Compaction device with novel lifting mode and compaction system

Abstract

The utility model relates to the field of coal transportation, in particular to a compaction device with a novel lifting mode and a compaction system. The compacting device with the novel lifting mode comprises a compacting mechanism, a lifting mechanism, a track mechanism and hoisting equipment, the rail mechanism is erected above the carriage, and a slide way is arranged on the rail mechanism; the lifting mechanism is slidably connected with the slideway; the compaction mechanism is arranged on the lifting mechanism; and the output end of the hoisting equipment is connected with the lifting mechanism, and the hoisting equipment is used for driving the lifting mechanism to slide in the slide way, so that the compaction mechanism can extend into the carriage to compact the materials or leave the carriage. The lifting mechanism is driven by the hoisting equipment to slide on the rail mechanism, so that the compaction mechanism located on the lifting mechanism can stretch into the carriage to compact materials, or the compaction mechanism located on the lifting mechanism leaves the carriage, and the carriage can be driven away. Materials in the carriage are compacted through the compacting mechanism, the materials cannot be scattered in the running process of the carriage, and meanwhile the problem of insufficient tonnage cannot occur.

Description

Technical Field

[0001] The utility model relates to the technical field of coal transportation, in particular to a compacting device and a compacting system with a novel lifting method. Background Art

[0002] When the coal processed by the coal washing plant is packaged at a fixed weight at the loading station, the coal has different densities, resulting in different volumes of coal of the same weight. In this way, coal with high density will not pop out of the train car after being loaded into a fixed volume train car; while coal with low density will pop out when loaded into a fixed volume train car. In order to avoid coal spilling out of the car during transportation and causing environmental pollution, and to avoid the situation of insufficient coal in the car, the coal in the car needs to be compacted.

[0003] In view of this, the present application proposes a compacting device and a compacting system with a new lifting method, which are used to compact the coal in the carriage, so as to avoid the problems of coal spillage and under-tonnage during subsequent transportation. Utility Model Content

[0004] The main purpose of the utility model is to provide a compacting device with a novel lifting mode, which is used for compacting materials in a carriage. The utility model also provides a compacting system including the compacting device with a novel lifting mode.

[0005] In order to achieve the above-mentioned purpose, an embodiment of the utility model provides a compacting device with a new lifting method, which is used to compact materials in a carriage; the compacting device with a new lifting method includes: a compacting mechanism, a lifting mechanism, a track mechanism and a lifting device;

[0006] The track mechanism is erected above the carriage, and a slideway is provided on the track mechanism;

[0007] The lifting mechanism is slidably connected to the slideway;

[0008] The compacting mechanism is arranged on the lifting mechanism;

[0009] The output end of the lifting device is connected to the lifting mechanism, and the lifting device is used to drive the lifting mechanism to slide in the slideway, so that the compacting mechanism can extend into the carriage to compact the materials or leave the carriage.

[0010] Further, the lifting mechanism includes a first main body and a rotating shaft assembly;

[0011] The compacting mechanism and the rotating shaft assembly are both arranged on the first body;

[0012] The output end of the lifting device is connected to the first body, the first body is slidably connected to the slideway through the rotating shaft assembly, and the first body can rotate around the axis of the rotating shaft assembly.

[0013] Furthermore, the shaft assembly includes a shaft body, a shaft sleeve and a shaft end fixing assembly;

[0014] The shaft sleeve is disposed on the first body, and the first body is slidably connected to the slideway through the shaft sleeve;

[0015] The shaft body of the rotating shaft is inserted into the shaft sleeve, and both ends of the shaft body of the rotating shaft are provided with the shaft end fixing components, and the shaft end fixing components are used to fix the shaft sleeve.

[0016] Further, the track mechanism includes a second body and a third body;

[0017] The second body and the third body are arranged opposite to each other, and both the second body and the third body are provided with an oblong hole, and the two oblong holes are arranged correspondingly to form the slideway;

[0018] The two ends of the rotating shaft assembly are respectively penetrated in the two oblong holes, and the rotating shaft assembly can slide in the oblong holes along the extending direction of the oblong holes.

