Plastic particle melting production equipment
By designing a water removal mechanism in the plastic particle melting production equipment, and using a water-absorbing sponge to remove moisture from the surface of the strip, the problem of moisture residue in the strip caused by rust of the pelletizer blade is solved, extending the service life of the pelletizer and reducing waste of water resources.
Patent Information
- Application Number
- CN202421886917.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-06
AI Technical Summary
During the production process of plastic pellets, moisture residue on the surface of the material strip will cause rust on the cutting blade inside the pelletizer, reducing service life.
A plastic particle melt production equipment is designed, including a water removal mechanism, which consists of a mechanism shell, a water barrier strip, a positioning plate, a movable plate, a water absorbing sponge, a spring and a pressing mechanism. By pressing the movable plate downwards, the water-absorbing sponge absorbs moisture from the surface of the strip to prevent moisture from entering the pelletizer.
Effectively remove moisture from the surface of the strip, prevent moisture from entering the pelletizer, extend the service life of the pelletizer, reduce the number of times of replacing the water-absorbing sponge, and reduce the waste of water resources.
Smart Images

Figure CN222875108U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of plastic particle processing, in particular to a plastic particle melting production device. Background Art
[0002] Plastic particles are important raw materials in the plastics industry. Plastic particles usually have the characteristics of strong plasticity, light weight, corrosion resistance, and good insulation. These characteristics make them easy to process and shape during the manufacturing process and can meet the performance requirements of different products. They are widely used in the manufacture of various plastic products, such as plastic bags, plastic bottles, toys, wires and cables, auto parts, home appliance housings, etc. They not only play an important role in daily life, but also have a wide range of applications in industry, agriculture, medical care and other fields.
[0003] When plastic pellets are produced, the material strips are extruded through a plastic extruder. After being cooled in a cooling water tank, the material strips will be conveyed by conveyor rollers to a pelletizer and cut into plastic pellets. After the material strips pass through the cooling water tank, a small amount of moisture will remain on the surface of the material strips. The moisture remaining on the surface of the material strips will follow the material strips into the pelletizer. Excessive moisture inside the pelletizer can easily cause the cutting blades inside the pelletizer to rust, reducing their service life. Utility Model Content
[0004] The main purpose of the utility model is to provide a plastic particle melting production equipment, which can effectively solve the problems mentioned in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A plastic granule melting production equipment comprises an extruder, a cooling water trough is provided on one side of the extruder, a pelletizer is provided on one side of the cooling water trough, a water removal mechanism is provided between the pelletizer and the cooling water trough, the water removal mechanism comprises a mechanism shell arranged on one side of the cooling water trough, a water retaining strip is provided at the bottom of the mechanism shell, a positioning plate is fixedly installed in the mechanism shell, a spring is fixedly installed on the upper end of the mechanism shell, a movable plate is connected to the spring, water-absorbing sponges are fixedly installed on the movable plate and the positioning plate, a conveying roller is provided at the front end edge of the mechanism shell, a pressing mechanism is provided on the mechanism shell, the pressing mechanism comprises a first positioning frame and a second positioning frame fixed on the mechanism shell, a driving shaft is movably installed on the first positioning frame, a cam is fixedly installed on the driving shaft, and the cam enters the mechanism shell during slow rotation.
[0007] Furthermore, the conveying roller is connected to a driving motor, and a driving gear is provided at an edge of one end of the conveying roller, and the driving gear can drive the conveying roller to rotate synchronously.
[0008] Furthermore, a connection port is provided at the front end of the cooling water tank, and the mechanism housing is connected to the cooling water tank through the connection port, and the cooling water tank can solidify the material strips.
[0009] Furthermore, one end of the spring is fixed to the upper end of the mechanism housing, and the other end of the spring is fixed to the movable plate. The movable plate is installed in the mechanism housing through the spring, and the movable plate is aligned with the positioning plate up and down, and the spring drives the movable plate to move downward.
[0010] Furthermore, the pressing mechanism also includes a reducer connected to the end of the conveying roller, the reducer is connected to an output shaft, the output shaft and the end of the drive shaft are both provided with helical gears, and the two sets of helical gears are meshed together, and the output shaft can drive the drive shaft to rotate.
[0011] Furthermore, a frame is provided on the side wall of the mechanism housing, and the reducer is fixed on the side wall of the mechanism housing through the frame.
[0012] Furthermore, the output shaft is movably mounted above the mechanism housing via a second positioning frame, the drive shaft is movably mounted above the mechanism housing via a first positioning frame, the cam is movably mounted above the mechanism housing via the drive shaft, the cam extends into the mechanism housing via a pressing notch, and the cam can press the movable plate.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. When the material strip passes through the water removal mechanism, the spring will press down the movable plate, which will drive the absorbent sponge on the movable plate to move downward, so that the two groups of absorbent sponges can be attached together. When the solidified material strip passes through the two groups of absorbent sponges, the moisture on the surface of the material strip can be removed to prevent the moisture from entering the pelletizer with the material strip, thereby extending the service life of the pelletizer.
