Brush roller storage rack
By designing a brush roller storage rack using inclined support rods and support grooves, the problems of chaos, congestion and low production efficiency in brush roller placement and inspection are solved, and the rapid placement and convenient inspection of brush rollers are achieved, and the production efficiency is improved.
Patent Information
- Application Number
- CN202421900620.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-07
AI Technical Summary
In the aluminum processing hot rolling process, the placement and inspection of brush rollers are confusing, crowded and low production efficiency, especially when secondary transport is required for inspection, which increases the labor intensity.
A brush roller storage rack is designed, adopting a support rod and support groove structure extending inclined upwards. The brush roller is supported in the support groove by rotatingly, achieving rapid placement and inspection, and avoiding the unloading and secondary transport of the brush roller.
Through this storage rack, the placement and inspection of brush rollers becomes faster and more convenient, reducing labor intensity, improving production efficiency, and reducing chaos and congestion at the production site.
Smart Images

Figure CN222876636U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum plate and strip hot rolling mills, in particular to a brush roller storage rack. Background Art
[0002] In the hot rolling process of aluminum processing, brush rollers are required to stick aluminum; and in order to meet production needs, there are a large number of brush rollers on site. Each time the brush rollers are disassembled, they need to be removed and then cleaned and dried. The dried brush rollers need to be manually inspected for surface cleanliness and bristle quality before they can be assembled and used.
[0003] A large number of brush rollers are placed at the production site, causing chaos and congestion at the production site, which is not conducive to distinguishing the brush rollers. At the same time, when the brush rollers need to be inspected, the brush rollers need to be transported to the roller acceptance inspection table for a second time, which increases the labor intensity and reduces production efficiency. Utility Model Content
[0004] The utility model aims to provide a brush roller storage rack, which realizes the rapid placement of the brush roller by arranging a support rod extending obliquely upward, and the brush roller is rotatably supported in the support groove, and when inspection is required, the outer peripheral surface of the brush roller can be inspected by directly rotating the brush roller on the support rack without removing the brush roller.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a brush roller storage rack, including a support frame, on which support grooves for horizontally placing the brush roller are provided from top to bottom, and the spacing between the upper and lower adjacent support grooves is greater than the diameter of the brush roller; support components are symmetrically installed on the support frame on both sides of the brush roller, and the support components include support rods installed on the support frame and extending obliquely upward, and a support groove is formed between the support rod and the support frame; the brush roller is rotatably supported in the support groove.
[0006] After adopting the above structure, when the brush roller needs to be stored, the brush roller is placed on the support rod. Because the support rod extends upward at an angle, the brush roller rolls to the bottom of the support groove under the action of gravity, thus supporting the brush roller. The brush roller is arranged up and down, and rotates and supports in the support groove, so that there is no obstruction between them, which is convenient for subsequent inspection work; when inspection is required, the outer peripheral surface of the brush roller can be inspected by directly rotating the brush roller on the support frame, and the brush roller does not need to be removed, which is convenient and fast, reduces the labor intensity of secondary transportation, and improves production efficiency.
[0007] In order to ensure the stability of the support frame and to ensure a certain offset between the upper and lower adjacent brush rollers, thereby facilitating the placement and inspection of the brush rollers, the support frame is an isosceles trapezoidal structure, and the support grooves are symmetrically arranged on its two waist slopes.
[0008] In order to prevent the brush roller from colliding with the support frame when sliding downward, and from being worn against the support frame during rotation, which makes maintenance inconvenient, an arc-shaped baffle is provided at the intersection of the support rod and the support frame. The arc-shaped baffle and the support rod form a support groove. The support groove has a U-shaped structure, and the brush roller rolls smoothly from the support rod to the bottom of the support groove.
[0009] In order to change sliding friction into rolling friction, when the brush roller needs to be inspected, it is convenient for the brush roller to rotate, so a roller shaft is rotatably installed at the bottom of the arc baffle and the support rod in contact with the brush roller. The rotation direction of the roller shaft is consistent with the rotation direction of the brush roller, and the brush roller is supported on the roller shaft.
[0010] In order to facilitate the disassembly of the support frame and reduce the floor space when not in use, the support frame includes a left trapezoidal frame and a right trapezoidal frame, and the left trapezoidal frame and the right trapezoidal frame are detachably connected via a connecting rod.
[0011] In order to facilitate the disassembly and maintenance of the support assembly or the adjustment of the distance between the upper and lower adjacent brush rollers, the support assembly can be detachably mounted on the support frame.
[0012] In order to achieve rapid installation of the support assembly, the support assembly includes a connecting plate, a support rod and an arc-shaped baffle fixed on one side of the connecting plate, and a rotating shaft fixed on the other side of the connecting plate; a mounting hole for inserting and rotating the rotating shaft is provided on the support frame; a baffle is also fixed on the side of the connecting plate, and when the rotating shaft is inserted into the mounting hole, the baffle is located on one side of the column of the support frame.
