparation system is responsible for storing and preparing slurry, which includes a raw material warehouse, a mixer, and a slurry mixing tank. The grouting machine includes a pumping system responsible for extracting the slurry from the storage tank and a grouting head connected to the split mold. The slurry of the pumping system is extracted from the storage tank and sent to the grouting head through a pipeline. Among them, the pump type includes a piston pump or a peristaltic pump. One of the bottom molds 5 on the top of the base 1 is placed below the top mold 10 through the synchronous belt linear module 13. The cleaning part is driven to rotate by the No. 4 cylinder 16 of the adjustment component, so that the cleaning nozzle 20 performs high-pressure cleaning on the bottom of the bottom mold 5, and then the cleaning nozzle 20 is reset by the No. 4 cylinder 16. The two split molds are merged into a complete mold under the drive of power, and the top mold 10 is driven by the No. 1 cylinder 4 to cooperate with the bottom mold 5 below to form a complete cavity, so as to inject the slurry into the model through the grouting machine.

[0025] See also Figure 1 , 2 As shown in 4, a No. 2 cylinder 6 is installed inside the bottom mold 5, and a ejector pin 7 is fixed to the top of the No. 2 cylinder 6. A through hole for use with the ejector pin 7 is provided on the top of the bottom mold 5, and the movable slide of the synchronous belt linear module 13 is fixed to one of the bottom molds 5.

[0026] It should be noted that the synchronous belt linear module of the utility model includes a bracket with a guide rail installed, a mobile slide slidingly set on the guide rail, a synchronous belt assembly for driving the mobile slide to move, and a servo motor for driving the synchronous belt assembly to rotate. The synchronous belt assembly is composed of two synchronous belt pulleys and a synchronous belt sleeved on the outside of the two synchronous belt pulleys, wherein the synchronous belt is fixedly connected to the mobile slide by fasteners, and one of the synchronous belts is fixedly connected to the output end of the servo motor, so that the servo motor drives the synchronous belt to move horizontally through the synchronous belt pulley, and the synchronous belt drives the mobile slide to move on the guide rail, and drives the two bottom molds 5 to switch positions through the synchronous belt linear module 13, so that loading and unloading can be operated simultaneously, reducing the processing interval time, and when the top mold 10 is separated from the bottom mold 5, the workpiece can be separated from the bottom mold 5 by the No. 2 cylinder 6 and the ejector pin 7, so that the workpiece can be removed manually or by equipment.

[0027] See also Figure 1 , 2 As shown in Figure 3, the top of the base 1 is fixedly connected to a support frame 2, a lifting groove 8 is opened on the side of the support frame 2, a lifting plate 3 is slidably connected to the middle of the lifting groove 8, a No. 1 cylinder 4 is fixedly connected to the outer side of the support frame 2, the output end of the No. 1 cylinder 4 is fixedly connected to the lifting plate 3, the inner side of the support frame 2 is slidably connected to a transverse plate 9, a No. 3 cylinder 11 is symmetrically fixedly connected to the top of the transverse plate 9, the output ends of the two No. 3 cylinders 11 are both fixedly connected to sliding plates 12, the two sliding plates 12 are slidably connected to the transverse plate 9, and the two sliding plates 12 are respectively fixedly connected to the corresponding split molds.

[0028] It should be noted that, before grouting, the utility model drives the two sub-molds to merge into a complete top mold 10 that cooperates with the bottom mold 5 through the No. 3 cylinder 11 and the sliding plate 12, and the No. 1 cylinder 4 can drive the lifting plate 3 to make the top mold 10 and the bottom mold 5 realize mold closing. After grouting molding, the sliding plate 12 brought by the No. 3 cylinder 11 slides on the top of the transverse plate 9, and the sliding plate 12 drives the top mold 10 to move to the two ends of the transverse plate 9, so that the two top molds 10 are separated, and then the No. 1 cylinder 4 drives the synchronous belt linear module 13 to rise and fall, so as to realize the upward movement of the two sub-molds and realize the separation of the top mold 10 and the bottom mold 5, and then the synchronous belt linear module 13 is used to move the bottom mold 5 with the molded workpiece to the unloading position, and the bottom mold 5 after cleaning is moved to the bottom of the top mold 10.