[0015] 2. The conveying roller will drive the input shaft of the reducer to rotate. After being decelerated by the reducer, the output shaft will rotate slowly. The slowly rotating output shaft will drive the drive shaft to rotate slowly. After the drive shaft rotates slowly, it will drive the cam to rotate slowly. The cam will enter the mechanism housing during the slow rotation process. The cam entering the mechanism housing will press the movable plate down close to the positioning plate, thereby squeezing out the moisture in the absorbent sponge. The cams enter the mechanism housing in turn and press the positioning plates in turn, which can reduce the resistance to the material strips. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a partial structural schematic diagram of the utility model;
[0018] Figure 3It is a schematic diagram of the water removal mechanism of the utility model;
[0019] Figure 4 It is a schematic diagram of the pressing mechanism of the utility model.
[0020] In the figure: 1. extruder; 2. cooling water tank; 3. pelletizer; 4. conveying roller; 401. driving motor; 402. driving gear; 5. water removal mechanism; 501. mechanism housing; 502. water retaining bar; 503. positioning plate; 504. movable plate; 505. water-absorbing sponge; 506. spring; 507. pressing notch; 6. pressing mechanism; 601. reducer; 602. output shaft; 603. bevel gear; 604. driving shaft; 605. first positioning frame; 606. cam; 607. second positioning frame. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] like Figure 1 Figure 2 As shown, a plastic granule melting production equipment includes an extruder 1, a cooling water tank 2 is provided on one side of the extruder 1, a pelletizer 3 is provided on one side of the cooling water tank 2, a water removal mechanism 5 is provided between the pelletizer 3 and the cooling water tank 2, and the water removal mechanism 5 includes a mechanism housing 501 arranged on one side of the cooling water tank 2, a water retaining strip 502 is provided at the bottom of the mechanism housing 501, a positioning plate 503 is fixedly installed in the mechanism housing 501, a spring 506 is fixedly installed on the upper end of the mechanism housing 501, and a movable plate 504 is connected to the spring 506. A water-absorbing sponge 505 is fixedly installed on the moving plate 504 and the positioning plate 503. A conveying roller 4 is provided at the front end edge of the mechanism shell 501. A pressing mechanism 6 is provided on the mechanism shell 501. The water removal mechanism 5 can remove moisture on the surface of the material strip to prevent moisture from entering the pelletizer 3 along with the material strip, thereby extending the service life of the pelletizer 3. The pressing mechanism 6 can squeeze out the moisture in the water-absorbing sponge 505, reducing the number of times the water-absorbing sponge 505 is replaced, and the squeezed water will flow back into the cooling water tank 2, thereby reducing the waste of water resources.
[0023] like Figure 3 As shown, a water removal mechanism 5 is provided between the pelletizer 3 and the cooling water tank 2, and the water removal mechanism 5 includes a mechanism shell 501 arranged on one side of the cooling water tank 2, a water retaining bar 502 is provided at the bottom of the mechanism shell 501, a positioning plate 503 is fixedly installed in the mechanism shell 501, a spring 506 is fixedly installed on the upper end of the mechanism shell 501, a movable plate 504 is connected to the spring 506, and a water-absorbing sponge 505 is fixedly installed on both the movable plate 504 and the positioning plate 503, and a pressing notch 507 is opened on the upper surface of the mechanism shell 501.
[0024] Specifically, when the material strip passes through the water removal mechanism 5, the spring 506 will press down the movable plate 504. When pressing down the movable plate 504, it will drive the water-absorbing sponge 505 on the movable plate 504 to move downward, so that the two groups of water-absorbing sponges 505 are attached together. When the solidified material strip passes through the two groups of water-absorbing sponges 505, the moisture on the surface of the material strip can be removed, preventing the moisture from following the material strip into the pelletizer 3, thereby extending the service life of the pelletizer 3.
[0025] like Figure 4 As shown, a conveying roller 4 is provided at the front end edge of the mechanism housing 501, and a pressing mechanism 6 is provided on the mechanism housing 501. The pressing mechanism 6 includes a first positioning frame 605 and a second positioning frame 607 fixed on the mechanism housing 501. A driving shaft 604 is movably mounted on the first positioning frame 605, and a cam 606 is fixedly mounted on the driving shaft 604. The pressing mechanism 6 also includes a reducer 601 connected to the end of the conveying roller 4, and an output shaft 602 is connected to the reducer 601. The ends of the output shaft 602 and the driving shaft 604 are both provided with helical gears 603, and the two sets of helical gears 603 are meshed together.
[0026] Specifically, the conveying roller 4 will drive the input shaft of the reducer 601 to rotate, and the output shaft 602 will rotate slowly after being decelerated by the reducer 601. The slowly rotating output shaft 602 will drive the drive shaft 604 to rotate slowly. After the drive shaft 604 rotates slowly, it will drive the cam 606 to rotate slowly. During the slow rotation of the cam 606, it will enter the mechanism housing 501. The cam 606 entering the mechanism housing 501 will press the movable plate 504 down to the positioning plate 503, thereby squeezing out the moisture in the absorbent sponge 505, reducing the number of times the absorbent sponge 505 is replaced, and the cam 606 enters the mechanism housing 501 in turn, and presses the positioning plate 503 in turn, which can reduce the resistance to the material strip.
