Quantitative discharging hopper

By designing two interlaced hoppers and using vibration technology, the existing quantitative hoppers have low efficiency and large errors have been solved, and more efficient and accurate quantitative loading has been achieved.

CN222876790UActive Publication Date: 2025-05-16LOTUS HEALTH IND GRP FOOD CO LTD
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Patent Information

Application Number
CN202422360097.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-05-16
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing quantitative download hoppers are inefficient in weighing and cutting operations, especially for powdered materials, the materials are prone to adhere to the inner wall of the hopper, causing errors.

Method used

A quantitative download hopper is designed, with two hoppers that interlaced for weighing and downloading work, and vibrated by hitting the surface of the hopper to prevent material from adhering to the inner wall.

Benefits of technology

Improve production efficiency, reduce material adhesion errors, and ensure the accuracy of quantitative cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The quantitative discharging hopper comprises a base and a discharging mechanism, the upper end of the base is connected with a connecting frame in a rotating mode, the end, away from the center of the base, of the connecting frame is connected with a hopper in a sliding mode through a guide column, and the discharging mechanism comprises sliding frames, a sliding column, a hammer and a first tension spring. The sliding columns are connected to the middle of the interior of the sliding frame in a sliding mode, hammers are arranged at the upper ends and the lower ends of the sliding columns, the hammers and the hoppers are installed in a matched mode, first tension springs are arranged between the sides, away from the centers of the hoppers, of the sliding frames and the outer side ends of the sliding columns, and the outer surfaces of the ends, away from the centers of the hoppers, of the sliding columns are sleeved with the first tension springs. The two hoppers carry out weighing and discharging work in a staggered mode, production efficiency is improved, the hoppers can be vibrated by continuously beating the hoppers during discharging, and therefore errors caused by the fact that materials are attached to the inner walls of the hoppers are prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of food production feeding, in particular to a quantitative feeding hopper. Background Art

[0002] With the improvement of people's living standards, the demand for food consumption market continues to increase. The food industry is regarded as a sunrise industry with a huge market size and great development potential. In this context, the food industry is facing many changes and challenges. In order to improve production efficiency and reduce costs, most food production lines adopt mechanized automatic production lines. In automatic production lines, quantitative feeding hoppers are indispensable. The existing quantitative feeding hoppers are mostly composed of hoppers, weighing sensors and pneumatic valves. When weighing materials, the materials enter the hopper, the weighing sensor detects the weight of the materials, and the feeding is stopped after the weight reaches the standard. The pneumatic valve opens and the quantitative materials enter the next process. The traditional quantitative feeding hopper has only one hopper, and the weighing and feeding work are carried out in sequence, which has low production efficiency. When working, especially when quantitatively weighing powdered materials, the materials are fed in a static state. Due to the light weight of the materials, the materials often adhere to the inner wall of the hopper, causing errors. For this reason, we propose a quantitative feeding hopper. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a quantitative discharge hopper, which is provided with two hoppers. The two hoppers are staggered to perform weighing and discharge work, thereby improving production efficiency. When discharging materials, the hoppers can be vibrated by continuously hitting the hoppers, thereby preventing materials from adhering to the inner wall of the hopper and causing errors, and can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a quantitative feeding hopper, comprising a base and a feeding mechanism;

[0005] Base: The upper end of the base is rotatably connected to a connecting frame, and the end of the connecting frame away from the center of the base is slidably connected to the hopper through a guide column;

[0006] Unloading mechanism: It includes a sliding frame, a sliding column, a hammer, and a tension spring. The sliding frame is slidably connected to the front and rear sides of the hopper respectively, and the sliding columns are slidably connected to the inner middle of the sliding frame. Hammers are provided at the upper and lower ends of the sliding column, and the hammers are installed in cooperation with the hopper. A tension spring is provided between the side of the sliding frame away from the center of the hopper and the outer end of the sliding column. The tension spring is sleeved on the outer surface of the end of the sliding column away from the center of the hopper to provide a basis for the vibration of the hopper. Two hoppers are provided, and the two hoppers are staggered for weighing and unloading, which improves production efficiency. When unloading, the hopper can be vibrated by continuously hitting the hopper, thereby preventing the material from adhering to the inner wall of the hopper and causing errors.

