Baffle unit forming die of assembly type curved ecological retaining wall
By designing the baffle unit forming mold for prefabricated curved ecological retaining wall, the combination structure of lower formwork, convex panel, concave panel and movable side panel is adopted, combined with the mold release structure and drive components, the mold release operation is achieved without knocking and curling, and the mold release difficulty caused by the adhesion between concrete and mold is solved, reducing production costs and improving the practicality of the mold.
Patent Information
- Application Number
- CN202421630839.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-11
AI Technical Summary
During the baffle unit forming process of prefabricated curved ecological retaining walls, concrete is prone to stick to the inner wall of the mold, resulting in difficulty in demolding, increasing production costs and affecting the service life of the mold.
A baffle unit forming mold for prefabricated curved ecological retaining wall is designed, adopting a combined structure of lower formwork, convex face plate, concave face plate and movable side plate, and a mold release structure and driving components are provided on each component. The prefabricated parts are driven by the driving component to push the template release plate to achieve a mold release operation without knocking and tilting.
It effectively solves the problem of demolding difficulties caused by adhesion between concrete and mold, reduces production costs, improves the practicality of molding molds, and reduces the risk of mold damage.
Smart Images

Figure CN222874878U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molds, in particular to a baffle unit forming mold for an assembled curved ecological retaining wall. Background Art
[0002] In recent years, more and more new structures have been used in my country's construction industry. In order to pursue efficiency and convenience and respond to the country's call for development and innovation, prefabricated structures have been used in many engineering structures. In project engineering, ecology and environmental protection are increasingly valued, and their importance is self-evident. Many building structures are developing in the direction of ecological greenness, and highway retaining wall projects have also adopted more prefabricated structures.
[0003] Prefabricated structures generally need to be prefabricated using molds. Concrete is poured into the assembled molds. After the concrete solidifies, demolding is performed to obtain prefabricated parts. However, during the molding process in the mold, the concrete is easily adhered to the inner wall of the mold, which makes demolding difficult. The mold or prefabricated part needs to be knocked or lifted to separate them. During the separation process, the prefabricated part or the mold is easily damaged, which affects the use and re-production of the prefabricated parts and increases the production cost of the prefabricated parts. Therefore, a baffle unit molding mold for an assembled curved ecological retaining wall is proposed. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art, the utility model provides a baffle unit forming mold for an assembled curved ecological retaining wall, which is convenient for separating the prefabricated parts from the mold and protecting the integrity of the prefabricated parts, thereby reducing costs and improving the practicality of the forming mold.
[0005] To solve the above technical problems, the utility model provides the following technical solutions: a forming mold for a baffle unit of an assembled curved ecological retaining wall, comprising a lower template, a convex panel, a concave panel, a first side panel, and a second side panel are arranged on the top of the lower template, the convex panel and the concave panel are parallel to each other, the first side panel and the second side panel are movably connected to the convex panel and the concave panel on both sides, the lower template, the convex panel, the concave panel, the first side panel, and the second side panel enclose a cavity, a first stripping plate is movably connected to the side of the convex panel surface close to the concave panel, a first driving component is fixedly installed on the side of the convex panel surface away from the concave panel, the first driving component is transmission-connected to the first stripping plate, a second stripping plate is movably connected to the side of the concave panel surface close to the convex panel, a second driving component is fixedly installed on the side of the concave panel surface away from the convex panel, and the second driving component is transmission-connected to the second stripping plate.
[0006] Preferably, a plurality of first push rods are fixedly installed on the surface of the first stripping plate close to the convex panel, the first push rods are inserted into the convex panel, the first push rods are slidably connected to the convex panel, a first linkage plate is fixedly installed on the end of the first push rod located on the outer side of the convex panel, the first driving assembly includes a first nut seat fixedly installed on the surface of the convex panel, a first threaded rod is inserted in the first nut seat, the first threaded rod is fixedly connected to the first linkage plate via a bearing, and a first hand wheel is coaxially fixedly installed on the end of the first threaded rod.
[0007] Preferably, a plurality of second push rods are fixedly installed on the surface of the second stripping plate close to the concave panel, the second push rods are inserted into the concave panel, the second push rods are slidably connected to the concave panel, a second linkage plate is fixedly installed on the end of the second push rod located on the outer side of the concave panel, the second driving assembly includes a second nut seat fixedly installed on the surface of the concave panel, a second threaded rod is inserted in the second nut seat, the second threaded rod is fixedly connected to the second linkage plate via a bearing, and a second hand wheel is coaxially fixedly installed on the end of the second threaded rod.
