Earphone shell mold capable of rapidly demolding

By designing a headphone case mold containing a specific line mechanism and arc-shaped clamp, the problems of product damage and low production efficiency caused by offset in the insert during mold release are solved, and the product yield and production efficiency are improved.

CN222875194UActive Publication Date: 2025-05-16HEYUAN FULE IND CO LTD
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Patent Information

Application Number
CN202421751292.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-05-16
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

During the demolding process of existing headphone case molds, the insert needle is prone to deflection of the movement trajectory, causing product deformation or damage, and increasing the difficulty of demolding, affecting production efficiency.

Method used

A headphone case mold is designed including a top seat, an upper mold seat, a lower mold seat, a base, a thimble mechanism, a needle insert, a first row position mechanism and a second row position mechanism. Through the cooperation of the first row and the second row and position mechanism, the insert is limited to a specific track during the release process, avoiding offsets, and accurately positioning the insert is through the arc-shaped clamp.

Benefits of technology

It effectively avoids lateral deviation of the insert needle during the mold release process, prevents product deformation or damage, reduces adhesion, and improves product yield and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an earphone shell mold capable of rapidly demolding. The earphone shell mold comprises an upper mold base, a lower mold base, a base, an ejector pin mechanism, an insert pin, a first slide mechanism and a second slide mechanism, the first slide mechanism is arranged at the bottom of the upper mold base, the second slide mechanism is arranged at the top of the lower mold base, the insert pin is obliquely arranged between the first slide mechanism and the second slide mechanism, and the bottom of the insert pin is used for extending into the forming cavity or being pulled out of the forming cavity along with the demolding action of the top base. The insert pin provided by the utility model can form a horn hole structure in an earphone shell product, and is arranged between the first slide mechanism and the second slide mechanism, so that the insert pin can be prevented from laterally shifting in a demolding process, and the deformation or damage of the product caused by movement deviation of the insert pin is avoided; the arc-shaped clamping opening can position and clamp the insert pin, it is ensured that the insert pin is accurately positioned in the forming and demolding process, the contact area between the insert pin and an earphone shell product is prevented from being increased due to the fact that the insert pin deviates, and therefore the adhesion phenomenon is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of earphone shell molds, in particular to an earphone shell mold which can be demoulded quickly. Background Art

[0002] With the rapid development of electronic products and the increasing demand of consumers for high-quality audio equipment, headphones have become more and more popular in modern life. As an important component of headphones, the production process and efficiency of the headphone shell have a direct impact on the quality and cost of the headphones. In the production process of the headphone shell, it needs to be injection molded through a mold.

[0003] In the prior art, since the earphone shell product has complex structures such as speaker holes inside, it is often necessary to set a pin structure in the mold to form these internal shape features. However, during the demolding process, the pin is prone to movement trajectory deviation, thereby contacting the product, causing product deformation or damage, affecting the quality and appearance of the product; in addition, the part where the pin is connected to the product is also prone to adhesion, resulting in increased resistance during demolding, causing demolding difficulties and affecting the production efficiency of the product.

[0004] Therefore, the prior art has defects and needs to be improved. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide an earphone shell mold which can be demoulded quickly and improve the product yield.

[0006] To achieve this purpose, the utility model adopts the following technical solutions: a headphone shell mold capable of rapid demoulding, comprising a top seat, an upper mold seat, a lower mold seat, a base, an ejector mechanism, an inlay pin, a first slide mechanism and a second slide mechanism;

[0007] The top seat is arranged on the top of the upper mold seat, the upper mold seat is arranged on the top of the lower mold seat, the bottom of the upper mold seat is provided with a cavity mold core, the top of the lower mold seat is provided with a core mold core, and a molding chamber for injection molding an earphone shell product is formed between the cavity mold core and the core mold core;

[0008] The bottom of the lower mold base is connected to the base through a connecting plate, and the ejector mechanism is arranged between the lower mold base and the base, and the ejector mechanism is used to eject the completed injection molded earphone shell product upwards;

[0009] The first slide mechanism is arranged at the bottom of the upper die seat, the second slide mechanism is arranged at the top of the lower die seat, the insert pin is arranged obliquely between the first slide mechanism and the second slide mechanism, and the top of the insert pin is connected to the top seat, and the bottom of the insert pin is used to extend into the molding chamber or be withdrawn from the molding chamber along with the demoulding action of the top seat;

[0010] The first sliding mechanism includes a first inclined lift block and a first slide seat, a first inclined slide groove is provided in the upper mold seat, the first slide seat is arranged in the first slide groove, a first inclined hole is provided in the first slide seat, the bottom of the first inclined lift block is arranged in the first inclined hole, and the first inclined lift block is connected to the top seat, and the first inclined lift block is used to push the first slide seat to move along the first slide groove as the top seat is demoulded.

