SPC floor compounding device
By designing an SPC floor composite device with an automated material transport mechanism and an electric push rod system, the problems of low manual operation efficiency and safety hazards in the prior art are solved, and the automated processing of the board is realized, and the production efficiency and safety are improved.
Patent Information
- Application Number
- CN202421887316.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing SPC floor composite device requires manual operation during use, resulting in low production efficiency and operating safety risks, especially in high temperature environments that are prone to burns.
A SPC floor composite device is designed, using an automated material transport mechanism and an electric push rod system to drive the plate movement by rotating gears and rollers, and the electric push rod is used to complete the pressing and removal of the plate, reducing manual intervention.
The automatic conveying and pressing of the plate is realized, production efficiency is improved, safety risks of manual operation are reduced, and operation safety is enhanced.
Smart Images

Figure CN222875125U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bottle making machine production, in particular to an SPC floor composite device. Background Art
[0002] SPC floor is a new type of environmentally friendly floor material, which is widely used in the field of building decoration. The SPC floor composite device is a key equipment in the production process, which is used to press and form multiple layers of boards of different materials under high temperature and high pressure.
[0003] However, there are some problems with the current composite device when in use. Usually, workers are required to manually place the unlaminated sheets to the preset position, and after the lamination is completed, they are required to manually remove the laminated sheets from the device. This operation method not only consumes a lot of manpower and reduces production efficiency, but also because the lamination process is usually carried out in a high-temperature environment, workers are easily exposed to the high-temperature heated mold during operation, which poses a risk of burns and seriously threatens the safety of operators.
[0004] Therefore, there is an urgent need for an SPC floor composite device that can automatically complete the conveying and pressing of panels to improve production efficiency and operational safety. Utility Model Content
[0005] The utility model discloses an SPC floor composite device, aiming to solve the technical problems in the background technology.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] An SPC floor composite device comprises a shell, wherein a lower pressing plate is arranged inside the shell, at least four through slots are evenly spaced in the lower pressing plate, and a material transport mechanism is arranged inside each of the through slots;
[0008] The material transport mechanism includes a fixed frame, a roller, a fixed gear and a rotating gear. The fixed frame is configured as a U-shaped structure. The roller is equidistantly rotatably connected inside the fixed frame. The fixed gear is fixedly connected to one side of the roller. The rotating gear is rotatably connected inside the fixed frame and is located below the fixed gear. The fixed gear is meshed with the rotating gear.
[0009] The fixed gear is driven by the rotation of the rotating gear, and the fixed gear drives the roller to rotate. The rotation of the roller can drive the plate passing above the roller to move.
[0010] In a preferred solution, the material transport mechanism further includes a driving source, which is connected to the outer side of the corresponding fixing frame and an output end of which is connected to the rotating gear.
[0011] The driving source can provide rotational power for the rotating gear.
[0012] In a preferred embodiment, the material transport mechanism also includes a connecting frame and a second electric push rod, the connecting frame is fixedly connected between the bottoms of the two corresponding fixed frames, legs are fixedly connected at the four corners of the bottom of the shell, a fixed plate is fixedly connected between the legs, the second electric push rod is equidistantly installed on the top of the fixed plate, and the output ends of the second electric push rods are connected to the bottoms of the corresponding connecting frames.
[0013] The second electric push rod can drive the connecting frame to rise or fall. When the plate is placed on the lower pressing plate, the second electric push rod drives the connecting frame to rise, and then drives the plate to move through the rotation of the roller. After that, the second electric push rod controls the connecting frame to fall.
[0014] In a preferred embodiment, a first electric push rod is symmetrically fixedly connected to the top of the shell, the output ends of the first electric push rod extend to the interior of the shell and are fixedly connected to an upper pressing plate, a positioning plate is provided on the top of the lower pressing plate, and a positioning groove is provided on the upper pressing plate for use with the positioning plate.
[0015] The upper pressing plate is driven down by the first electric push rod to complete the pressing work of the plate, and the positioning plate can limit the plate to prevent the plate from moving too much.