[0019] Furthermore, along the extension direction of the oblong hole, reinforcement pieces are respectively provided on both sides of the oblong hole.

[0020] Furthermore, the track mechanism also includes a first fixing member;

[0021] One end of the second body and the third body close to the carriage is connected to the first fixing member;

[0022] Along the rotation direction of the first main body, a buffer pad cooperating with the first main body is provided on the first fixing member.

[0023] Furthermore, it also includes a first latch and a first detection component;

[0024] The lifting mechanism is provided with a first pin hole, and the track mechanism is provided with a second pin hole corresponding to the first pin hole;

[0025] The first latch can be inserted into the first pin hole and the second pin hole when the first pin hole and the second pin hole are coaxial, and the first detection component is used to detect the position of the first latch and control the operating state of the compacting device with a new lifting method according to the position of the first latch.

[0026] Furthermore, it also includes a second latch and a second detection component;

[0027] The lifting mechanism is provided with a third pin hole, and the track mechanism is provided with a fourth pin hole corresponding to the third pin hole;

[0028] The second detection component is used to detect the position of the lifting mechanism and control the second latch to be inserted into the third pin hole and the fourth pin hole.

[0029] Furthermore, the compaction mechanism includes a compaction roller and a compaction frame;

[0030] The compacting frame is connected to the lifting mechanism, and the compacting roller is rotatably arranged on the compacting frame.

[0031] Another embodiment of the present invention further provides a compaction system, including the compaction device with a novel lifting method as described in any of the above embodiments.

[0032] Beneficial effects of the utility model:

[0033] The utility model provides a compacting device with a novel lifting mode, which is used for compacting materials in a carriage; the compacting device with a novel lifting mode comprises: a compacting mechanism, a lifting mechanism, a track mechanism and a lifting device; the track mechanism is erected above the carriage, and a slideway is provided on the track mechanism; the lifting mechanism is slidably connected to the slideway; the compacting mechanism is arranged on the lifting mechanism; the output end of the lifting device is connected to the lifting mechanism, and the lifting device is used to drive the lifting mechanism to slide in the slideway, so that the compacting mechanism can extend into the carriage to compact materials or leave the carriage.

[0034] The lifting device drives the lifting mechanism to slide on the track mechanism, so that the compacting mechanism on the lifting mechanism can extend into the carriage to compact the material, or the compacting mechanism on the lifting mechanism can leave the carriage so that the carriage can leave. The compacting mechanism compacts the material in the carriage, so that the material will not be scattered during the driving of the carriage, and there will be no problem of under-tonnage. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0036] Figure 1 A schematic diagram of the structure of a compacting device with a novel lifting method provided in an embodiment of the utility model;

[0037] Figure 2 A cross-sectional view of a compacting device with a novel lifting method provided by an embodiment of the utility model;

[0038] Figure 3 A cross-sectional view from another perspective of a compacting device with a novel lifting method provided in an embodiment of the utility model.

[0039] Icons: 1-compacting mechanism; 11-compacting roller; 12-compacting frame;

[0040] 2-lifting mechanism; 21-first main body; 221-rotating shaft body; 222-shaft sleeve; 223-shaft end fixing assembly;

[0041] 3-track mechanism; 31-second body; 32-third body; 33-slideway; 34-first fixing member; 35-reinforcement member; 36-buffer pad;

[0042] 4- Lifting equipment;

[0043] 51 - first latch; 52 - first detection assembly; 53 - second latch; 54 - second detection assembly; 551 - first pin hole; 552 - third pin hole. DETAILED DESCRIPTION

[0044] The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0045] like Figure 1 to Figure 1 to Figure 3 As shown, one embodiment of the utility model provides a compacting device with a new lifting method, which is used to compact materials in a car. The compacting device with a new lifting method includes: a compacting mechanism 1, a lifting mechanism 2, a track mechanism 3 and a lifting device 4; the track mechanism 3 is erected above the car, and a slide 33 is provided on the track mechanism 3; the lifting mechanism 2 is slidably connected to the slide 33; the compacting mechanism 1 is arranged on the lifting mechanism 2; the output end of the lifting device 4 is connected to the lifting mechanism 2, and the lifting device 4 is used to drive the lifting mechanism 2 to slide in the slide 33, so that the compacting mechanism 1 can extend into the car to compact materials or leave the car.

