Box support packaging film opening device

By designing a box-tray packaging film opening device, the rapid tearing and collection processing of the box-tray packaging film is achieved by using mechanized and automated means, which solves the problem of low manual operation efficiency in the prior art and significantly improves processing efficiency.

CN222876490UActive Publication Date: 2025-05-16ZHENGZHOU SHUNYI TECH CO LTD
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Patent Information

Application Number
CN202421821734.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-16
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The film opening operation of the existing box tray packaging film requires manual operation, which is inefficient and time-consuming, affecting processing efficiency.

Method used

A box-tray packaging film opening device is designed, including a tearing platform, a lifting platform, a heating cutting knife, a suction cup assembly and a heating compression assembly, so as to quickly tear and collect and process the box-tray packaging film through mechanized and automated means.

Benefits of technology

It realizes efficient and rapid film tearing of the box-holder packaging film, reduces the time and energy of manual operation, significantly improves processing efficiency, and can effectively collect and process the tear-off packaging film.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a box support packaging film opening device which comprises a film tearing platform, a lifting platform is arranged above the film tearing platform, corresponding heating cutting knives are arranged on the side faces of the periphery of a box support below the lifting platform, and the four heating cutting knives are connected with horizontal driving assemblies correspondingly installed on the lifting platform. An upper suction cup assembly is arranged at the bottom of the lifting platform, a lower suction cup assembly is correspondingly arranged above the film tearing platform, and the two suction cup assemblies are connected with an external negative pressure source. A jacking mechanism used for jacking the box support upwards is further arranged below the film tearing platform. One side of the film tearing platform is provided with a shifting mechanism used for pushing the box support to the discharging opening in the other side; a film feeding mechanism is further vertically arranged on the lifting platform, and a heating and compressing assembly is arranged below the film tearing platform. According to the device, the outer packaging film of the box support can be efficiently and rapidly torn, the torn packaging film can be effectively collected and treated, more labor is saved, the efficiency is higher, and therefore the processing efficiency is remarkably improved.
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Description

Technical Field

[0001] The utility model belongs to the field of medicine processing, and in particular relates to a film opening device for a box tray packaging film. Background Art

[0002] In the process of filling medicine bottles, empty medicine bottles are usually placed in a box tray wrapped with packaging film. The packaging film on the box tray needs to be torn off before further filling, sealing, coding and printing of the medicine bottles in the box tray. The existing box tray packaging film opening operation is manual, which is not only inefficient, but also time-consuming and labor-intensive, seriously affecting the processing efficiency. Utility Model Content

[0003] In order to address the deficiencies in the prior art, the utility model aims to provide a box tray packaging film tearing device, which can efficiently and quickly tear the outer packaging film of the box tray, and can also effectively collect and process the torn packaging film, which is more labor-saving and efficient, thereby significantly improving processing efficiency.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A device for opening film of a box tray packaging film comprises a film tearing platform, a lifting platform is provided above the film tearing platform, corresponding heating cutting knives are provided on the sides of the box tray below the lifting platform, and four heating cutting knives are connected to the horizontal driving components correspondingly installed on the lifting platform; an upper suction cup assembly is provided at the bottom of the lifting platform, and a lower suction cup assembly is correspondingly provided above the film tearing platform, and the two suction cup assemblies are connected to an external negative pressure source; a supporting mechanism for lifting the box tray upward is also provided below the film tearing platform; a material digging mechanism for pushing the box tray to a feeding port on the other side is provided on one side of the film tearing platform; a film feeding mechanism is also vertically provided on the lifting platform, and the film feeding mechanism is used to send the torn packaging film to the heating and compression assembly arranged below the film tearing platform, and the heating and compression assembly is used to heat the torn packaging film and squeeze it into a sheet.

[0006] Preferably, the film tearing platform includes a horizontally arranged roller conveyor, and the lower suction cup assembly and the supporting mechanism are both arranged below the roller gap of the roller conveyor; the lifting platform is installed at the feeding tail end of the roller conveyor, and a baffle for positioning the box holder is provided at the tail end of the roller conveyor.

