Adhesive film fiber compounding equipment for UD cloth

Abstract

The utility model discloses adhesive film fiber compounding equipment for UD cloth, and relates to the field of UD cloth compounding equipment. The device comprises a device body, an adhesive film, unwinding fibers and composite UD cloth, a cooling mechanism is arranged on one side of the device body and comprises a first cooling roller, a second cooling roller, a third cooling roller and a fourth cooling roller, an electric control box is arranged at the top of the device body, a temperature detector is arranged on one side of the cooling mechanism, and a temperature sensor is arranged on the other side of the cooling mechanism. According to the utility model, after the composite operation is completed through the cooling mechanism, the composite UD cloth is sequentially guided and wound through the first cooling roller, the second cooling roller, the third cooling roller and the fourth cooling roller, and when the composite UD cloth passes through the carefully regulated cooling rollers, the composite UD cloth can be slowly cooled at a gradually reduced temperature; according to the gradient cooling method, physical damage possibly caused by direct and rapid cooling to the composite UD cloth is avoided, and the cooling efficiency of the composite UD cloth is effectively improved.

Description

Technical Field

[0001] The utility model relates to the field of UD cloth composite equipment, in particular to a film fiber composite equipment for UD cloth. Background Art

[0002] The film-fiber composite equipment for UD cloth is an efficient and precise production tool, which is specially used to composite the film with the fiber to produce high-performance UD cloth. The equipment activates the film by heating, and then thermally bonds it with the unwinding fiber to ensure the uniformity and fastness of the composite material. This equipment not only improves production efficiency, but also ensures the stability of product quality. It is widely used in sports equipment, aerospace and other industries with extremely high requirements for material performance. Its advanced heating technology, precise pressure regulation and flexible production parameter adjustment make the manufacture of UD cloth more efficient and precise, meeting the needs of various industries for high-quality UD cloth.

[0003] The patent application number of the Institute of Inspection and Quarantine is 202021018796.0 - "A film fiber composite equipment for UD cloth", which elaborates on its innovative process. The equipment uses a drying tunnel to heat the film to activate it, and then thermally bond it with the unwound fiber. This process abandons the traditional glue coating structure. The new drying tunnel-composite-winding process precisely adjusts the pressure to evenly press the unwound fiber into the activated film, thereby producing a unidirectional composite cloth. This process not only significantly reduces the risk of uneven distribution of unwound fibers, but also enhances the bonding strength between the fiber and the adhesive layer, thereby greatly improving the overall performance of the produced UD cloth. However, a problem in the current process is that the composite UD cloth is naturally cooled after production, which leads to heat accumulation, which in turn affects the production efficiency of the composite UD cloth. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a film fiber composite device for UD cloth to solve the technical problem that the natural cooling process of the composite UD cloth reduces the production efficiency of the composite UD cloth.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a film fiber composite device for UD cloth, comprising a device body, a film, an unwinding fiber and a composite UD cloth, a composite mechanism is arranged inside the device body, a cooling mechanism is arranged on one side of the device body, the cooling mechanism comprises a first cooling roller, a second cooling roller, a third cooling roller and a fourth cooling roller, the first cooling roller, the second cooling roller, the third cooling roller and the fourth cooling roller are all connected to the external cooling liquid through a liquid pump, an electric control box is arranged on the top of the device body, and a temperature detector is arranged on one side of the cooling mechanism.

[0006] By adopting the above technical solution, the composite UD cloth passes through four cooling rollers in sequence to achieve gradient cooling. The temperature of each cooling roller is monitored in real time by a temperature detector, and the data is transmitted to the control center. Based on this data, the control center intelligently adjusts the temperature of the coolant entering the cooling roller to ensure that the surface temperature of the cooling roller gradually decreases.

[0007] Furthermore, the temperature detector monitors the real-time internal temperatures of the first cooling roller, the second cooling roller, the third cooling roller, and the fourth cooling roller through multiple monitoring endpoints.

[0008] By adopting the above technical solution, the temperature detector uses multiple monitoring endpoints to monitor the internal real-time temperatures of the first cooling roller, the second cooling roller, the third cooling roller, and the fourth cooling roller, which ensures that the temperature status of each cooling roller can be accurately grasped.

[0009] Furthermore, the first cooling roller, the second cooling roller, the third cooling roller, and the fourth cooling roller are arranged in a staggered manner, and the surface temperature gradually decreases.