[0046] The compacting device with a new lifting method provided in this embodiment is used to compact the materials in the carriage. Optionally, the carriage can be a train carriage or a trailer carriage, and the materials can be coal or other minerals such as sand and gravel. In this embodiment, the compacting device with a new lifting method includes a compacting mechanism 1, a lifting mechanism 2, a track mechanism 3 and a lifting device 4. Among them, the track mechanism 3 is used to support the lifting mechanism 2, and the track mechanism 3 is erected above the carriage. Optionally, it can be achieved by setting a plurality of legs, the legs are set on the ground, and the track mechanism 3 is installed on the legs, so that the track mechanism 3 is erected above the carriage; or, it can be achieved by setting a support platform on the ground, and the track mechanism 3 is set on the support platform, so that the track mechanism 3 is erected above the carriage. In the above two settings, it is necessary to ensure that the carriage can pass from under the track mechanism 3. The track mechanism 3 is provided with a slideway 33, the lifting mechanism 2 is slidably connected to the slideway 33, the compacting mechanism 1 is provided on the lifting mechanism 2, and the lifting mechanism 2 slides on the slideway 33, so that the compacting mechanism 1 can extend into the carriage to compact the material, or leave the carriage to enable the carriage to drive away; preferably, the slideway 33 in this embodiment is vertically arranged, and accordingly, the lifting device 4 drives the lifting mechanism 2 to slide in the vertical direction. The lifting device 4 is used to drive the lifting mechanism 2 to slide along the extension direction of the slideway 33; the lifting device 4 has an output end, and the output end of the lifting device 4 is connected to the lifting mechanism 2; the compacting mechanism 1 for compacting the material is provided on the lifting mechanism 2, and can move synchronously with the lifting mechanism 2.

[0047] When in use, the carriage is driven by the front of the vehicle to the bottom of the track mechanism 3, and the lifting equipment 4 drives the lifting mechanism 2 to slide in the slide 33 on the track mechanism 3, so that the compacting mechanism 1 moves in the direction close to the carriage, so that the compacting mechanism 1 can be extended into the carriage, and the carriage is driven to move by the front of the vehicle, so that the material can be compacted; after the compaction is completed, the lifting equipment 4 drives the lifting mechanism 2 to slide in the opposite direction in the slide 33 on the track mechanism 3, so that the compacting mechanism 1 moves in the direction of the transport carriage, so that the compacting mechanism 1 can leave the carriage and prepare to compact the materials in the subsequent carriage.

[0048] The compacting device with a novel lifting method provided in this embodiment drives the lifting mechanism 2 to slide on the track mechanism 3 through the lifting device 4, so that the compacting mechanism 1 located on the lifting mechanism 2 can be extended into the carriage to compact the material, or the compacting mechanism 1 located on the lifting mechanism 2 can be moved away from the carriage so that the carriage can be driven away. The compacting mechanism 1 compacts the material in the carriage, and the material will not be scattered during the driving of the carriage, and there will be no problem of under-tonnage.

[0049] The compacting device with a novel lifting method provided by the embodiment of the utility model is as follows: Figures 1 to 3As shown, the lifting mechanism 2 includes a first main body 21 and a rotating shaft assembly; the compacting mechanism 1 and the rotating shaft assembly are both arranged on the first main body 21; the output end of the lifting equipment 4 is connected to the first main body 21, and the first main body 21 is slidably connected to the slide 33 through the rotating shaft assembly, and the first main body 21 can rotate around the axis of the rotating shaft assembly.