[0027] It should be noted that the utility model is a plastic granule melting production equipment. In actual use, the extruder 1 is first used to extrude the material strips. After the extruder 1 extrude the material strips, the material strips can be placed between the conveying rollers 4. After the material strips are placed between the conveying rollers 4, the drive motor 401 can be started. After the drive motor 401 is started, it will drive the conveying rollers 4 to rotate, thereby pulling the material strips to move forward. When the material strips move forward, they will pass through the cooling water trough 2, the dewatering mechanism 5 and the pelletizer 3 in sequence. When the material strips pass through the cooling water trough 2, the moisture inside the material strips will exchange heat with the material strips to solidify the material strips. When the material strips pass through the dewatering mechanism 5, the spring 506 will press down the movable plate 504. When pressing down the movable plate 504, it will drive the water-absorbing sponge 505 on the movable plate 504 to move downward, so that the two groups of water-absorbing sponges 505 are attached together. When the solidified material strips pass through the two groups of absorbent sponges 505, the moisture on the surface of the material strips can be removed. After the moisture is removed, the material strips enter the pelletizer 3 and are cut into plastic particles. During the rotation of the conveying roller 4, it will drive the input shaft of the reducer 601 to rotate. After being decelerated by the reducer 601, the output shaft 602 will rotate slowly. The slowly rotating output shaft 602 will drive the drive shaft 604 to rotate slowly. After the drive shaft 604 rotates slowly, it will drive the cam 606 to rotate slowly. During the slow rotation of the cam 606, it will enter the mechanism housing 501. The cam 606 entering the mechanism housing 501 will press the movable plate 504 down to the positioning plate 503, thereby squeezing out the moisture in the absorbent sponge 505, and the squeezed moisture will flow back to the cooling water tank 2, thereby reducing the waste of water resources.
[0028] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A plastic granule melting production device, comprising an extruder (1), a cooling water tank (2) being provided on one side of the extruder (1), and a pelletizer (3) being provided on one side of the cooling water tank (2), characterized in that: A water removal mechanism (5) is provided between the pelletizer (3) and the cooling water tank (2), the water removal mechanism (5) comprising a mechanism housing (501) arranged on one side of the cooling water tank (2), a water retaining strip (502) being provided at the bottom of the mechanism housing (501), a positioning plate (503) being fixedly installed in the mechanism housing (501), a spring (506) being fixedly installed at the upper end of the mechanism housing (501), a movable plate (504) being connected to the spring (506), and a spring (506) being fixedly installed on both the movable plate (504) and the positioning plate (503). A water-absorbing sponge (505) is installed, a pressing notch (507) is opened on the upper surface of the mechanism housing (501), a conveying roller (4) is provided at the front edge of the mechanism housing (501), a pressing mechanism (6) is provided on the mechanism housing (501), and the pressing mechanism (6) comprises a first positioning frame (605) and a second positioning frame (607) fixed on the mechanism housing (501), a driving shaft (604) is movably mounted on the first positioning frame (605), and a cam (606) is fixedly mounted on the driving shaft (604).
2. A plastic granule melting production equipment according to claim 1, characterized in that: The conveying roller (4) is connected to a driving motor (401), and a driving gear (402) is provided at the edge of one end of the conveying roller (4).
3. A plastic granule melting production equipment according to claim 2, characterized in that: The cooling water tank (2) is provided with a connection port at the front end, and the mechanism housing (501) is connected to the cooling water tank (2) via the connection port.
4. A plastic granule melting production equipment according to claim 3, characterized in that: One end of the spring (506) is fixed to the upper end of the mechanism housing (501), and the other end of the spring (506) is fixed to the movable plate (504). The movable plate (504) is installed in the mechanism housing (501) via the spring (506), and the movable plate (504) is aligned with the positioning plate (503) in the upper and lower directions.
5. A plastic granule melting production equipment according to claim 4, characterized in that: The pressing mechanism (6) further comprises a reducer (601) connected to the end of the conveying roller (4), an output shaft (602) being connected to the reducer (601), and the ends of the output shaft (602) and the driving shaft (604) are both provided with helical gears (603), and the two sets of helical gears (603) are meshed together.
6. A plastic granule melting production equipment according to claim 5, characterized in that: A frame is provided on the side wall of the mechanism housing (501), and the reducer (601) is fixed on the side wall of the mechanism housing (501) via the frame.
7. A plastic granule melting production equipment according to claim 6, characterized in that: The output shaft (602) is movably mounted above the mechanism housing (501) via a second positioning frame (607), the drive shaft (604) is movably mounted above the mechanism housing (501) via a first positioning frame (605), the cam (606) is movably mounted above the mechanism housing (501) via the drive shaft (604), and the cam (606) extends into the mechanism housing (501) via a pressing notch (507).