[0010] By adopting the above technical solution, the staggered layout helps the composite UD cloth to contact cooling rollers of different temperatures more evenly during the cooling process, thereby achieving a smoother temperature transition.

[0011] Furthermore, a guide roller is disposed on one side of the fourth cooling roller, and a winding roller is disposed on one side of the equipment body for guiding and winding the composite UD cloth.

[0012] By adopting the above technical solution, the guide roller arranged on one side of the fourth cooling roller can effectively guide the transmission direction of the composite UD cloth, ensuring that it smoothly enters the next process, that is, the winding operation.

[0013] Furthermore, a conveyor belt is arranged at the lower part of the interior of the equipment body, and the composite mechanism includes a pressing plate, and a plurality of pressing rollers are arranged at the bottom of the pressing plate.

[0014] By adopting the above technical solution, the conveyor belt inside the lower part of the equipment body provides a stable and continuous material transportation function for the entire production process. The conveyor belt can smoothly transport the adhesive film and unwinding fiber to the bottom of the composite mechanism, ensuring the continuity and stability of the composite operation.

[0015] Furthermore, an electric push rod is provided on the top of the pressing plate to adjust the longitudinal position of the pressing plate and the pressing roller.

[0016] By adopting the above technical solution, the electric push rod can accurately adjust the longitudinal position of the pressure plate and the pressure roller, so that the pressure and position during the composite process can be flexibly adjusted to adapt to different thicknesses and materials of adhesive films and unwinding fibers.

[0017] Furthermore, a digital display screen is provided on the surface of the electric control box, and the temperature detector is electrically connected to an external power supply through a control center.

[0018] By adopting the above technical solution, the digital display screen installed on the surface of the electric control box can display the working status and various parameters of the equipment, such as temperature, pressure, etc. in real time, so that the operator can intuitively understand the operation status of the equipment and facilitate timely adjustment and optimization of the production process.

[0019] In summary, the utility model mainly has the following beneficial effects:

[0020] The utility model uses a cooling mechanism to complete the composite operation, and the composite UD cloth is guided and wound through the first cooling roller, the second cooling roller, the third cooling roller and the fourth cooling roller in sequence. In this process, the temperature of each cooling roller is monitored in real time by a temperature detector, and the detected temperature signal is transmitted to the control center in time. The control center intelligently controls the temperature of the external coolant passing into each cooling roller according to the received temperature signal. In this way, the surface temperatures of the first cooling roller, the second cooling roller, the third cooling roller and the fourth cooling roller are gradually reduced to form a gradient cooling environment. When the composite UD cloth passes through these carefully controlled cooling rollers, it can be slowly cooled at a gradually reduced temperature. This gradient cooling method not only avoids the physical damage that may be caused to the composite UD cloth by direct rapid cooling, but also effectively improves the cooling efficiency of the composite UD cloth. At the same time, it also significantly improves the protection effect on the composite UD cloth, ensuring the stability and reliability of product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0022] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0023] Figure 3 It is a structural schematic diagram of the cooling mechanism of the utility model;

[0024] Figure 4 For this utility model Figure 2 Schematic diagram of the structure enlarged at point A in the middle.

[0025] In the figure: 1. Equipment body; 2. Conveyor belt; 301. Adhesive film; 302. Unwinding fiber; 303. Composite UD cloth; 4. Composite mechanism; 401. Pressing plate; 402. Pressing roller; 403. Electric push rod; 5. Cooling mechanism; 501. First cooling roller; 502. Second cooling roller; 503. Third cooling roller; 504. Fourth cooling roller; 505. Guide roller; 6. Winding roller; 7. Electric control box; 8. Temperature detector. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0027] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0028] In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.

[0029] The following describes an embodiment of the utility model based on its overall structure.

[0030] A film fiber composite device for UD cloth, such as Figure 1-Figure 4As shown, the device includes a device body 1, a film 301, an unwinding fiber 302 and a composite UD cloth 303. A composite mechanism 4 is arranged inside the device body 1. A cooling mechanism 5 is arranged on one side of the device body 1. The cooling mechanism 5 includes a first cooling roller 501, a second cooling roller 502, a third cooling roller 503 and a fourth cooling roller 504. The first cooling roller 501, the second cooling roller 502, the third cooling roller 503 and the fourth cooling roller 504 are all connected to the external cooling liquid through a liquid pump. An electric control box 7 is arranged on the top of the device body 1. A temperature detection device 5 is arranged on one side of the cooling mechanism 5. The composite UD cloth 303 passes through four cooling rollers in sequence to achieve gradient cooling. The temperature of each cooling roller is monitored in real time by the temperature detector 8, and the data is transmitted to the control center. The control center intelligently adjusts the temperature of the coolant entering the cooling roller according to the data to ensure that the surface temperature of the cooling roller is gradually reduced. At the same time, this gradient cooling method effectively avoids the physical damage to the composite UD cloth 303 caused by direct rapid cooling, which not only improves the cooling efficiency, but also enhances the protective effect of the composite UD cloth 303. It is both scientific and efficient, and significantly improves product quality and production efficiency.