[0050] In this embodiment, the lifting mechanism 2 includes a first main body 21 and a rotating shaft assembly. The first main body 21 is a steel structure, specifically using at least one of a plurality of square steels, I-beams, channel steels and steel plates, and spliced ​​together by at least one of welding, riveting and bolting. The first main body 21 is a long frame structure. Preferably, the end of the first main body 21 close to the ground is provided with the above-mentioned compacting mechanism 1, and the end of the first main body 21 away from the ground is provided with the above-mentioned rotating shaft assembly. The first main body 21 is slidably connected to the slide 33 through the rotating shaft assembly, so that the first main body 21 can slide on the track mechanism 3 along the extension direction of the slide 33. The output end of the lifting device 4 is connected to the first main body 21. Under the action of the lifting device 4, the rotating shaft assembly can slide in the slide 33, thereby driving the compacting mechanism 1 provided on the first main body 21 to move, so as to extend into the carriage to compact the material or leave the carriage.

[0051] Furthermore, the materials in some compartments are higher than the compartments, and when the compaction mechanism 1 is working, the compartment needs to move slowly so that the compaction mechanism 1 can compact the materials in the compartment, and thus the compaction mechanism 1 is subjected to greater resistance. For this reason, in this embodiment, the first body 21 can also rotate around the axis of the shaft assembly, thereby playing a certain buffering role, avoiding damage between the first body 21 and the shaft assembly, and / or between the shaft assembly and the slideway 33 due to excessive resistance when the compaction mechanism 1 is working, thereby improving the service life of the compaction device with a new lifting method.

[0052] Optionally, in this embodiment, the lifting device 4 is a winch, or an electric hoist winch. It has an extended rope, and a hook is provided at one end of the extension. The first body 21 is also provided with a connecting shaft or a clamping ring and other structures. Taking the example of the first body 21 being provided with a connecting shaft, the hook is connected to the connecting shaft, so that the lifting device 4 can drive the first body 21 to slide along the extension direction of the slideway 33 on the track mechanism 3. At the same time, since the hook cooperates with the connecting shaft, it will not affect the function of the first body 21 being able to rotate around the axis of the rotating shaft assembly.

[0053] The compacting device with a novel lifting method provided by the embodiment of the utility model is as follows: Figures 1 to 3As shown, the shaft assembly includes a shaft body 221, a sleeve 222 and a shaft end fixing assembly 223; the sleeve 222 is inserted into the first main body 21, and the first main body 21 is slidably connected to the slideway 33 through the sleeve 222; the shaft body 221 is inserted into the sleeve 222, and shaft end fixing assemblies 223 are provided at both ends of the shaft body 221, and the shaft end fixing assembly 223 is used to fix the sleeve 222.

[0054] In this embodiment, the above-mentioned rotating shaft assembly includes a rotating shaft body 221, a sleeve 222 and a shaft end fixing assembly 223. Among them, a through hole or a notch is opened on the first main body 21, and the sleeve 222 is inserted into the through hole or the notch of the first main body 21. The first main body 21 is slidably connected with the slideway 33 through the sleeve 222. A rotating shaft body 221 is also arranged in the sleeve 222, and shaft end fixing assemblies 223 are arranged at both ends of the rotating shaft body 221. The rotating shaft body 221 cooperates with the shaft end fixing assembly 223, so that the sleeve 222 can be fixed. The shaft end fixing assembly 223 is composed of structures such as a retaining ring and a limit sleeve, which is a conventional technology in the field and will not be repeated here. Through the cooperation of the rotating shaft body 221, the sleeve 222 and the shaft end fixing assembly 223, the first main body 21 can slide in the slideway 33, and the first main body 21 can rotate around the axis of the rotating shaft assembly. Furthermore, by providing the shaft sleeve 222, wear between the shaft body 221 and the first body 21 can be avoided, thereby reducing production costs. During inspection and maintenance, the shaft is still located in the slideway 33, and the first body 21 will not swing randomly, thereby improving safety.