[0008] Preferably, a first positioning hole is formed through the connection between the lower template and the concave panel, a bottom plate is provided at the bottom of the concave panel, a second positioning hole is formed through the bottom plate, and the second positioning hole corresponds to the first positioning hole.
[0009] Preferably, the convex panel is provided with a first connecting plate on both sides, the first connecting plate is penetrated with a first connecting hole, the concave panel is provided with a second connecting plate on both sides, the second connecting plate is penetrated with a second connecting hole, the first side panel is penetrated with a third connecting hole on both sides, and the second side panel is penetrated with a fourth connecting hole on both sides, the first connecting hole respectively corresponds to the third connecting hole and the fourth connecting hole of the first side panel and the second side panel on one side close to the convex panel, and the second connecting hole respectively corresponds to the third connecting hole and the fourth connecting hole of the first side panel and the second side panel on one side close to the concave panel.
[0010] Preferably, a first locking template is provided on the top of the convex panel, a first locking template is penetrated by a first locking hole, a top plate is provided on the top of the concave panel, a second locking template is fixedly installed on the top of the top plate away from the convex panel, a second locking hole is penetrated by the second locking template, and the second locking hole corresponds to the position of the first locking hole.
[0011] Preferably, a plurality of first steel bar holes are opened through the middle portion of the first side plate, and a plurality of second steel bar holes are opened through the middle portion of the second side plate.
[0012] Preferably, a first vertical plate is fixedly mounted on the top of a surface of one side of the first side plate away from the second side plate, and a second vertical plate is fixedly mounted on the top of a surface of one side of the second side plate away from the first side plate.
[0013] The working principle of the baffle unit forming mold of the assembled curved ecological retaining wall of the utility model is as follows: the lower template, the convex panel, the concave panel, the first side panel, and the second side panel are mutually surrounded to form a cavity, and concrete is poured in the cavity to form a prefabricated part, and different demoulding structures are arranged on each component structure of the forming mold to facilitate demoulding. The first side panel and the second side panel are smaller components, and the adhesion area with the prefabricated part is small, and the first vertical panel and the second vertical panel can be directly knocked and demoulded. The first vertical panel and the second vertical panel are not easy to be damaged. Once damaged, they can be cut and welded and put into use again. If the first side panel and the second side panel are damaged and bent as a whole, the replacement cost is also low. For larger convex panels and concave panels, the first demoulding plate and the first drive assembly, the second demoulding plate and the second drive assembly are installed thereon for demoulding, and there is no need for violent demoulding. , rotate the first hand wheel and the second hand wheel, drive the first threaded rod and the second threaded rod to rotate, and displace after cooperating with the first nut seat and the second nut seat, push the first linkage plate and the second linkage plate to move, and the first push rod and the second push rod push the first stripping plate and the second stripping plate to move, thereby pushing the prefabricated part to move. After a certain distance between the prefabricated part and the convex panel and the concave panel is present, drive the first stripping plate and the second stripping plate to reset, so that the first stripping plate and the second stripping plate are separated from the prefabricated part to complete the demoulding. During the demoulding process, the convex panel and the concave panel have no deformation risk at all. When the first stripping plate and the second stripping plate are separated from the prefabricated part, even if they are deformed, they can be restored on the forming surfaces of the convex panel and the concave panel. If the first stripping plate and the second stripping plate are deformed too much and cannot be restored, the cost of replacing the first stripping plate and the second stripping plate separately is also low.
[0014] Compared with the prior art, the utility model can achieve the following beneficial effects:
[0015] 1. By setting the stripping plate and driving assembly on the convex panel and the concave panel, the driving assembly drives the stripping plate to push the prefabricated part during demoulding, and then drives the stripping plate to reset, so as to complete the demoulding operation of the prefabricated part. There is no need to use knocking or warping methods for demoulding, which can protect the forming mold and the prefabricated part and is conducive to improving the practicality of the forming mold.