[0007] Preferably, the horizontal driving assembly comprises a second telescopic cylinder, which is horizontally installed below the lifting platform, and a piston rod of the second telescopic cylinder is fixedly connected to the corresponding heating cutting knife.

[0008] Preferably, the supporting mechanism comprises a third telescopic rod, and the third telescopic rod is vertically installed upward below the roller gap of the roller conveyor.

[0009] Preferably, the material removal mechanism includes a fourth telescopic cylinder and a push plate, the push plate is horizontally arranged on the side of the box tray opposite to the unloading port, the fourth telescopic cylinder is horizontally installed perpendicular to the push plate under the roller conveyor, and the push plate is fixedly connected to the piston rod of the fourth telescopic cylinder through a connecting plate that passes through the gap between the rollers.

[0010] Preferably, the film feeding mechanism comprises a fifth telescopic cylinder vertically downwardly mounted on the lifting platform, and a piston rod of the fifth telescopic cylinder penetrates through the roller gap of the roller conveyor and is arranged corresponding to the feed port of the heating roller assembly.

[0011] Preferably, the heating and compression assembly includes two heating rollers rotating in opposite directions and a shell, the shell is installed under the roller conveyor, and the two heating rollers are rotatably installed in the shell; the feed port above the shell is arranged corresponding to the film feeding mechanism; the first gear is coaxially installed on the end of the rotating shaft of the heating roller, the two first gears are meshed, and the second gear is installed on the output shaft of the motor installed on the shell, and the second gear is meshed with one of the first gears.

[0012] Preferably, a material receiving tray is provided at the material discharge port below the shell.

[0013] Preferably, a unloading conveyor is provided at the unloading port of the roller conveyor.

[0014] The beneficial effects of the utility model are:

[0015] 1. The box holder with packaging film is transported from left to right to the baffle plate and reaches the limit position. At this time, it is just below the lifting platform, so the box holder is effectively positioned. Then the lifting plate is driven up and down by the first telescopic cylinder, thereby driving the heating cutter, upper suction cup assembly, film feeding mechanism and other mechanisms to move up and down synchronously, thereby realizing the rapid film tearing action.

[0016] 2. The corresponding heating cutter is driven by the second telescopic cylinder to approach the side wall of the box tray, so that the packaging film is cut from the middle of the box tray by the high-temperature heating cutter, which can realize the rapid disconnection operation of the packaging film and make the separation of the packaging film more efficient.

[0017] 3. When the lifting platform moves downward, the upper suction cup assembly can move downward with it and absorb the packaging film on the top of the box tray, while the packaging film at the bottom of the box tray is absorbed by the lower suction cup assembly. When the heated cutting knife cuts the packaging film, the lifting platform is used to drive the upper suction cup assembly to rise, so that the packaging film above the box tray can be torn off the box tray.

[0018] 4. When the upper suction cup assembly tears off the cut upper packaging film, the lower packaging film is adsorbed by the lower suction cup assembly, and the third telescopic cylinder moves upward to lift the box holder body, so that the lower packaging film can be torn off the box holder, and then the material discharging mechanism set on one side of the film tearing platform is used to push the box holder body to the unloading port on the side of the roller conveyor.

[0019] 5. When the fourth telescopic cylinder is in motion, the push plate is driven to move backward horizontally through the connecting plate, so that the box tray on the roller conveyor can be smoothly sent to the unloading port, and the film tearing operation of disconnecting the packaging film below can be completed.

[0020] 6. After the box tray tears off the packaging film, the fifth telescopic cylinder extends downward to send the packaging film adsorbed on the upper suction cup assembly and the lower suction cup assembly through the roller gap to the heating roller assembly for centralized processing, which is more convenient for the collection and processing of the packaging film.