[0055] Preferably, in this embodiment, the sleeve 222 and the slideway 33 are interference fit, so that the first body 21 can rotate around the axis of the shaft assembly. Specifically, the first body 21 can rotate around the axis of the sleeve 222 and the shaft body 221. The first body 21 and the sleeve 222 can be fixed, and the sleeve 222 and the shaft body 221 can rotate relatively, so that the first body 21 can rotate around the axis of the shaft assembly; or the first body 21 and the sleeve 222 can rotate relatively, so that the first body 21 can rotate around the axis of the shaft assembly.

[0056] Optionally, in the present embodiment, the shaft assembly may also only include a shaft body 221. However, under the rotation of the first body 21, the shaft body 221 wears faster, resulting in the shaft body 221 needing to be replaced frequently. The cost is higher than that of providing a shaft sleeve 222 to cooperate with the first body 21. Therefore, the shaft assembly in the present embodiment preferably adopts a configuration including a shaft body 221 and a shaft sleeve 222.

[0057] The compacting device with a novel lifting method provided by the embodiment of the utility model is as follows: Figures 1 to 3As shown, the track mechanism 3 includes a second body 31 and a third body 32; the second body 31 and the third body 32 are arranged opposite to each other, and both the second body 31 and the third body 32 are provided with oblong holes, and the two oblong holes are arranged correspondingly to form a slideway 33; the two ends of the rotating shaft assembly are respectively penetrated into the two oblong holes, and the rotating shaft assembly can slide in the oblong holes along the extension direction of the oblong holes.

[0058] In this embodiment, the track mechanism 3 includes a second body 31 and a third body 32. Optionally, the second body 31 and the third body 32 can be any one of square steel, channel steel, I-beam and steel plate. The second body 31 and the third body 32 are arranged opposite to each other, and oblong holes are provided on the opposite surfaces of the second body 31 and the third body 32. The oblong holes on the second body 31 and the third body 32 are arranged correspondingly, so as to form the above-mentioned slideway 33. The two ends of the shaft sleeve 222 of the rotating shaft assembly are respectively penetrated into the two oblong holes, and are fixed by the shaft end fixing assembly 223 to avoid the separation of the shaft sleeve 222 and the slideway 33, so as to realize that the first body 21 can slide in the two oblong holes along the extension direction of the oblong holes.

[0059] The compacting device with a new lifting mode provided in the present embodiment forms the slideway 33 by opening oblong holes on the relatively arranged second main body 31 and the third main body 32. Compared with common sliding structures such as linear slide rails, the slideway 33 has higher strength and can withstand larger loads. The compacting device with a new lifting mode will not malfunction due to the resistance of the material in the carriage, and can better meet the usage scenarios in the present embodiment. The compacting device with a new lifting mode can realize stable operation, improve the safety of the compacting device with a new lifting mode, and has lower costs and convenient maintenance.

[0060] Furthermore, in this embodiment, if Figures 1 to 3 As shown, along the extension direction of the oblong hole, reinforcement members 35 are respectively provided on both sides of the oblong hole to improve the wear resistance of the slideway 33, improve the safety of the compacting device with a new lifting method, and enable the compacting device with a new lifting method to operate stably. Optionally, the reinforcement member 35 can be a steel plate, which is quenched to increase its wear resistance, or the reinforcement member 35 can also be a wear-resistant layer, such as a ceramic layer.

[0061] The compacting device with a novel lifting method provided by the embodiment of the utility model is as follows: Figures 1 to 3 As shown, the track mechanism 3 also includes a first fixing member 34; the second body 31 and the third body 32 are connected to the first fixing member 34 at one end close to the carriage; along the rotation direction of the first body 21, a buffer pad 36 cooperating with the first body 21 is provided on the first fixing member 34.