[0016] In a preferred solution, a heating ring is fixedly connected to the side of the lower pressing plate and the side of the upper pressing plate that are away from each other.
[0017] The upper and lower pressing plates can be heated by the heating ring, which can speed up the curing of the colloid between the multiple sheets, thereby speeding up the sheet compounding time.
[0018] The SPC floor composite device provided by the utility model has the following advantages:
[0019] The driving source provides rotational power for the rotating gear, and the rotation of the rotating gear drives the fixed gear, and the fixed gear drives the roller to rotate. The rotation of the roller can drive the plate passing above the roller to move, and the upper pressing plate is driven down by the first electric push rod to complete the pressing of the plate. After the pressing is completed, the plate is moved out of the shell by the roller. In this way, the feeding and sending out of the plate during the pressing process does not require manual operation, which is more convenient to use and improves the safety of the staff's operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is an isometric view of an SPC floor composite device proposed by the utility model.
[0021] Figure 2 This is a first isometric view of an SPC floor composite device proposed by the utility model in an unpacked state.
[0022] Figure 3 This is a second isometric view of an SPC floor composite device proposed by the utility model in an unpacked state.
[0023] Figure 4 The utility model is an isometric view of a material transport mechanism of an SPC floor composite device.
[0024] Figure 5 This is a sectional isometric view of a material transport mechanism of an SPC floor composite device proposed by the utility model.
[0025] In the attached drawings: 1. Shell; 2. Lower pressing plate; 3. Through groove; 4. First electric push rod; 5. Fixed frame; 6. Roller; 7. Fixed gear; 8. Rotating gear; 9. Driving source; 10. Connecting frame; 11. Support leg; 12. Fixed plate; 13. Second electric push rod; 14. Positioning plate; 15. Positioning groove; 16. Upper pressing plate; 17. Heating coil. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application usually described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.
[0027] The utility model discloses a SPC floor composite device.
[0028] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, an SPC floor composite device comprises a shell 1, a lower pressing plate 2 is arranged inside the shell 1, at least four through slots 3 are evenly spaced in the lower pressing plate 2, and a material transport mechanism is arranged inside each of the through slots 3;
[0029] The material transport mechanism includes a fixed frame 5, a roller 6, a fixed gear 7 and a rotating gear 8. The fixed frame 5 is set as a U-shaped structure. The roller 6 is equidistantly rotatably connected inside the fixed frame 5. The fixed gear 7 is fixedly connected to one side of the roller 6. The rotating gear 8 is rotatably connected inside the fixed frame 5 and is located below the fixed gear 7. The fixed gear 7 is meshed with the rotating gear 8.
[0030] In this embodiment, the fixed gear 7 is driven by the rotation of the rotating gear 8, and the fixed gear 7 drives the roller 6 to rotate. The rotation of the roller 6 can drive the plate passing above the roller 6 to move.
[0031] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, in a preferred embodiment, the material transport mechanism further includes a driving source 9, which is connected to the outer side of the corresponding fixing frame 5 and whose output end is connected to the rotating gear 8;
[0032] In this embodiment, the driving source 9 can provide the rotating gear 8 with rotational power.
[0033] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, in a preferred embodiment, the material transport mechanism further includes a connecting frame 10 and a second electric push rod 13, the connecting frame 10 is fixedly connected between the bottoms of the corresponding two fixing frames 5, the four corners of the bottom of the housing 1 are fixedly connected with legs 11, and a fixing plate 12 is fixedly connected between the legs 11, and the second electric push rod 13 is equidistantly installed on the top of the fixing plate 12, and the output ends of the second electric push rod 13 are connected to the bottoms of the corresponding connecting frames 10;
[0034] In this embodiment: the second electric push rod 13 can drive the connecting frame 10 to rise or fall. When the plate is placed on the lower pressing plate 2, the second electric push rod 13 drives the connecting frame 10 to rise, and then drives the plate to move through the rotation of the roller 6. After that, the second electric push rod 13 controls the connecting frame 10 to descend.