[0016] 2. By setting a vertical plate on the side panel, the vertical plate is an additional part of the side panel and has no effect on the molding of the prefabricated parts. By knocking on the vertical plate, it is convenient to demould the side panel. If the vertical plate is damaged, it can be cut and maintained separately, with low maintenance cost, further improving the practicality of the molding mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the baffle unit forming mold of the assembled curved ecological retaining wall in the embodiment;
[0018] Figure 2 It is a schematic diagram of the overall structure of the baffle unit forming mold of the assembled curved ecological retaining wall in the embodiment from another angle;
[0019] Figure 3 It is an exploded view of the overall structure of the baffle unit forming mold of the assembled curved ecological retaining wall in the embodiment;
[0020] Figure 4 It is a schematic diagram of the surface structure of the convex panel of the baffle unit forming mold of the assembled curved ecological retaining wall in the embodiment;
[0021] Figure 5 It is a schematic diagram of the concave panel surface structure of the baffle unit forming mold of the assembled curved ecological retaining wall in the embodiment;
[0022] Among them: 1, lower template; 11, first positioning hole; 2, convex panel; 21, first connecting plate; 211, first connecting hole; 22, first locking template; 221, first locking hole; 3, concave panel; 31, second connecting plate; 311, second connecting hole; 32, bottom plate; 321, second positioning hole; 33, top plate; 34, second locking template; 341, second locking hole; 4, first side plate; 41, third connecting hole; 42, first steel bar hole; 43, first A vertical plate; 5, a second side plate; 51, a fourth connecting hole; 52, a second steel bar hole; 53, a second vertical plate; 6, a first stripping plate; 61, a first push rod; 62, a first linkage plate; 7, a first driving assembly; 71, a first nut seat; 72, a first threaded rod; 73, a first hand wheel; 8, a second stripping plate; 81, a second push rod; 82, a second linkage plate; 9, a second driving assembly; 91, a second nut seat; 92, a second threaded rod; 93, a second hand wheel. DETAILED DESCRIPTION
[0023] The following is attached to the instruction manual Figure 1-5 , the technical solution of the utility model is explained through specific embodiments.
[0024] Embodiment:
[0025] like Figure 1 and Figure 2As shown, the baffle unit forming mold of the assembled curved ecological retaining wall provided by the utility model includes a lower template 1, and a convex panel 2, a concave panel 3, a first side panel 4, and a second side panel 5 are arranged on the top of the lower template 1. The convex panel 2 and the concave panel 3 are parallel to each other, and the first side panel 4 and the second side panel 5 are respectively movably connected to the convex panel 2 and the concave panel 3 on both sides. The lower template 1, the convex panel 2, the concave panel 3, the first side panel 4, and the second side panel 5 enclose a cavity, and a first stripping plate 6 is movably connected to the side of the convex panel 2 close to the concave panel 3, and a first driving component 7 is fixedly installed on the side of the convex panel 2 away from the concave panel 3. The first driving component 7 is transmission-connected to the first stripping plate 6, and a second stripping plate 8 is movably connected to the side of the concave panel 3 close to the convex panel 2. A second driving component 9 is fixedly installed on the side of the concave panel 3 away from the convex panel 2, and the second driving component 9 is transmission-connected to the second stripping plate 8.
[0026] like Figure 3 As shown, a first positioning hole 11 is provided at the connection between the lower template 1 and the concave panel 3 and runs through the thickness direction thereof;
[0027] The convex panel 2 is provided with first connecting plates 21 on both sides thereof, a first locking plate 22 is provided on the top of the convex panel 2, a first connecting hole 211 is provided through the thickness direction of the first connecting plate 21, and a first locking plate 22 is provided through the thickness direction of the first locking plate 22;
[0028] The concave panel 3 is provided with a second connecting plate 31 on both sides, the concave panel 3 is provided with a second connecting plate 31 at the bottom, the concave panel 3 is provided with a top plate 33 at the top, a second locking plate 34 is fixedly installed on the top of the top plate 33 away from the convex panel 2, the second connecting plate 31 is provided with a second connecting hole 311 through the thickness direction thereof, the bottom plate 32 is provided with a second positioning hole 321 through the thickness direction thereof, and the second locking plate 34 is provided with a second locking hole 341 through the thickness direction thereof;
[0029] The first side plate 4 has third connection holes 41 formed through the thickness of the front and rear sides thereof, a first steel bar hole 42 formed through the thickness of the middle portion of the first side plate 4, and a first vertical plate 43 fixedly mounted on the top of the surface of the first side plate 4 away from the second side plate 5;
[0030] The second side plate 5 has fourth connection holes 51 formed through the thickness of the front and rear sides thereof, a second steel bar hole 52 formed through the thickness of the middle portion of the second side plate 5, and a second vertical plate 53 fixedly mounted on the top of the surface of the second side plate 5 away from the first side plate 4;
[0031] The second positioning hole 321 corresponds to the first positioning hole 11, the first connecting hole 211 corresponds to the third connecting hole 41 and the fourth connecting hole 51 on the first side panel 4 and the second side panel 5 close to the convex panel 2, the second connecting hole 311 corresponds to the third connecting hole 41 and the fourth connecting hole 51 on the first side panel 4 and the second side panel 5 close to the concave panel 3, and the second locking hole 341 corresponds to the first locking hole 221.