[0062] The above content mentioned that the above-mentioned track mechanism 3 includes a second body 31 and a third body 32. In order to improve the stability of the second body 31 and the third body 32, the second body 31 and the third body 32 are fixed with a first fixing member 34 at one end close to the carriage. Optionally, the first fixing member 34 can be a steel structure, and the second body 31 and the third body 32 can be connected to the first fixing member 34 by any one of welding, riveting and bolting. By providing the first fixing member 34, the stability of the track mechanism 3 can be improved, thereby improving the safety of the compaction device with a new lifting method.

[0063] According to the above content, the track mechanism 3 in this embodiment is a steel structure frame surrounded by the second body 31, the third body 32 and the first fixing member 34. During assembly, the lifting mechanism 2 is located between the second body 31 and the third body 32. Further, the above content mentions that the first body 21 can also rotate, and since the first fixing member 34 is arranged at one end of the second body 31 and the third body 32 close to the carriage, when the first body 21 rotates, there is a possibility of collision between the first body 21 and the first fixing member 34. In order to avoid the collision between the first body 21 and the first fixing member 34 causing the compaction device with a new lifting method to fail, along the rotation direction of the first body 21, a buffer pad 36 cooperating with the first body 21 is also provided on the first fixing member 34, which is used to play a certain buffering role when the first body 21 collides with the first fixing member 34, so as to avoid damage to the compaction device with a new lifting method due to the collision between the first body 21 and the first fixing member 34. Furthermore, in this embodiment, by providing the buffer pad 36, the first fixing member 34 not only fixes the second body 31 and the third body 32, but also has the function of limiting the rotation angle of the first body 21, thereby avoiding failure of the compacting mechanism 1 provided on the first body 21 due to excessive rotation angle of the first body 21.

[0064] In this embodiment, the buffer pad 36 is preferably a rubber pad, which has low cost and good wear resistance. Alternatively, the buffer pad 36 can also be a sponge pad or a rubber pad.

[0065] Optionally, in this embodiment, a second fixing member for fixing the second body 31 and the third body 32 is further provided at one end away from the carriage, thereby improving the stability of the second body 31 and the third body 32. The connection mode between the second fixing member and the second body 31 and the third body 32 can refer to the connection mode between the first fixing member 34 and the second body 31 and the third body 32. Preferably, in this embodiment, the lifting device 4 is installed on the second fixing member to save space and reduce costs.

[0066] The compacting device with a novel lifting method provided by the embodiment of the utility model is as follows: Figures 1 to 3As shown, it also includes a first latch 51 and a first detection component 52; a first pin hole 551 is provided on the lifting mechanism 2, and a second pin hole corresponding to the first pin hole 551 is provided on the track mechanism 3; the first latch 51 can be inserted into the first pin hole 551 and the second pin hole when the first pin hole 551 and the second pin hole are coaxial, and the first detection component 52 is used to detect the position of the first latch 51, and control the operating state of the compacting device with a new lifting method according to the position of the first latch 51.

[0067] In the present embodiment, the compacting device with a new lifting mode further includes a first latch 51 and a first detection assembly 52. ​​The first latch 51 cooperates with the first detection assembly 52 to provide protection during the inspection and maintenance of the compacting device with a new lifting mode. Specifically, when the compacting device with a new lifting mode needs to be inspected and maintained, the lifting equipment 4 drives the lifting mechanism 2 to move on the track mechanism 3 and makes the first pin hole 551 and the second pin hole coaxial. At this time, the first latch 51 is inserted into the first pin hole 551 and the second pin hole, which can prevent the lifting mechanism 2 from slipping, thereby ensuring the safety of the maintenance personnel. Furthermore, when the first detection assembly 52 detects that the first latch 51 is placed in the first pin hole 551 and the second pin hole, the first detection assembly 52 controls the compacting device with a new lifting mode to cut off the power through the controller to ensure the safety of the maintenance personnel.