[0007] Furthermore, the unloading mechanism also includes protrusions, which are evenly arranged in the middle of the front and rear sides of the hopper. The middle of the outer surface of the sliding column is installed in cooperation with the protrusion on the same side, so that the sliding column can be moved forward and backward quickly to achieve the purpose of the hammer hitting the hopper.

[0008] Furthermore, the unloading mechanism also includes an opening and closing component, which includes a partition, a connecting rod and two tension springs. The partitions are slidably connected to the inner lower end of the hopper, and the connecting rods are slidably connected to the front and rear lower ends of the hopper through mounting blocks. The end of the connecting rod away from the base is fixedly connected to the partition on the same side, and the side of the connecting rod close to the base is fixedly connected to the lower end of the vertically adjacent sliding frame. Two tension springs are provided between the side of the mounting block away from the center of the base and the end of the connecting rod away from the center of the base. The two tension springs are sleeved on the outer surface of the connecting rod, and unloading can be carried out by opening and closing the partition.

[0009] Furthermore, the opening and closing assembly also includes an electric push rod, which is respectively arranged on the front and rear sides of the upper end of the base. The input ends of the electric push rods are electrically connected to the output ends of the single-chip microcomputer. The telescopic end of the electric push rod is installed in cooperation with the end of the connecting rod close to the center of the base to provide stable drive for the unloading work.

[0010] Furthermore, the unloading mechanism also includes a deflection assembly, which also includes a motor, a gear and an outer gear ring. The motor is arranged in the middle of the inner left side of the base, the input end of the motor is electrically connected to the output end of the single-chip microcomputer, the gear is arranged at the upper end of the output shaft of the motor, and the outer gear ring is arranged at the lower end of the outer surface of the connecting frame. The gear is meshed and connected with the outer gear ring to provide a stable front end for the alternating operation of the two hoppers.

[0011] Furthermore, the unloading mechanism also includes a weighing sensor, which is arranged in the middle of one end of the connecting frame away from the center of the base. The weighing sensor is electrically connected to the single-chip microcomputer in both directions. The upper end of the weighing sensor located on the same side is fitted with the lower end of the hopper on one side close to the center of the base, so as to quickly detect the weight of the material and realize the quantification of the material.

[0012] Furthermore, it also includes a single-chip microcomputer, which is arranged in the middle of the front end of the base, and the input end of the single-chip microcomputer is electrically connected to an external power supply to provide a control effect for the quantitative feeding work.

[0013] Compared with the prior art, the utility model has the following advantages:

[0014] 1. When the hopper on one side is weighing the material, the hopper on the other side is unloading the material. After the unloading work is completed, the hopper on the other side is also weighed. The connecting frame rotates 180 degrees, and the two hoppers exchange positions, and weighing and unloading work are carried out alternately, which improves production efficiency.

[0015] 2. When unloading, the electric push rod pushes the partition and the connecting rod to the right, and the material falls. At the same time, the sliding frame also moves the sliding column and the hammer to the right. The sliding column will move back and forth when passing the protrusion, and the hammer will also move synchronously, constantly hitting the surface of the hopper to make the hopper vibrate. The vibration can make the material inside the hopper fall more thoroughly, thereby preventing the material from adhering to the inner wall of the hopper and causing errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a cross-sectional structural diagram of the material feeding mechanism of the utility model;

[0018] Figure 3 It is a schematic diagram of the structure of the feeding mechanism of the utility model.