[0013] In order to ensure the position accuracy of the support assembly after installation, the baffle is in a right-angle shape. The baffle and the connecting plate form a groove structure, and the columns of the support frame are inserted into the groove structure.
[0014] In order to improve the strength of the left trapezoidal frame and the right trapezoidal frame, a reinforcing rod is arranged in the middle of the left trapezoidal frame and the right trapezoidal frame between the two waists.
[0015] After adopting the above technical solution, the beneficial effects of the utility model are:
[0016] The utility model discloses a brush roller storage rack which solves the technical problem that a large number of brush rollers are placed on the production site in the prior art, which not only causes chaos and congestion on the production site, but also is not conducive to distinguishing the brush rollers. At the same time, when inspection is required, the brush rollers need to be transported for a second time. The utility model provides a support rod which extends upwardly and is inclined, and the brush rollers are rotatably supported in the support grooves, thereby realizing the rapid placement of the brush rollers. At the same time, when inspection is required, the outer peripheral surface of the brush roller can be inspected by directly rotating the brush roller on the support rack without removing the brush rollers. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1This is a structural schematic diagram of a brush roller storage rack of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the supporting position of the support assembly and the brush roller;
[0019] Figure 3 is a schematic diagram of the installation structure of the support assembly in the second embodiment;
[0020] Figure 4 yes Figure 3 A partial enlarged view of middle A;
[0021] Figure 5 It is a structural diagram of the support assembly.
[0022] In the figure, 1. support frame, 11. left trapezoidal frame, 12. right trapezoidal frame, 13. connecting rod, 14. hand-tightening bolt, 15. mounting hole, 16. reinforcing rod, 17. column, 2. brush roller, 3. support assembly, 31. support rod, 32. arc baffle, 33. roller shaft, 34. connecting plate, 35. rotating shaft, 36. baffle. DETAILED DESCRIPTION
[0023] The utility model is further described below in conjunction with the accompanying drawings.
[0024] The positions mentioned in this specification are based on the positions of the brush roller storage rack of the utility model during normal operation, and do not limit the positions during storage and transportation. They only represent relative position relationships, not absolute position relationships.
[0025] Embodiment 1:
[0026] like Figure 1 and Figure 2 As shown together, a brush roller storage rack includes a support frame 1, and the support frame 1 is provided with support grooves for horizontally placing the brush roller 2 from top to bottom, and the spacing between the upper and lower adjacent support grooves is greater than the diameter of the brush roller 2.
[0027] Support components 3 are symmetrically installed on both sides of the brush roller 2 on the support frame 1. The support component 3 includes a support rod 31 installed on the support frame 1 and extending obliquely upward. A support groove is formed between the support rod 31 and the support frame 1; the brush roller 2 is rotatably supported in the support groove.
[0028] When the brush roller 2 needs to be stored, the brush roller 2 is placed on the support rod 31. Because the support rod 31 extends upward at an angle, the brush roller 2 rolls to the bottom of the support groove under the action of gravity, thereby supporting the brush roller 2. The brush roller 2 is arranged up and down, and is supported and rotated in the support groove, so that there is no obstruction between them; when inspection is required, the outer peripheral surface of the brush roller 2 can be inspected by directly rotating the brush roller 2 on the support frame 1, without removing the brush roller 2.
[0029] In order to ensure the stability of the support frame 1 and to ensure a certain offset between the upper and lower adjacent brush rollers 2, thereby facilitating the placement and inspection of the brush rollers 2, the support frame 1 is an isosceles trapezoidal structure; the support grooves are symmetrically arranged on its two waist slopes, thereby ensuring that the force on both sides of the support frame 1 is stable and avoiding sideways tilting.
[0030] In order to prevent the brush roller 2 from sliding downward and colliding with the support frame 1 when entering the support groove; at the same time, the brush roller 2 is worn against the support frame 1 during the inspection rotation process, an arc-shaped baffle 32 is provided at the intersection of the support rod 31 and the support frame 1, and the arc-shaped baffle 32 and the support rod 31 form a support groove, and the support groove has a U-shaped structure, so that the brush roller 2 rolls smoothly from the support rod 31 to the bottom of the support groove.
[0031] Furthermore, in order to change the sliding friction between the brush roller 2 and the support groove into rolling friction, so as to facilitate the rotation of the brush roller 2 during inspection, a roller shaft 33 is rotatably installed at the bottom of the arc baffle 32 and the support rod 31 in contact with the brush roller 2. The rotation direction of the roller shaft 33 is consistent with the rotation direction of the brush roller 2, and the brush roller 2 is supported on the roller shaft 33.