[0068] Optionally, in this embodiment, the first latch 51 can be a column pin, which has a simple structure, low cost and good reliability. The compaction device with a new lifting method is provided with a placement position for placing the first latch 51. When the first pin hole 551 and the second pin hole are coaxial, the maintenance personnel pick up the first latch 51 and insert the first latch 51 into the first pin hole 551 and the second pin hole. The first detection component 52 can be a sensor such as a laser sensor, a weight sensor, etc. When the first detection component 52 detects that there is no first latch 51 in the placement position of the first latch 51, at this time, the first detection component 52 controls the compaction device with a new lifting method to cut off the power through the controller.

[0069] In this embodiment, by cooperating with the first latch 51 and the first detection assembly 52, not only the stability of the compacting device with a new lifting method during inspection and maintenance is controlled mechanically, but also the compacting device with a new lifting method is controlled to be in a power-off state through an electrical program, thereby further improving the stability of the compacting device with a new lifting method during inspection and maintenance.

[0070] It can be understood that in this embodiment, the first pin 51 can also be an electric pin. The position of the end of the first pin 51 is detected by the first detection component 52, so as to control the working state of the compaction device with a new lifting method, and can also ensure the safety of maintenance personnel during inspection and maintenance.

[0071] The compacting device with a novel lifting method provided by the embodiment of the utility model is as follows: Figures 1 to 3 As shown, it also includes a second latch 53 and a second detection component 54; a third pin hole 552 is provided on the lifting mechanism 2, and a fourth pin hole corresponding to the third pin hole 552 is provided on the track mechanism 3; the second detection component 54 is used to detect the position of the lifting mechanism 2 and control the second latch 53 to be inserted into the third pin hole 552 and the fourth pin hole.

[0072] In the present embodiment, the compaction device with a novel lifting method further includes a second latch 53 and a second detection assembly 54. The second latch 53 cooperates with the second detection assembly 54 to achieve the purpose of anti-fall protection. Specifically, when the lifting mechanism 2 moves to the upper limit position, at this time, the third pin hole 552 and the fourth pin hole are coaxial. When the second detection assembly 54 detects that the third pin hole 552 and the fourth pin hole are coaxial, the second detection assembly 54 controls the second latch 53 through the controller to insert into the third pin hole 552 and the fourth pin hole, thereby achieving the purpose of extreme protection, avoiding accidents caused by the free fall of the lifting mechanism 2 due to other equipment, and improving safety. Optionally, in the present embodiment, the second detection assembly 54 can be a laser sensor, a position sensor or a proximity switch, etc., and the second latch 53 is a telescopic cylinder such as an electric cylinder, a pneumatic cylinder or an oil cylinder.

[0073] The compacting device with a novel lifting method provided by the embodiment of the utility model is as follows: Figures 1 to 3 As shown, the compacting mechanism 1 includes a compacting roller 11 and a compacting frame 12 ; the compacting frame 12 is connected to the lifting mechanism 2 , and the compacting roller 11 is rotatably disposed on the compacting frame 12 .

[0074] In this embodiment, the compacting mechanism 1 includes a compacting roller 11 and a compacting frame 12. The compacting roller 11 is rotatably installed in the compacting frame 12 by means of a shaft and a bearing; the compacting frame 12 is also a steel structure frame, which has high strength, simple structure, and low cost. Preferably, the compacting frame 12 is connected to the first body 21 by bolts.

[0075] Furthermore, in the present embodiment, the interior of the compacting roller 11 is filled with steel sand or iron sand to increase the weight of the compacting roller 11 and further improve the compacting effect of the material.

[0076] Another embodiment of the present invention further provides a compaction system, including the compaction device with a novel lifting method as described in any of the above embodiments.