[0019] In the figure: 1 base, 2 connecting frame, 3 hopper, 4 unloading mechanism, 41 sliding frame, 42 sliding column, 43 hammer, 44 tension spring 1, 45 protrusion, 46 opening and closing assembly, 461 partition, 462 connecting rod, 463 tension spring 2, 464 electric push rod, 47 deflection assembly, 471 motor, 472 gear, 473 external gear ring, 48 weighing sensor, 5 single chip computer. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-3 , This embodiment provides a technical solution: a quantitative feeding hopper, comprising a base 1 and a feeding mechanism 4;

[0022] Base 1: The upper end thereof is rotatably connected to a connecting frame 2, and one end of the connecting frame 2 away from the center of the base 1 is slidably connected to a hopper 3 through a guide column. The inner wall of the hopper 3 is an inclined inner wall, and also includes a single-chip microcomputer 5, which is arranged in the middle of the front end of the base 1. The input end of the single-chip microcomputer 5 is electrically connected to an external power supply to provide a control effect for quantitative feeding;

[0023] The material discharging mechanism 4 includes a sliding frame 41, a sliding column 42, a hammer 43, and a tension spring 44. The sliding frame 41 is slidably connected to the front and rear sides of the hopper 3 respectively. The sliding columns 42 are slidably connected to the inner middle of the sliding frame 41. The upper and lower ends of the sliding column 42 are provided with hammers 43. The hammers 43 are installed in cooperation with the hopper 3. The hammers 43 are rubber hammers. A tension spring 44 is provided between the side of the sliding frame 41 away from the center of the hopper 3 and the outer end of the sliding column 42. The tension spring 44 is sleeved on the outer surface of the end of the sliding column 42 away from the center of the hopper 3 to provide a basis for the vibration of the hopper 3. The material discharging mechanism 4 also includes a protrusion 45. The protrusion 45 is evenly arranged in the middle of the front and rear sides of the hopper 3. The protrusion 45 is a triangular protrusion. The middle of the outer surface of the sliding column 42 is connected to the protrusion on the same side. The lifting mechanism 45 is installed in cooperation with the sliding column 42, which can quickly move the sliding column 42 forward and backward to achieve the purpose of the hammer 43 hitting the hopper 3. The unloading mechanism 4 also includes an opening and closing component 46, which includes a partition 461, a connecting rod 462 and a tension spring 463. The partition 461 is slidably connected to the inner lower end of the hopper 3, and the positions of the partitions 461 and the partitions 461 are staggered with each other. The hammer 43 is closer to the center of the base 1 than the inner end of the partition 461, which can ensure the smooth falling of the material. The connecting rod 462 is slidably connected to the lower ends of the front and rear sides of the hopper 3 through the mounting block, and the end of the connecting rod 462 away from the base 1 is fixedly connected to the partition 461 on the same side, and the side of the connecting rod 462 close to the base 1 is fixedly connected to the lower end of the vertically adjacent sliding frame 41, and the mounting block is away from A tension spring 463 is provided between one side of the center of the base 1 and the end of the connecting rod 462 away from the center of the base 1. The tension spring 463 is sleeved on the outer surface of the connecting rod 462, and the material unloading work can be performed by opening and closing the partition 461. The opening and closing component 46 also includes an electric push rod 464, which is respectively arranged on the front and rear sides of the upper end of the base 1. The input ends of the electric push rod 464 are electrically connected to the output ends of the single-chip microcomputer 5. The end of the telescopic end of the electric push rod 464 away from the center of the base 1 is installed in cooperation with the end of the connecting rod 462 close to the center of the base 1 to provide stable drive for the unloading work. The unloading mechanism 4 also includes a deflection component 47, which also includes a motor 471, a gear 472 and an outer gear ring 473. The motor 471 is arranged at the center of the base 1. In the middle of the left side of the interior, the input end of the motor 471 is electrically connected to the output end of the single-chip microcomputer 5, the gear 472 is arranged at the upper end of the output shaft of the motor 471, and the outer gear ring 473 is arranged at the lower end of the outer surface of the connecting frame 2. The gear 472 is meshed and connected with the outer gear ring 473 to provide a stable front end for the alternating work of the two hoppers 3. The unloading mechanism 4 also includes a weighing sensor 48, which is arranged in the middle of one end of the connecting frame 2 away from the center of the base 1. The weighing sensor 48 is bidirectionally electrically connected to the single-chip microcomputer 5. The upper end of the weighing sensor 48 on the same side is in contact with the lower end of the side of the hopper 3 close to the center of the base 1, which can quickly detect the weight of the material and realize the quantitative measurement of the material. Two hoppers are provided, and the two hoppers are staggered for weighing and unloading, thereby improving production efficiency.When unloading materials, the hopper can be vibrated by continuously hitting it, thus preventing the material from adhering to the inner wall of the hopper and causing errors.