[0032] like Figure 4 As shown, a plurality of first push rods 61 are fixedly installed on the surface of the first stripping plate 6 close to the convex panel 2. The first push rods 61 are inserted into the convex panel 2, and the first push rods 61 are slidably connected to the convex panel 2. A first linkage plate 62 is fixedly installed on the end of the first push rod 61 located on the outer side of the convex panel 2. The first driving assembly 7 includes a first nut seat 71 fixedly installed on the surface of the convex panel 2. A first threaded rod 72 is inserted in the first nut seat 71. The first threaded rod 72 is fixedly connected to the first linkage plate 62 through a bearing, and a first hand wheel 73 is coaxially fixedly installed on the end of the first threaded rod 72.
[0033] like Figure 5 As shown, a plurality of second push rods 81 are fixedly installed on the surface of the second stripping plate 8 close to the concave panel 3. The second push rods 81 are inserted into the concave panel 3. The second push rods 81 are slidably connected to the concave panel 3. A second linkage plate 82 is fixedly installed on the end of the second push rod 81 located on the outer side of the concave panel 3. The second driving assembly 9 includes a second nut seat 91 fixedly installed on the surface of the concave panel 3. A second threaded rod 92 is inserted in the second nut seat 91. The second threaded rod 92 is fixedly connected to the second linkage plate 82 through a bearing. A second hand wheel 93 is coaxially fixedly installed on the end of the second threaded rod 92.
[0034] Assembly steps: First, place the lower template 1 on a plane, place the concave panel 3 on the top of the lower template 1, use bolts to pass through the second positioning hole 321 and the first positioning hole 11 to fix the concave panel 3 and the lower template 1, place the first side panel 4 and the second side panel 5 on both sides of the concave panel 3, use bolts to pass through the second connecting hole 311, the third connecting hole 41, the second connecting hole 311, and the fourth connecting hole 51 to fix the concave panel 3, the first side panel 4, and the second side panel 5, place the convex panel 2 on the top of the lower template 1, connect the convex panel 2 with the first side panel 4 and the second side panel 5, use bolts to pass through the first connecting hole 211, the third connecting hole 41 and the first connecting hole 211, the fourth connecting hole 51 to fix the convex panel 2, the first side panel 4, and the second side panel 5, and then rotate the first hand wheel 73 and the second hand wheel 93 to drive the first stripping plate 6 and the second stripping plate 8 to fit with the convex panel 2 and the concave panel 3 to complete the assembly of the forming mold.
[0035] During production, first, a mold release agent is applied on the inner surface of the forming mold, and the tied steel bar skeleton is placed into the forming mold. The steel bar heads of the steel bar skeleton can pass through the first steel bar hole 42 and the second steel bar hole 52. The steel bar skeleton is supported and suspended in the air, and concrete is injected into the forming mold. After the injection is completed, a long bolt is used to pass through the first locking hole 221 and the second locking hole 341 and lock it, and the concrete in the forming mold is vibrated to make the concrete in close contact. After the concrete solidifies, it is demoulded to complete the production of the prefabricated parts.
[0036] When demoulding, first loosen the long bolts on the first locking hole 221 and the second locking hole 341, remove them, then remove all the bolts on the first side plate 4 and the second side plate 5, remove the structure on the molding die to complete demoulding, if the prefabricated part is adhered to the molding die, use a hammer to hit the first vertical plate 43 and the second vertical plate 53, peel off the first side plate 4 and the second side plate 5, and then turn the second hand wheel 93, the second threaded rod 92 pushes the second demoulding plate 8 and The concave panel 3 is separated, pushing the preform and the convex panel 2 to move as a whole on the lower template 1, the preform is separated from the lower template 1, and then the preform is pressed, and the second hand wheel 93 is rotated in the opposite direction to reset the second stripping plate 8 and separate it from the preform, and then the convex panel 2 is pressed and fixed, and the first hand wheel 73 is rotated, and the first threaded rod 72 pushes the first stripping plate 6 to separate from the convex panel 2, and the preform is pressed and fixed, and the first hand wheel 73 is rotated in the opposite direction to reset the first stripping plate 6 and separate it from the preform, and the demoulding is completed.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A baffle unit forming mold for an assembled curved ecological retaining wall, comprising a lower mold plate (1), characterized in that: The top of the lower template (1) is provided with a convex panel (2), a concave panel (3), a first side panel (4), and a second side panel (5); the convex panel (2) and the concave panel (3) are parallel to each other; the first side panel (4) and the second side panel (5) are movably connected to the two sides of the convex panel (2) and the concave panel (3), respectively; the lower template (1), the convex panel (2), the concave panel (3), the first side panel (4), and the second side panel (5) enclose a cavity; a first stripping plate (6) is movably connected to the side of the convex panel (2) close to the concave panel (3); a first driving component (7) is fixedly installed on the side of the convex panel (2) away from the concave panel (3); the first driving component (7) is transmission-connected to the first stripping plate (6); a second stripping plate (8) is movably connected to the side of the concave panel (3) close to the convex panel (2); a second driving component (9) is fixedly installed on the side of the concave panel (3) away from the convex panel (2); the second driving component (9) is transmission-connected to the second stripping plate (8).