[0011] By adopting the above technical solution, in the earphone shell mold capable of rapid demoulding, the second slide mechanism includes a second inclined top block and a second slide seat;

[0012] The lower mold base is provided with a second inclined groove, the second slide is provided in the second groove, the second slide is provided with a second inclined hole, the bottom of the second inclined lift block is provided in the second inclined hole, and the second inclined lift block is connected to the upper mold base, and the second inclined lift block is used to push the second slide to move along the second groove as the upper mold base is raised and lowered.

[0013] By adopting the above-mentioned technical solutions, in the earphone shell mold that can be demolded quickly, arc-shaped clamps are provided on the side walls of the first slide and the second slide close to the insert pin, and the arc-shaped clamps are used to position and clamp the insert pin.

[0014] By adopting the above-mentioned technical solutions, in the earphone shell mold that can be quickly demolded, the first slide mechanism also includes a first pressure plate, and the two first pressure plates are arranged on both sides of the first slide seat, and the first pressure plate is used to limit the lateral deviation of the first slide seat.

[0015] By adopting the above-mentioned technical solutions, in the earphone shell mold that can be quickly demolded, the second slide mechanism also includes a second pressure plate, and the two second pressure plates are arranged on both sides of the second slide seat, and the second pressure plate is used to limit the lateral deviation of the second slide seat.

[0016] By adopting the above-mentioned technical solutions, the earphone shell mold that can be quickly demolded also includes a pin fixing seat, the pin fixing seat is connected to the top seat, and the top of the pin is connected to the pin fixing seat.

[0017] By adopting the above-mentioned technical solutions, in the earphone shell mold that can be quickly demolded, the top of the lower mold base is provided with a receiving groove, the core mold core is located in the receiving groove, and the end surface of the core mold core is provided with a third sliding groove for the sliding part of the second slide seat to slide into.

[0018] By adopting the above-mentioned technical solutions, in the earphone shell mold that can be demoulded quickly, the second slide groove is provided with an avoidance hole for the second inclined ejector block to be raised and lowered.

[0019] Compared with the prior art, the utility model has the following beneficial effects:

[0020] The inlay pin of the utility model can form a speaker hole structure inside the earphone shell product. The inlay pin is arranged between the first sliding mechanism and the second sliding mechanism, which can limit the lateral displacement of the inlay pin during the demolding process, thereby avoiding deformation or damage of the product due to movement displacement of the inlay pin. The arc-shaped clamp is arranged to position and clamp the inlay pin, ensuring that it maintains precise positioning during the molding and demolding processes, preventing the inlay pin from shifting and increasing the contact area with the earphone shell product, thereby reducing adhesion. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0022] The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with this technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantive technical significance. Any structural modification, change in proportion or adjustment of size, without affecting the effects and purposes that can be achieved by the present invention, should still fall within the scope of the technical contents disclosed by the present invention.

[0023] Figure 1 It is a schematic diagram of the separation structure of the upper die base and the lower die base of the utility model;

[0024] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the utility model;

[0025] Figure 3 This is a schematic diagram of the core mold installation structure of the utility model;

[0026] Figure 4 This is a schematic diagram of the upper die base installation structure of the utility model;

[0027] Figure 5 This is a schematic diagram of the cavity mold structure of the utility model;

[0028] Figure 6 It is a schematic diagram of the installation structure of the first slide mechanism and the second slide mechanism of the utility model;

[0029] Figure 7It is a schematic diagram of the exploded structure of the first slide mechanism and the second slide mechanism of the utility model. DETAILED DESCRIPTION

[0030] In order to make the utility model's purpose, features, and advantages more obvious and easy to understand, the following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the embodiments described below are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] In the description of the present invention, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. It should be noted that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centrally arranged component at the same time.

[0032] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0033] like Figures 1 to 7 As shown, the embodiment of the utility model provides an earphone shell mold that can be demoulded quickly, including a top seat 8, an upper mold seat 1, a lower mold seat 2, a base 3, an ejector mechanism 4, an inserting needle 5, a first slide mechanism 6 and a second slide mechanism 7;

[0034] The top seat 8 is arranged on the top of the upper mold base 1, and the upper mold base 1 is arranged on the top of the lower mold base 2. A cavity mold core 10 is provided at the bottom of the upper mold base 1, and a core mold core 20 is provided at the top of the lower mold base 2. A molding chamber for injection molding an earphone shell product is formed between the cavity mold core 10 and the core mold core 20; when the upper mold base 1 and the lower mold base 2 are closed, the gap between the cavity mold core 10 and the core mold core 20 forms a molding chamber. During the injection molding process, the molten plastic is injected into the molding chamber through the injection system, filling the entire space, and forming an earphone shell product after cooling.