[0024] The working principle of a quantitative feeding hopper provided by the utility model is as follows: when the quantitative feeding hopper is used to weigh materials, the outer conveyor belt feeds the materials into the hopper 3, the single chip microcomputer 5 controls the weighing sensor 48 to work, and the weighing sensor 48 weighs the materials inside the hopper 3. When the materials in the hopper 3 reach the specified weight, the weighing sensor 48 sends an electrical signal to the single chip microcomputer 5, and the single chip microcomputer 5 controls the motor 471 to operate. The output shaft of the motor 471 drives the gear 472 to rotate. Because the gear 472 is meshed and connected with the outer gear ring 473, the outer gear ring 473 also rotates synchronously with the rotation of the gear 472, and the connecting frame 2 Then it rotates 180 degrees. At this time, the hopper 3 located below the external conveyor belt continues to receive and weigh the materials, and the hopper 3 located above the next process starts to unload the materials. The single-chip computer 5 controls the electric push rod 464 to work, and the telescopic end of the electric push rod 464 extends to the right. As the telescopic end of the electric push rod 464 moves to the right, the telescopic end of the electric push rod 464 contacts the connecting rod 462. The telescopic end of the electric push rod 464 continues to move to the right, pushing the connecting rod 462 to the right, and the partition 461 also slides to the right out of the hopper 3, and the tension spring 463 is expanded. At the same time, as the connecting rod 462 moves to the right, the sliding frame 41 also moves to the right. 3, and the sliding column 42 moves to the right, and the sliding column 42 also moves to the right synchronously. When the middle part of the sliding column 42 contacts the protrusion 45, the protrusion 45 squeezes the sliding column 42 to make the sliding column 42 move to the end away from the center of the hopper 3, and the distance between the hammer 43 and the surface of the hopper 3 becomes larger, and the tension spring 1 44 is expanded under the force. Since the speed of the connecting rod 462 moving to the right is very fast, the sliding column 42 will quickly pass the protrusion 45. After the sliding column 42 passes the protrusion 45, the sliding column 42 is not restricted, and the tension spring 1 44 is not forced to shrink quickly, driving the sliding column 42 and the hammer 43 back to their original positions. During this period, the hammer 43 will quickly hit the surface of the hopper 3, causing the hopper 3 to vibrate and adhere to the inner wall of the hopper 3. The material on the hopper 3 will quickly slide down and enter the next process, and this cycle repeats until the discharge port at the lower end of the hopper 3 is completely opened, and the entire interior of the hopper 3 falls to the next process, the telescopic end of the electric push rod 464 is retracted, and the tension spring 2 463 shrinks without force, driving the partition 461 and the connecting rod 462 back to their original positions, the sliding frame 41, the sliding column 42 and the hammer 43 also return to the original position, and the hammer 43 strikes the surface of the hopper 3 again to make the material fall more thoroughly. At this time, the hopper 3 located under the external conveyor belt completes the weighing work, and the connecting frame 2 rotates 180 degrees with the hopper 3 to continue to perform weighing and unloading work alternately, and this cycle repeats.

[0025] It is worth noting that the single chip microcomputer 5 disclosed in the above embodiment is an S7-200 single chip microcomputer, the electric push rod 464 is an NKLA36 electric push rod, the motor 471 is a 130ZFMA1-0003CBNM motor, the weighing sensor 48 is a ZDL602 weighing sensor, and the single chip microcomputer 5 controls the operation of the electric push rod 464, the motor 471 and the weighing sensor 48 using methods commonly used in the prior art.