2. The baffle unit forming mold of the assembled curved ecological retaining wall according to claim 1 is characterized by: A plurality of first push rods (61) are fixedly mounted on a surface of the first stripping plate (6) close to the convex panel (2); the first push rods (61) are inserted into the convex panel (2); the first push rods (61) are slidably connected to the convex panel (2); a first linkage plate (62) is fixedly mounted on the end of the first push rod (61) located on the outer side of the convex panel (2); the first driving assembly (7) comprises a first nut seat (71) fixedly mounted on the surface of the convex panel (2); a first threaded rod (72) is inserted into the first nut seat (71); the first threaded rod (72) is fixedly connected to the first linkage plate (62) via a bearing; a first hand wheel (73) is coaxially fixedly mounted on the end of the first threaded rod (72).
3. The baffle unit forming mold for the assembled curved ecological retaining wall according to claim 1, characterized in that: A plurality of second push rods (81) are fixedly mounted on the surface of the second stripping plate (8) on one side close to the concave panel (3); the second push rods (81) are inserted into the concave panel (3); the second push rods (81) are slidably connected to the concave panel (3); a second linkage plate (82) is fixedly mounted on the end of the second push rod (81) located on the outer side of the concave panel (3); the second driving assembly (9) comprises a second nut seat (91) fixedly mounted on the surface of the concave panel (3); a second threaded rod (92) is inserted into the second nut seat (91); the second threaded rod (92) is fixedly connected to the second linkage plate (82) via a bearing; and a second hand wheel (93) is coaxially fixedly mounted on the end of the second threaded rod (92).
4. The baffle unit forming mold for the assembled curved ecological retaining wall according to claim 1, characterized in that: A first positioning hole (11) is provided through the connection between the lower template (1) and the concave panel (3); a bottom plate (32) is provided at the bottom of the concave panel (3); a second positioning hole (321) is provided through the bottom plate (32); the second positioning hole (321) corresponds to the position of the first positioning hole (11).
5. The baffle unit forming mold for the assembled curved ecological retaining wall according to claim 1, characterized in that: The convex panel (2) is provided with a first connecting plate (21) on both the left and right sides, and a first connecting hole (211) is formed through the first connecting plate (21); the concave panel (3) is provided with a second connecting plate (31) on both the left and right sides, and a second connecting hole (311) is formed through the second connecting plate (31); the first side panel (4) is provided with a third connecting hole (41) on both the front and rear sides, and the second side panel (5) is provided with a fourth connecting hole (51) on both the front and rear sides, the first connecting hole (211) corresponds to the third connecting hole (41) and the fourth connecting hole (51) on the first side panel (4) and the second side panel (5) respectively, and the second connecting hole (311) corresponds to the third connecting hole (41) and the fourth connecting hole (51) on the first side panel (4) and the second side panel (5) respectively.
6. The baffle unit forming mold for the assembled curved ecological retaining wall according to claim 1, characterized in that: A first locking plate (22) is provided on the top of the convex panel (2), and a first locking plate (22) is provided through the first locking plate (22). A top plate (33) is provided on the top of the concave panel (3). A second locking plate (34) is fixedly mounted on the top of the top plate (33) away from the convex panel (2). A second locking plate (34) is provided through the second locking plate (34), and the second locking hole (341) corresponds in position to the first locking hole (221).
7. The baffle unit forming mold for the assembled curved ecological retaining wall according to claim 1, characterized in that: A plurality of first steel bar holes (42) are provided through the middle of the first side plate (4), and a plurality of second steel bar holes (52) are provided through the middle of the second side plate (5).
8. The baffle unit forming mold for the assembled curved ecological retaining wall according to claim 1, characterized in that: A first vertical plate (43) is fixedly mounted on the top of a surface of the first side plate (4) away from the second side plate (5), and a second vertical plate (53) is fixedly mounted on the top of a surface of the second side plate (5) away from the first side plate (4).