[0035] The bottom of the lower mold base 2 is connected to the base 3 via 31, and the ejector mechanism 4 is disposed between the lower mold base 2 and the base 3. The ejector mechanism 4 is used to eject the completed earphone shell product upward; during the demolding process, the ejector mechanism 4 can apply force upward to eject the molded earphone shell product from the molding chamber of the mold to ensure that the product can be demolded smoothly. It should be noted that the ejector mechanism 4 is a publicly available prior art, and the specific structure and working principle of the ejector mechanism 4 will not be described in detail here.

[0036] The first slide mechanism 6 is arranged at the bottom of the upper mold base 1, and the second slide mechanism 7 is arranged at the top of the lower mold base 2. The insert pin 5 is obliquely arranged between the first slide mechanism 6 and the second slide mechanism 7, and the top of the insert pin 5 is connected to the top seat 8. The bottom of the insert pin 5 is used to extend into the molding chamber or be pulled out from the molding chamber along with the demolding action of the top seat 8; the insert pin 5 can form a speaker hole structure inside the earphone shell product. The insert pin 5 is arranged between the first slide mechanism 6 and the second slide mechanism 7, which can limit the lateral deviation of the insert pin 5 during the demolding process, thereby avoiding deformation or damage of the product due to movement deviation of the insert pin 5.

[0037] like Figure 2 , Figure 6 and Figure 7 As shown, the first sliding mechanism 6 includes a first inclined lift block 61 and a first slide 62, the upper mold base 1 is provided with an inclined first slide groove 101, the first slide 62 is arranged in the first slide groove 101, the first slide 62 is provided with a first inclined hole 620, the bottom of the first inclined lift block 61 is arranged in the first inclined hole 620, and the first inclined lift block 61 is connected to the top seat 8, and the first inclined lift block 61 is used to push the first slide 62 to move along the first slide groove 101 as the top seat 8 is demoulded. Before the injection molding begins, the upper mold base 1 and the lower mold base 2 are closed, and a molding chamber is formed between the cavity mold core 10 and the core mold core 20. At this time, the insert pin 5 is located in the molding chamber, the first slide 62 is in the initial position in the first slide groove 101, and the first inclined ejector block 61 is located in the first inclined hole 620. When the injection molding is completed, the upper mold base 1 starts to rise and performs the demolding action. During the rising process of the top seat 8, the first inclined ejector block 61 fixed on the top seat 8 also rises accordingly, and at the same time pushes the first slide 62 to move outward along the inclined first slide groove 101. During the movement of the first slide 62 along the first slide groove 101, it will drive the insert pin 5 to move synchronously. The bottom of the insert pin 5 is pulled out of the molding chamber with the movement of the first slide 62, ensuring smooth demolding of the product and avoiding lateral deviation.

[0038] like Figure 2 , Figure 6 and Figure 7As shown, further, the second slide mechanism 7 includes a second inclined top block 71 and a second slide 72, the lower die base 2 is provided with an inclined second slide groove 201, the second slide 72 is arranged in the second slide groove 201, the second slide 72 is provided with a second inclined hole 720, the bottom of the second inclined top block 71 is arranged in the second inclined hole 720, and the second inclined top block 71 is connected to the upper die base 1, and the second inclined top block 71 is used to push the second slide 72 to move along the second slide groove 201 as the upper die base 1 moves up and down. It should be noted that the working principle of the second slide mechanism 7 is the same as that of the first slide mechanism 6, and will not be described in detail here.

[0039] like Figure 7 As shown, further, the first slide 62 and the second slide 72 are provided with arc-shaped clamping openings 600 on the side walls close to the insert pin 5, and the arc-shaped clamping openings 600 are used to position and clamp the insert pin 5. The arc-shaped clamping openings 600 can accurately fix the position of the insert pin 5, ensure that it maintains accurate positioning during the molding and demoulding process, prevent the insert pin 5 from increasing the contact area with the product due to deviation, and thus reduce the adhesion phenomenon.

[0040] like Figure 4 and Figure 6 As shown, further, the first sliding mechanism 6 also includes a first pressure plate 63, and the two first pressure plates 63 are arranged on both sides of the first slide 62. The first pressure plate 63 is used to limit the lateral deviation of the first slide 62 to ensure that the first slide 62 remains stable when moving along the first slide groove 101, and prevents the first slide 62 from being deflected due to lateral force, thereby ensuring the precise movement trajectory of the insert needle 5.

[0041] like Figure 3 and Figure 6 As shown, further, the second slide mechanism 7 also includes a second pressing plate 73, two second pressing plates 73 are arranged on both sides of the second slide 72, and the second pressing plates 73 are used to limit the lateral deviation of the second slide 72. It should be noted that the working principle of the second pressing plate 73 is the same as that of the first pressing plate 63, and no further details are given here.