[0021] 7. The power of the motor is transmitted to the two first gears through the second gear, which in turn drives the two heating rollers to rotate in opposite directions, thereby heating and squeezing the packaging film from the film feeding mechanism, so that the packaging film is compressed into sheets and collected in the receiving tray, which is more convenient for the subsequent recycling of the packaging film. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the installation of the lifting platform of the utility model;

[0024] Figure 3 This is a schematic diagram of the installation of the roller conveyor and the unloading conveyor of the utility model;

[0025] Figure 4 It is a side view of the utility model. DETAILED DESCRIPTION

[0026] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not intended to limit the scope of use of the present invention.

[0027] like Figure 1-4 As shown, the utility model proposes a film-opening device for a box tray packaging film, including a film-tearing platform, which includes a horizontally arranged roller conveyor 1, a lifting platform installed above the right feeding tail end of the roller conveyor 1, and a baffle 11 for positioning the box tray is provided at the tail end of the roller conveyor 1. The box tray with packaging film is conveyed from left to right to the baffle 11 and reaches the limit position, at which time it is just below the lifting platform, thereby effectively positioning the position of the box tray.

[0028] The lifting platform includes a bracket 22, a lifting plate 21 and a first telescopic cylinder 23. The bracket 22 is installed on both sides of the roller conveyor 1. The lifting plate 21 is horizontally arranged and slidably installed on the bracket 22. The first telescopic cylinder 23 is vertically installed on the bracket 22, and its piston rod is fixedly connected to the lifting plate 21. The lifting plate 21 is driven up and down by the first telescopic cylinder 23, thereby driving the heating cutter 3, the upper suction cup assembly 71, the film feeding mechanism and other mechanisms to move up and down synchronously, thereby realizing a rapid film tearing action.

[0029] Corresponding heating cutters 3 are arranged on the sides of the box holder below the lifting plate 21, and four heating cutters 3 are connected to the corresponding horizontal drive components installed on the lifting platform. Among them, the heating cutter 3 adopts the structure of the electric heating cutter 3 in the prior art. The horizontal drive component includes four second telescopic cylinders 31, and the four second telescopic cylinders 31 are horizontally installed below the lifting plate 21. The piston rod of each second telescopic cylinder 31 is fixedly connected to the corresponding heating cutter 3. The corresponding heating cutter 3 is driven to approach the side wall of the box holder by the second telescopic cylinder 31, so that the packaging film is cut from the middle of the box holder by the high-temperature heating cutter 3, which can realize the quick disconnection operation of the packaging film and make the separation of the packaging film more efficient.

[0030] An upper suction cup assembly 71 is provided at the bottom of the lifting plate 21, and a lower suction cup assembly 72 is correspondingly provided above the film tearing platform. The multiple suction cups included in the two suction cup assemblies are all connected to an external negative pressure source. The lower suction cup assembly 72 and the supporting mechanism are both arranged below the roller gap of the roller conveyor 1. When the lifting platform moves downward, the upper suction cup assembly 71 can move downward with it and absorb the packaging film on the top of the box tray, while the packaging film at the bottom of the box tray is absorbed by the lower suction cup assembly 72. After the heating cutter 3 cuts the packaging film, the lifting platform is used to drive the upper suction cup assembly 71 to rise, so that the packaging film above the box tray can be torn off the box tray.

[0031] A supporting mechanism for lifting the box holder upward is also provided below the film tearing platform. The supporting mechanism includes a third telescopic cylinder 8, which is vertically installed upward below the roller gap of the roller conveyor 1. When the upper suction cup assembly 71 tears the cut upper packaging film, the lower packaging film is sucked by the lower suction cup assembly 72, and the box holder body is lifted up by the upward movement of the third telescopic cylinder, so that the lower packaging film can be torn off the box holder, and then the box holder body is pushed to the unloading port 10 on the side of the roller conveyor 1 by the material diverting mechanism provided on one side of the film tearing platform.