[0026] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A quantitative feeding hopper, characterized in that: It comprises a base (1) and a material discharging mechanism (4); Base (1): The upper end of the base is rotatably connected to a connecting frame (2), and the end of the connecting frame (2) away from the center of the base (1) is slidably connected to a hopper (3) via a guide column; The material unloading mechanism (4) comprises a sliding frame (41), a sliding column (42), a hammer (43), and a tension spring (44). The sliding frame (41) is slidably connected to the front and rear sides of the hopper (3), respectively. The sliding columns (42) are slidably connected to the middle of the sliding frame (41). The upper and lower ends of the sliding column (42) are provided with hammers (43). The hammers (43) are installed in cooperation with the hopper (3). A tension spring (44) is provided between the side of the sliding frame (41) away from the center of the hopper (3) and the outer end of the sliding column (42). The tension spring (44) is sleeved on the outer surface of the end of the sliding column (42) away from the center of the hopper (3).

2. A quantitative feeding hopper according to claim 1, characterized in that: It also comprises a single-chip microcomputer (5), which is arranged in the middle of the front end of the base (1), and the input end of the single-chip microcomputer (5) is electrically connected to an external power supply.

3. A quantitative feeding hopper according to claim 1, characterized in that: The material discharge mechanism (4) further comprises protrusions (45), wherein the protrusions (45) are evenly arranged at the middle of the front and rear sides of the hopper (3), and the middle of the outer surface of the sliding column (42) is mounted in cooperation with the protrusions (45) on the same side.

4. A quantitative feeding hopper according to claim 2, characterized in that: The unloading mechanism (4) further comprises an opening and closing assembly (46), wherein the opening and closing assembly (46) comprises a partition (461), a connecting rod (462) and a second tension spring (463), wherein the partition (461) is slidably connected to the lower end of the interior of the hopper (3), and the connecting rod (462) is slidably connected to the lower ends of the front and rear sides of the hopper (3) through a mounting block, and the end of the connecting rod (462) away from the base (1) is fixedly connected to the partition (461) located on the same side, and the side of the connecting rod (462) close to the base (1) is fixedly connected to the lower end of a vertically adjacent sliding frame (41), and a second tension spring (463) is provided between the side of the mounting block away from the center of the base (1) and the end of the connecting rod (462) away from the center of the base (1), and the second tension spring (463) is sleeved on the outer surface of the connecting rod (462).

5. A quantitative feeding hopper according to claim 4, characterized in that: The opening and closing assembly (46) further comprises an electric push rod (464), the electric push rod (464) being respectively arranged on the front and rear sides of the upper end of the base (1), the input end of the electric push rod (464) being electrically connected to the output end of the single-chip computer (5), and the telescopic end of the electric push rod (464) being away from the center of the base (1) being mounted in cooperation with the end of the connecting rod (462) being close to the center of the base (1).

6. A quantitative feeding hopper according to claim 5, characterized in that: The material discharging mechanism (4) further comprises a deflection assembly (47), the deflection assembly (47) further comprising a motor (471), a gear (472) and an outer gear ring (473), the motor (471) being arranged at the middle of the left side of the interior of the base (1), the input end of the motor (471) being electrically connected to the output end of the single-chip computer (5), the gear (472) being arranged at the upper end of the output shaft of the motor (471), the outer gear ring (473) being arranged at the lower end of the outer surface of the connecting frame (2), and the gear (472) being meshingly connected with the outer gear ring (473).

7. A quantitative feeding hopper according to claim 6, characterized in that: The unloading mechanism (4) further comprises a weighing sensor (48), wherein the weighing sensor (48) is arranged at the middle of one end of the connecting frame (2) away from the center of the base (1), the weighing sensor (48) is bidirectionally electrically connected to the single-chip computer (5), and the upper end of the weighing sensor (48) on the same side is in contact with the lower end of the hopper (3) on the side close to the center of the base (1).

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