[0029] See also Figure 3 , 5 As shown, the outer side of the rotating shaft 15 is fixedly connected with an L-shaped connecting frame 19, the cleaning nozzle 20 is fixedly connected to one side of the cleaning nozzle 20, the rotating shaft 15 is rotatably installed on the outer side of the parting mold, the outer side of the parting mold is fixedly connected with a No. 4 cylinder 16, the output end of the No. 4 cylinder 16 is fixedly connected with a rack 18, the outer side of the rack 18 is meshedly connected with a rotating gear 17, and the rotating gear 17 is fixedly connected to the rotating shaft 15.

[0030] It should be noted that the utility model drives the rack 18 to move through the No. 4 cylinder 16, and the rack 18 pushes the rotating gear 17 to drive the rotating shaft 15 to rotate, so as to adjust the three positions of the cleaning nozzle 20. When no cleaning is needed, the rotating shaft 15 rotates to a vertical state, so that the outer side of the rotating shaft 15 fits with the outer side of the parting mold. When the bottom mold 5 needs to be cleaned, the No. 4 cylinder 16 drives the rotating shaft 15 through the rotating gear 17, and the rotating shaft 15 drives the connecting frame 19 to move, so that the cleaning nozzle 20 tilts downward, and the cleaning nozzle 20 can clean the bottom mold 5 below with high-pressure gas. When the parting mold needs to be cleaned, because the connecting frame 19 is an L-shaped structure, the rotating shaft 15 drives the connecting frame 19 vertically downward, so that the cleaning nozzle 20 is directed to clean, so that the cleaning nozzle 20 is directed to the inner wall of the opposite parting mold, so that the cleaning nozzle 20 on both sides can clean the inner wall of the opposite parting mold.

[0031] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0032] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0033] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A toilet integrated grouting device, characterized in that: include: A base (1) with a guide rail (14) on the top; A bottom mold (5), wherein at least one bottom mold (5) is provided and is slidably placed on the top of the base (1), and a synchronous belt linear module (13) for switching the position of the bottom mold (5) is provided at the bottom of the base (1); The top mold (10) is movably arranged above the bottom mold (5), and the top mold (10) includes two sliding split molds. A cleaning portion is arranged on the side of the split mold. The cleaning portion includes a cleaning nozzle (20) for cleaning the bottom mold (5) and an adjustment component for adjusting the angle of the cleaning nozzle (20). The adjustment component includes a rotating shaft (15) for driving the cleaning nozzle (20) to rotate. A No. 4 cylinder (16) for driving the rotating shaft (15) to rotate is arranged on the outer side of the split mold.

2. A toilet integrated grouting device according to claim 1, characterized in that: A No. 2 cylinder (6) is installed inside the bottom mold (5), a top of the No. 2 cylinder (6) is fixedly connected with an ejector pin (7), and a through hole for use with the ejector pin (7) is provided on the top of the bottom mold (5).

3. A toilet integrated grouting device according to claim 1, characterized in that: The movable slide of the synchronous belt linear module (13) is fixedly connected to one of the bottom molds (5).

4. A toilet integrated molding grouting device according to claim 1, characterized in that: The top of the base (1) is fixedly connected to a support frame (2), a lifting groove (8) is provided on the side of the support frame (2), a lifting plate (3) is slidably connected to the middle of the lifting groove (8), a No. 1 cylinder (4) is fixedly connected to the outer side of the support frame (2), and the output end of the No. 1 cylinder (4) is fixedly connected to the lifting plate (3).

5. A toilet integrated grouting device according to claim 4, characterized in that: The inner side of the support frame (2) is slidably connected to a transverse plate (9), the top of the transverse plate (9) is symmetrically fixedly connected to a No. 3 cylinder (11), the output ends of the two No. 3 cylinders (11) are both fixedly connected to a sliding plate (12), the two sliding plates (12) are slidably connected to the transverse plate (9), and the two sliding plates (12) are respectively fixedly connected to the corresponding split molds.

6. The toilet integrated grouting device according to claim 1, characterized in that: An L-shaped connecting frame (19) is fixedly connected to the outer side of the rotating shaft (15), and the cleaning nozzle (20) is fixedly connected to one side of the cleaning nozzle (20).

7. A toilet integrated grouting device according to claim 6, characterized in that: The rotating shaft (15) is rotatably mounted on the outer side of the split mold, a No. 4 air cylinder (16) is fixedly connected to the outer side of the split mold, a rack (18) is fixedly connected to the output end of the No. 4 air cylinder (16), a rotating gear (17) is meshedly connected to the outer side of the rack (18), and the rotating gear (17) is fixedly connected to the rotating shaft (15).

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