[0032] A feeding conveyor 12 is provided at the feeding port 10 on the other side of the film tearing platform away from the material-discharging mechanism. The box tray with the packaging film torn off is pushed to the feeding conveyor 12 through the feeding port 10 by the material-discharging mechanism, and is sent to the next process by the feeding conveyor 12. Among them, the material-discharging mechanism includes a fourth telescopic cylinder 43 and a push plate 41. The push plate 41 is opposite to the feeding port 10 and is horizontally arranged on the side of the box tray. The fourth telescopic cylinder 43 is horizontally installed perpendicular to the push plate 41 below the roller conveyor 1. The push plate 41 is fixedly connected to the piston rod of the fourth telescopic cylinder 43 through a connecting plate 42 that penetrates the gap between the rollers. When the fourth telescopic cylinder 43 is in motion, the push plate 41 is driven to move backward horizontally through the connecting plate 42, so that the box tray on the roller conveyor 1 can be smoothly sent to the feeding port 10, and the film tearing operation of disconnecting the packaging film below is completed.

[0033] The lifting platform is also vertically provided with a film feeding mechanism, which is used to feed the torn packaging film to the heating and compression assembly provided below the film tearing platform. The film feeding mechanism includes a fifth telescopic cylinder 5 vertically downwardly installed on the lifting platform, and the piston rod of the fifth telescopic cylinder 5 penetrates the roller gap of the roller conveyor 1 and is provided corresponding to the feed port of the heating roller 60 assembly. After the packaging film is torn off by the box holder, the packaging film adsorbed on the upper suction cup assembly 71 and the lower suction cup assembly 72 can be sent to the heating roller 60 assembly through the roller gap by using the downward extension action of the fifth telescopic cylinder 5 for centralized processing, which is more convenient for the collection and processing of the packaging film.

[0034] The heating and compression assembly is used to heat and extrude the torn packaging film into a sheet. The heating and compression assembly includes two heating rollers 60 and a shell 6 that rotate in opposite directions. The shell 6 is installed below the roller conveyor 1, and the two heating rollers 60 are rotatably installed in the shell 6. The two heating rollers 60 adopt the structure of the electric heating roller 60 in the prior art. The feed port above the shell 6 is set corresponding to the film feeding mechanism. The ends of the rotating shafts of the two heating rollers 60 are coaxially mounted with a second gear 6362, and the two second gears 6362 are meshed. The output shaft of the motor installed on the shell 6 is mounted with a second gear, and the second gear is meshed with one of the second gears 6362. A receiving tray 61 is provided at the discharge port below the shell 6. The power of the motor is transmitted to the two second gears 6362 through the second gear, thereby driving the two heating rollers 60 to rotate in opposite directions, so that the packaging film from the film feeding mechanism can be heated and squeezed, so that the packaging film is compressed into a sheet and then collected in the receiving tray 61, which is more convenient for the subsequent recycling of the packaging film.

[0035] When the utility model is used, after the box tray is transported by the roller conveyor 1 to the limit position of the baffle 11, the first telescopic cylinder 23 is actuated to drive the lifting plate 21 to descend; then the second telescopic cylinder 31 drives the heating cutter 3 to move, so that it is close to the outer packaging film of the box tray, and the heating cutter 3 cuts the packaging film by high temperature; the two suction cup assemblies located at the upper and lower parts of the box tray use negative pressure to absorb the cut packaging film, and the first telescopic cylinder 23 drives the lifting plate 21 to rise, so that the broken packaging film above the box tray is separated from the box tray; the third telescopic cylinder located below the box tray lifts the box tray , so that the broken packaging film under the box tray is completely separated from the box tray; the fourth telescopic cylinder 43 drives the push plate 41 to move horizontally, and sends the box tray on the roller conveyor 1 to the unloading conveyor 12 through the unloading port 10; the fifth telescopic cylinder 5 extends downward, and the packaging film adsorbed on the two suction cup assemblies can be sent to the heating roller 60 assembly through the roller gap. The two heating rollers 60 rotate in opposite directions, so that the packaging film from the film feeding mechanism can be heated and squeezed, so that the packaging film is compressed into sheets and then collected in the receiving tray 61, and the box tray film removal action is completed.