[0031] See also Figure 2 , Figure 3 The temperature detector 8 monitors the real-time internal temperature of the first cooling roller 501, the second cooling roller 502, the third cooling roller 503, and the fourth cooling roller 504 through multiple monitoring endpoints. The temperature detector 8 uses multiple monitoring endpoints to monitor the real-time internal temperature of the first cooling roller 501, the second cooling roller 502, the third cooling roller 503, and the fourth cooling roller 504, which ensures that the temperature state of each cooling roller can be accurately grasped. At the same time, this multi-point real-time monitoring method provides accurate data support for the control center, making the temperature control of the coolant more accurate and timely, which not only helps to achieve gradient cooling of the composite UD cloth 303 and avoid physical damage, but also improves the cooling efficiency and product quality.

[0032] See also Figure 1 , Figure 2 , Figure 3 The first cooling roller 501, the second cooling roller 502, the third cooling roller 503, and the fourth cooling roller 504 are arranged in a staggered manner, and the surface temperature gradually decreases. The staggered arrangement helps the composite UD cloth 303 to contact cooling rollers of different temperatures more evenly during the cooling process, thereby achieving a smoother temperature transition. At the same time, the surface temperatures of the four cooling rollers gradually decrease, forming a gradient cooling environment, which can avoid physical damage to the composite UD cloth 303 caused by rapid cooling, such as thermal stress cracks, etc., and ensure the quality and performance of the product. The staggered arrangement and gradient cooling settings improve the cooling efficiency, protect the integrity of the composite UD cloth 303, and thus improve the overall quality of the product.

[0033] See also Figure 3 A guide roller 505 is arranged on one side of the fourth cooling roller 504, and a winding roller 6 is arranged on one side of the equipment body 1 for guiding and winding the composite UD cloth 303. The guide roller 505 arranged on one side of the fourth cooling roller 504 can effectively guide the transmission direction of the composite UD cloth 303 to ensure that it smoothly enters the next process, i.e., the winding operation. At the same time, the winding roller 6 on one side of the equipment body 1 can neatly wind up the composite UD cloth 303, which not only facilitates the storage and transportation of the product, but also ensures the neatness and beauty of the product. The setting of the guide roller 505 and the winding roller 6 improves the continuity and efficiency of the production process, and also provides convenience for subsequent processing and use.

[0034] See also Figure 1 , Figure 2 A conveyor belt 2 is arranged at the lower part of the equipment body 1, and the composite mechanism 4 includes a pressing plate 401, and a plurality of pressing rollers 402 are arranged at the bottom of the pressing plate 401. The conveyor belt 2 at the lower part of the equipment body 1 provides a stable and continuous material conveying function for the entire production process. The conveyor belt 2 can smoothly convey the adhesive film 301 and the unwinding fiber 302 to the lower part of the composite mechanism 4 to ensure the continuity and stability of the composite operation. At the same time, the design of the pressing plate 401 in the composite mechanism 4 and the plurality of pressing rollers 402 at the bottom thereof enables the adhesive film 301 and the unwinding fiber 302 to be tightly composited under the action of the pressing rollers 402 to form a high-quality composite UD cloth 303, which not only improves the composite efficiency, but also ensures the uniformity and firmness of the composite UD cloth 303.

[0035] See also Figure 4 An electric push rod 403 is provided on the top of the pressing plate 401 for adjusting the longitudinal position of the pressing plate 401 and the pressing roller 402. The electric push rod 403 can accurately adjust the longitudinal position of the pressing plate 401 and the pressing roller 402, so that the pressure and position in the composite process can be flexibly adjusted to adapt to the adhesive film 301 and the unwinding fiber 302 of different thicknesses and materials. At the same time, through the precise control of the electric push rod 403, it can be ensured that the pressing roller 402 applies appropriate pressure to the material, so as to obtain a better composite effect, which not only improves the quality of the composite UD cloth 303, but also increases the flexibility and controllability of the production process, and meets different production needs.