[0042] like Figure 2 and Figure 6 As shown, further, a needle fixing seat 51 is included, the needle fixing seat 51 is connected to the top seat 8, and the top of the needle 5 is connected to the needle fixing seat 51. The setting of the needle fixing seat 51 makes the assembly and disassembly of the needle 5 more convenient, reduces the downtime due to mold maintenance and maintenance, and improves work efficiency.

[0043] like Figure 3As shown, further, a receiving groove 200 is provided on the top of the lower mold base 2, the core mold core 20 is located in the receiving groove 200, and a third sliding groove 202 is provided on the end surface of the core mold core 20 for the second slide seat 72 to slide into. The third sliding groove 202 is provided so that the second slide seat 72 can move along a set track, thereby promoting the insert pin 5 to accurately extend and withdraw during the molding and demoulding process.

[0044] like Figure 3 As shown, further, a avoidance hole 203 for the second lift block 71 to be lifted is provided in the second slide groove 201. The setting of the avoidance hole 203 can prevent the second lift block 71 from interfering with other mold parts during the lifting movement, thereby avoiding mold failure caused by movement obstruction.

[0045] As described above, the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A quick demoulding earphone shell mold, characterized in that: It includes an ejector seat, an upper die seat, a lower die seat, a base, an ejector pin mechanism, an insert pin, a first slide mechanism and a second slide mechanism; The top seat is arranged on the top of the upper mold seat, the upper mold seat is arranged on the top of the lower mold seat, the bottom of the upper mold seat is provided with a cavity mold core, the top of the lower mold seat is provided with a core mold core, and a molding chamber for injection molding an earphone shell product is formed between the cavity mold core and the core mold core; The bottom of the lower mold base is connected to the base through a connecting plate, and the ejector mechanism is arranged between the lower mold base and the base, and the ejector mechanism is used to eject the completed injection molded earphone shell product upwards; The first slide mechanism is arranged at the bottom of the upper die seat, the second slide mechanism is arranged at the top of the lower die seat, the insert pin is arranged obliquely between the first slide mechanism and the second slide mechanism, and the top of the insert pin is connected to the top seat, and the bottom of the insert pin is used to extend into the molding chamber or be withdrawn from the molding chamber along with the demoulding action of the top seat; The first sliding mechanism includes a first inclined lift block and a first slide seat, a first inclined slide groove is provided in the upper mold seat, the first slide seat is arranged in the first slide groove, a first inclined hole is provided in the first slide seat, the bottom of the first inclined lift block is arranged in the first inclined hole, and the first inclined lift block is connected to the top seat, and the first inclined lift block is used to push the first slide seat to move along the first slide groove as the top seat is demoulded.

2. The earphone shell mold capable of rapid demoulding according to claim 1, characterized in that: The second slide mechanism includes a second inclined lift block and a second slide seat; The lower mold base is provided with a second inclined groove, the second slide is provided in the second groove, the second slide is provided with a second inclined hole, the bottom of the second inclined lift block is provided in the second inclined hole, and the second inclined lift block is connected to the upper mold base, and the second inclined lift block is used to push the second slide to move along the second groove as the upper mold base is raised and lowered.

3. The earphone shell mold capable of rapid demoulding according to claim 2, characterized in that: The side walls of the first slide seat and the second slide seat close to the insert pin are provided with arc-shaped clamping openings, and the arc-shaped clamping openings are used for positioning and clamping the insert pin.

4. The earphone shell mold capable of rapid demoulding according to claim 1, characterized in that: The first slide mechanism further includes a first pressing plate. Two first pressing plates are arranged on both sides of the first slide. The first pressing plates are used to limit the lateral deviation of the first slide.

5. The earphone shell mold capable of rapid demoulding according to claim 3, characterized in that: The second slide mechanism further includes a second pressing plate. Two second pressing plates are arranged on both sides of the second slide. The second pressing plates are used to limit the lateral deviation of the second slide.

6. The earphone shell mold capable of rapid demoulding according to claim 1, characterized in that: It also includes a needle fixing seat, which is connected to the top seat, and the top of the needle is connected to the needle fixing seat.

7. The earphone shell mold capable of rapid demoulding according to claim 5, characterized in that: The top of the lower mold base is provided with a receiving groove, the core mold core is located in the receiving groove, and the end surface of the core mold core is provided with a third sliding groove for the sliding part of the second slide seat to slide into.

8. The earphone shell mold capable of rapid demoulding according to claim 7, characterized in that: The second slide groove is provided with an avoidance hole for the second inclined lift block to be lifted and lowered.