[0077] In the description of the present invention, it should be noted that the terms "upper" and "lower" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0078] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the insides of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0079] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A compacting device with a new lifting method, used for compacting materials in a carriage; characterized in that: The compacting device with a novel lifting method comprises: a compacting mechanism (1), a lifting mechanism (2), a track mechanism (3) and a lifting device (4); The track mechanism (3) is erected above the carriage, and a slideway (33) is provided on the track mechanism (3); The lifting mechanism (2) is slidably connected to the slideway (33); The compacting mechanism (1) is arranged on the lifting mechanism (2); The output end of the lifting device (4) is connected to the lifting mechanism (2), and the lifting device (4) is used to drive the lifting mechanism (2) to slide in the slideway (33), so that the compacting mechanism (1) can extend into the carriage to compact the material or leave the carriage.

2. The compacting device with a novel lifting method according to claim 1 is characterized in that: The lifting mechanism (2) comprises a first main body (21) and a rotating shaft assembly; The compacting mechanism (1) and the rotating shaft assembly are both arranged on the first main body (21); The output end of the lifting device (4) is connected to the first body (21), the first body (21) is slidably connected to the slideway (33) through the rotating shaft assembly, and the first body (21) can rotate around the axis of the rotating shaft assembly.

3. The compacting device with a novel lifting method according to claim 2 is characterized in that: The rotating shaft assembly comprises a rotating shaft body (221), a shaft sleeve (222) and a shaft end fixing assembly (223); The shaft sleeve (222) is inserted into the first body (21), and the first body (21) is slidably connected to the slideway (33) via the shaft sleeve (222); The rotating shaft body (221) is inserted into the shaft sleeve (222), and the shaft end fixing components (223) are provided at both ends of the rotating shaft body (221), and the shaft end fixing components (223) are used to fix the shaft sleeve (222).

4. The compacting device with a novel lifting method according to claim 2 is characterized in that: The track mechanism (3) comprises a second body (31) and a third body (32); The second body (31) and the third body (32) are arranged opposite to each other, and both the second body (31) and the third body (32) are provided with an oblong hole, and the two oblong holes are arranged correspondingly to form the slideway (33); The two ends of the rotating shaft assembly are respectively penetrated in the two oblong holes, and the rotating shaft assembly can slide in the oblong holes along the extending direction of the oblong holes.

5. The compacting device with a novel lifting method according to claim 4 is characterized in that: Along the extension direction of the oblong hole, reinforcement pieces (35) are respectively provided on both sides of the oblong hole.

6. The compacting device with a novel lifting method according to claim 4 is characterized in that: The track mechanism (3) further comprises a first fixing member (34); One end of the second body (31) and the third body (32) close to the carriage is connected to the first fixing member (34); Along the rotation direction of the first main body (21), a buffer pad (36) cooperating with the first main body (21) is provided on the first fixing member (34).

7. The compacting device with a novel lifting method according to claim 1 is characterized in that: It also includes a first latch (51) and a first detection component (52); The lifting mechanism (2) is provided with a first pin hole (551), and the track mechanism (3) is provided with a second pin hole corresponding to the first pin hole (551); The first latch pin (51) can be inserted into the first pin hole (551) and the second pin hole when the first pin hole (551) and the second pin hole are coaxial. The first detection component (52) is used to detect the position of the first latch pin (51) and control the operating state of the compacting device with a new lifting method according to the position of the first latch pin (51).

8. The compacting device with a novel lifting method according to claim 1 is characterized in that: It also includes a second latch (53) and a second detection assembly (54); The lifting mechanism (2) is provided with a third pin hole (552), and the track mechanism (3) is provided with a fourth pin hole corresponding to the third pin hole (552); The second detection component (54) is used to detect the position of the lifting mechanism (2) and control the second latch pin (53) to be inserted into the third pin hole (552) and the fourth pin hole.

9. The compacting device with a novel lifting method according to claim 1, characterized in that: The compacting mechanism (1) comprises a compacting roller (11) and a compacting frame (12); The compacting frame (12) is connected to the lifting mechanism (2), and the compacting roller (11) is rotatably arranged on the compacting frame (12).

10. A compaction system, characterized in that: It comprises a compacting device with a novel lifting method as described in any one of claims 1 to 9.

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