[0036] See also Figure 1 , Figure 2A digital display screen is arranged on the surface of the electric control box 7, and the temperature detector 8 is electrically connected to the external power supply through the control center. The digital display screen arranged on the surface of the electric control box 7 can display the working status and various parameters of the equipment, such as temperature, pressure, etc. in real time, so that the operator can intuitively understand the operation status of the equipment, which is convenient for timely adjustment and optimization of the production process. At the same time, the temperature detector 8 is electrically connected to the external power supply through the control center, which ensures a stable power supply and realizes real-time monitoring and precise control of the temperature of each cooling roller, which not only improves the degree of automation of the production process, but also ensures the stability of the cooling process of the composite UD cloth 303 and the consistency of product quality, thereby improving the overall production efficiency.

[0037] The implementation principle of the utility model is as follows: first, the heated activated adhesive film 301 is placed on the conveyor belt 2, and the conveyor belt 2 is used to transport the adhesive film 301, and the unwinding fiber 302 is placed above the adhesive film 301. Then, the electric push rod 403 is controlled to adjust the longitudinal position of the pressing plate 401 and the pressing roller 402, so that the pressing roller 402 performs a composite operation on the adhesive film 301 and the unwinding fiber 302, and produces a composite UD cloth 303. After that, the composite UD cloth 303 is sequentially wound around the first cooling roller 501, the second cooling roller 502, the third cooling roller 503 and the fourth cooling roller 504. At this time, the temperature of each cooling roller 503 is measured according to the temperature detector 8. The temperature of the cooling roller is detected and the signal is transmitted to the control center, and then the temperature of the cooling liquid in each cooling roller is controlled, so that the surface temperature of the first cooling roller 501, the second cooling roller 502, the third cooling roller 503 and the fourth cooling roller 504 gradually decreases. When the composite UD cloth 303 passes through each cooling roller, it is beneficial to achieve the effect of gradient cooling, avoid physical damage to the composite UD cloth 303 caused by direct rapid cooling, improve the cooling efficiency of the composite UD cloth 303, and improve the protection effect of the composite UD cloth 303. Finally, the composite UD cloth 303 is wound up by the guide roller 505 and the winding roller 6.

[0038] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0039] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A film fiber composite device for UD cloth, characterized in that: The invention comprises an equipment body (1), an adhesive film (301), an unwinding fiber (302) and a composite UD cloth (303); a composite mechanism (4) is arranged inside the equipment body (1); a cooling mechanism (5) is arranged on one side of the equipment body (1); the cooling mechanism (5) comprises a first cooling roller (501), a second cooling roller (502), a third cooling roller (503) and a fourth cooling roller (504); the first cooling roller (501), the second cooling roller (502), the third cooling roller (503) and the fourth cooling roller (504) are all connected to external cooling liquid through a liquid pump; an electric control box (7) is arranged on the top of the equipment body (1); and a temperature detector (8) is arranged on one side of the cooling mechanism (5).

2. The film fiber composite equipment for UD cloth according to claim 1, characterized in that: The temperature detector (8) monitors the real-time internal temperature of the first cooling roller (501), the second cooling roller (502), the third cooling roller (503), and the fourth cooling roller (504) through multiple monitoring endpoints.

3. The film fiber composite equipment for UD cloth according to claim 1, characterized in that: The first cooling roller (501), the second cooling roller (502), the third cooling roller (503), and the fourth cooling roller (504) are arranged in a staggered manner, and the surface temperature gradually decreases.

4. The film fiber composite equipment for UD cloth according to claim 1, characterized in that: A guide roller (505) is arranged on one side of the fourth cooling roller (504), and a winding roller (6) is arranged on one side of the equipment body (1) for guiding and winding the composite UD cloth (303).

5. The film fiber composite equipment for UD cloth according to claim 1, characterized in that: A conveyor belt (2) is arranged at the lower part of the interior of the equipment body (1); the composite mechanism (4) comprises a pressing plate (401); and a plurality of pressing rollers (402) are arranged at the bottom of the pressing plate (401).

6. The film-fiber composite equipment for UD cloth according to claim 5, characterized in that: An electric push rod (403) is provided on the top of the pressing plate (401) for adjusting the longitudinal position of the pressing plate (401) and the pressing roller (402).

7. The film-fiber composite equipment for UD cloth according to claim 1, characterized in that: The surface of the electric control box (7) is provided with a digital display screen, and the temperature detector (8) is electrically connected to an external power source through a control center.

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