[0035] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, in a preferred embodiment, the top of the housing 1 is symmetrically fixedly connected with a first electric push rod 4, the output ends of the first electric push rod 4 extend into the interior of the housing 1 and are fixedly connected with an upper pressing plate 16, a positioning plate 14 is provided on the top of the lower pressing plate 2, and a positioning groove 15 used in conjunction with the positioning plate 14 is provided on the upper pressing plate 16;
[0036] In this embodiment, the upper pressing plate 16 is driven down by the first electric push rod 4 to complete the pressing of the plate, and the positioning plate 14 can limit the plate to prevent the plate from moving too much.
[0037] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, in a preferred embodiment, a heating ring 17 is fixedly connected to the side away from the lower pressing plate 2 and the upper pressing plate 16;
[0038] In this embodiment, the heating ring 17 can provide temperature for the upper pressing plate 16 and the lower pressing plate 2, so as to accelerate the curing of the colloid between the multiple boards, thereby accelerating the board compounding time.
[0039] Working principle: When in use, when the plate is placed on the lower pressing plate 2, the second electric push rod 13 drives the connecting frame 10 to rise, and provides rotational power to the rotating gear 8 through the driving source 9, and the rotation of the rotating gear 8 drives the fixed gear 7, and the fixed gear 7 drives the roller 6 to rotate. Through the rotation of the roller 6, the plate passing above the roller 6 can be driven to move, so that the plate contacts the positioning plate 14, and then the second electric push rod 13 controls the connecting frame 10 to descend, and finally, the heating ring 17 is started, and then the upper pressing plate 16 is driven to descend through the first electric push rod 4, thereby completing the pressing work of the plate. After the pressing is completed, the plate is moved out of the shell 1 through the roller 6.
[0040] It should be noted that the roller may be provided with textures to increase friction, and the various electrical components in the device need to be used in conjunction with a controller or a corresponding control program.
[0041] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.
Claims
1. A SPC floor composite device, comprising a housing (1), characterized in that: A lower pressing plate (2) is arranged inside the shell (1), at least four through slots (3) are evenly spaced on the lower pressing plate (2), and a material transport mechanism is arranged inside each of the through slots (3); The material transport mechanism comprises a fixed frame (5), a roller (6), a fixed gear (7) and a rotating gear (8); the fixed frame (5) is arranged as a U-shaped structure; the roller (6) is rotatably connected inside the fixed frame (5) at equal intervals; the fixed gear (7) is fixedly connected to one side of the roller (6); the rotating gear (8) is rotatably connected inside the fixed frame (5) and is located below the fixed gear (7); the fixed gear (7) is meshingly connected to the rotating gear (8).
2. The SPC floor composite device according to claim 1, characterized in that: The material transport mechanism further comprises a driving source (9), wherein the driving source (9) is connected to the outer side of the corresponding fixing frame (5) and an output end thereof is connected to the rotating gear (8).
3. The SPC floor composite device according to claim 1, characterized in that: The material transport mechanism also includes a connecting frame (10) and a second electric push rod (13); the connecting frame (10) is fixedly connected between the bottoms of the two corresponding fixed frames (5); legs (11) are fixedly connected at the four corners of the bottom of the shell (1); a fixed plate (12) is fixedly connected between the legs (11); the second electric push rod (13) is equidistantly installed on the top of the fixed plate (12); and the output ends of the second electric push rods (13) are connected to the bottoms of the corresponding connecting frames (10).
4. The SPC floor composite device according to claim 1, characterized in that: A first electric push rod (4) is symmetrically fixedly connected to the top of the shell (1), and the output end of the first electric push rod (4) extends into the interior of the shell (1) and is fixedly connected to an upper pressing plate (16). A positioning plate (14) is provided on the top of the lower pressing plate (2), and a positioning groove (15) is provided on the upper pressing plate (16) for use with the positioning plate (14).
5. The SPC floor composite device according to claim 1, characterized in that: A heating ring (17) is fixedly connected to the side of the lower pressing plate (2) and the upper pressing plate (16) that is away from each other.