[0036] Obviously, the embodiments described above are only some embodiments of the present application, rather than all embodiments. The preferred embodiments of the present application are given in the accompanying drawings, but they do not limit the patent scope of the present application. The present application can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present application more thorough and comprehensive. Although the present application is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to perform equivalent replacement of some of the technical features therein. Any equivalent structure made using the contents of the specification and drawings of this application, directly or indirectly used in other related technical fields, is similarly within the scope of patent protection of this application.

Claims

1. A film-opening device for a box tray packaging film, comprising a film-tearing platform, characterized in that: A lifting platform is provided above the film tearing platform, and corresponding heating cutting knives are provided on the sides of the box holder below the lifting platform, and the four heating cutting knives are connected to the corresponding horizontal driving components installed on the lifting platform; an upper suction cup assembly is provided at the bottom of the lifting platform, and a lower suction cup assembly is correspondingly provided above the film tearing platform, and the two suction cup assemblies are connected to an external negative pressure source; a supporting mechanism for lifting the box holder upward is also provided below the film tearing platform; a material discharging mechanism for pushing the box holder to the unloading port on the other side is provided on one side of the film tearing platform; a film feeding mechanism is also vertically provided on the lifting platform, and the film feeding mechanism is used to feed the torn packaging film to the heating and compression assembly arranged below the film tearing platform, and the heating and compression assembly is used to heat the torn packaging film and extrude it into sheets.

2. The film opening device for box tray packaging film according to claim 1, characterized in that: The film tearing platform includes a horizontally arranged roller conveyor, and the lower suction cup assembly and the supporting mechanism are both arranged below the roller gap of the roller conveyor; the lifting platform is installed at the feeding tail end of the roller conveyor, and a baffle for positioning the box holder is provided at the tail end of the roller conveyor.

3. The film opening device for box tray packaging film according to claim 1, characterized in that: The horizontal driving assembly comprises a second telescopic cylinder, which is horizontally installed below the lifting platform, and a piston rod of the second telescopic cylinder is fixedly connected to a corresponding heating cutting knife.

4. The film opening device for box tray packaging film according to claim 2, characterized in that: The supporting mechanism comprises a third telescopic rod, and the third telescopic rod is vertically installed upward below the roller gap of the roller conveyor.

5. The film opening device for box tray packaging film according to claim 2, characterized in that: The material shifting mechanism includes a fourth telescopic cylinder and a push plate. The push plate is horizontally arranged on the side of the box holder opposite to the material discharge port. The fourth telescopic cylinder is horizontally installed perpendicular to the push plate under the roller conveyor. The push plate is fixedly connected to the piston rod of the fourth telescopic cylinder through a connecting plate that passes through the gap between the rollers.

6. The film opening device for box tray packaging film according to claim 2, characterized in that: The film feeding mechanism comprises a fifth telescopic cylinder vertically downwardly mounted on the lifting platform, a piston rod of the fifth telescopic cylinder penetrates through the roller gap of the roller conveyor and is arranged corresponding to the feed port of the heating roller assembly.

7. The film opening device for box tray packaging film according to claim 2, characterized in that: The heating and compression assembly includes two heating rollers rotating in opposite directions and a shell, the shell is installed below the roller conveyor, and the two heating rollers are rotatably installed in the shell; the feed port above the shell is arranged corresponding to the film feeding mechanism; a first gear is coaxially installed on the end of the rotating shaft of the heating roller, and the two first gears are meshed, and a second gear is installed on the output shaft of the motor installed on the shell, and the second gear is meshed with one of the first gears.

8. The film opening device for box tray packaging film according to claim 7, characterized in that: A material receiving tray is provided at the material discharge port below the shell.

9. The film opening device for box tray packaging film according to claim 1, characterized in that: A material discharge conveyor is provided at the material discharge port.