[0032] Embodiment 2:
[0033] like Figure 3 , Figure 4 and Figure 5 As shown in the figure, because the brush roller storage rack is relatively large and occupies a lot of space, it causes congestion at the production site, which is not conducive to production and safety. Therefore, the support frame 1 includes a left trapezoidal frame 11 and a right trapezoidal frame 12, and the left trapezoidal frame 11 and the right trapezoidal frame 12 are detachably connected through a connecting rod 13. In order to strengthen the left trapezoidal frame 11 and the right trapezoidal frame 12, a reinforcing rod 16 is further provided in the middle of the left trapezoidal frame 11 and the right trapezoidal frame 12 between the two waists.
[0034] In this embodiment, four connecting rods 13 are provided, which are respectively located at the four corners of the left trapezoidal frame 11 and the right trapezoidal frame 12. The left trapezoidal frame 11 and the right trapezoidal frame 12 are fixedly connected to the connecting rods 13 as a whole by hand screw bolts 14. When not in use, the brush roller storage rack can be disassembled by unscrewing the hand screw bolts 14.
[0035] Furthermore, in order to facilitate the adjustment of the distance between adjacent support grooves or to facilitate the replacement and maintenance of the support assembly 3, the support assembly 3 can be detachably mounted on the support frame 1. In this embodiment, the support assembly 3 includes a connecting plate 34, a support rod 31 and an arc-shaped baffle 32 are fixed on one side of the connecting plate 34, and a rotating shaft 35 is fixed on the other side of the connecting plate 34; a mounting hole 15 for the rotating shaft 35 to be inserted and rotated is provided on the support frame 1; a baffle 36 is also fixed to the side of the connecting plate 34, and when the rotating shaft 35 is inserted into the mounting hole 15, the baffle 36 is located on one side of the column 17 of the support frame 1.
[0036] In order to achieve stable limiting of the baffle 36 , the baffle 36 is in a right-angle shape. The baffle 36 and the connecting plate 34 form a groove structure, and the column 17 of the support frame 1 is inserted into the groove structure.
[0037] In this embodiment, the installation method of the support assembly 3 is:
[0038] The rotating shaft 35 is inserted into the mounting hole 15, and the baffle 36 is vertically arranged. Figure 4 As shown, when the rotating shaft 35 is inserted to the bottom, the support assembly 3 is rotated, and the baffle plate 36 and the connecting plate 34 form a groove structure that is just stuck on the column 17 of the support frame 1, thereby achieving position locking.
[0039] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.
Claims
1. A brush roller storage rack, characterized in that: The support frame comprises a support frame, wherein the support frame is provided with support grooves for horizontally placing the brush roller from top to bottom, and the spacing between the upper and lower adjacent support grooves is greater than the diameter of the brush roller; The support frame is symmetrically mounted with support components on both sides of the brush roller, and the support components include support rods mounted on the support frame and extending obliquely upward, and the support groove is formed between the support rods and the support frame; The brush roller is rotatably supported in the supporting groove.
2. A brush roller storage rack according to claim 1, characterized in that: The support frame is an isosceles trapezoidal structure, and the support grooves are symmetrically arranged on the two waist slopes thereof.
3. A brush roller storage rack according to claim 1, characterized in that: An arc-shaped baffle is arranged at the intersection of the support rod and the support frame, and the arc-shaped baffle and the support rod form the support groove, which is a U-shaped structure, and the brush roller rolls smoothly from the support rod to the bottom of the support groove.
4. A brush roller storage rack according to claim 3, characterized in that: A roller shaft is rotatably mounted at the bottom of the arc-shaped baffle plate and the support rod at the contact position with the brush roller. The rotation direction of the roller shaft is consistent with the rotation direction of the brush roller, and the brush roller is supported on the roller shaft.
5. The brush roller storage rack according to claim 2, characterized in that: The support frame comprises a left trapezoidal frame and a right trapezoidal frame, and the left trapezoidal frame and the right trapezoidal frame are detachably connected via a connecting rod.
6. A brush roller storage rack according to claim 4, characterized in that: The support assembly is detachably mounted on the support frame.
7. A brush roller storage rack according to claim 6, characterized in that: The support assembly includes a connecting plate, the support rod and the arc-shaped baffle are fixed on one surface of the connecting plate, and a rotating shaft is fixed on the other surface of the connecting plate; the support frame is provided with a mounting hole for the rotating shaft to be inserted and rotated; A baffle is also fixed to the side of the connecting plate. When the rotating shaft is inserted into the mounting hole, the baffle is located on one side of the column of the supporting frame.
8. A brush roller storage rack according to claim 7, characterized in that: The baffle is in a right-angle shape, and the baffle and the connecting plate form a groove-shaped structure, and the columns of the support frame are inserted into the groove-shaped structure.
9. The brush roller storage rack according to claim 5, characterized in that: A reinforcing rod is also arranged between the two waists in the middle of the left trapezoidal frame and the right trapezoidal frame.