Multi-layer automatic core arranging, laminating and collecting equipment

Abstract

The utility model discloses a multi-layer automatic core arranging, laminating and collecting device which comprises a device frame, a full box product stacking and carrying mechanism, a product box input limiting mechanism, a product grabbing mechanism, a three-dimensional coordinate positioning mechanism, an empty box lifting and separating mechanism, an empty box clamping and separating mechanism, an empty box pushing mechanism and an empty box stacking and limiting mechanism. An empty box stacking station and a box filling and core arranging station are arranged above the equipment frame, a product box input limiting mechanism is arranged on the empty box stacking station, the empty box lifting and separating mechanism is arranged at the bottom of the empty box stacking station, and the empty box clamping and separating mechanisms are arranged on the two sides of the empty box stacking station. The empty box pushing mechanism is arranged on the outer side of the empty box stacking station; by means of the design of multi-layer automatic grabbing, core arranging and box stacking collection of products, the products can be rapidly and automatically grabbed, core arranging and box stacking collection can be achieved, and the automatic grabbing, core arranging and box stacking device has the advantages of being low in cost, easy to operate, high in efficiency and high in reliability.

Description

Technical Field

[0001] The utility model relates to the technical field of film capacitor core row collection devices, in particular to a multi-layer automatic core row stack collection device. Background Art

[0002] Metallized film capacitors are the main electronic components in electronic equipment. Metallized film capacitors adopt a metallized film non-inductive winding structure, with good self-healing performance, high insulation resistance and stable capacitance. They are suitable for DC and pulsating circuits and are widely used in filtering, DC isolation, bypass, coupling and noise reduction in various electronic appliances, electrical equipment, and new energy fields.

[0003] During the production process of film capacitors, the film capacitors are arranged and placed in special boxes. At present, they are all manually collected in a single box for stacking and manually loaded for production and processing in the next process. The disadvantages of this method are low efficiency of manual collection and loading, low degree of automation, insufficient efficiency, and high labor costs. Utility Model Content

[0004] The utility model aims to provide a multi-layer automatic core stacking and collecting device.

[0005] The above technical objectives of the utility model are achieved through the following technical solutions:

[0006] A multi-layer automatic core-discharging and stacking collection device comprises an equipment frame, a full-box product stacking and handling mechanism, a product box input limiting mechanism, a product grabbing mechanism, a three-dimensional coordinate positioning mechanism, an empty box lifting and separating mechanism, an empty box clamping and separating mechanism, an empty box pushing mechanism and an empty box stacking limiting mechanism. An empty box stacking station and a packing and core-discharging station are arranged above the equipment frame. The empty box stacking station is provided with a product box input limiting mechanism, the empty box lifting and separating mechanism is arranged at the bottom of the empty box stacking station, the empty box clamping and separating mechanism is arranged at both sides of the empty box stacking station, and the empty box pushing mechanism is arranged at the outside of the empty box stacking station; the product box input limiting mechanism is installed on the packing and core-discharging station, the three-dimensional coordinate positioning mechanism is installed above the packing and core-discharging station, the product grabbing mechanism is installed on the three-dimensional coordinate positioning mechanism, and the full-box product stacking and handling mechanism is installed at the bottom of the packing and core-discharging station.

[0007] Furthermore, the full-box product stacking and handling mechanism includes a pushing cylinder and a unloading cylinder. The product box filled with products is placed on a material plate above the unloading cylinder. After the unloading cylinder descends and drives the product box to move down into place, the pushing cylinder pushes the product box to a conveyor belt or platform flush with it for unloading.

[0008] Furthermore, the product box input limit mechanism includes two side limit plates, an adjustment push plate and an adjustment cylinder. The two side limit plates are L-shaped and arranged at the front and right sides of the cartoning and core-arranging station. The adjustment cylinder is installed on the rear side of the cartoning and core-arranging station, and the adjustment push plate is installed on the adjustment cylinder.

[0009] Furthermore, the three-dimensional coordinate positioning mechanism is composed of an X-axis linear motor, a Y-axis linear motor and a Z-axis linear motor, the X-axis linear motor is installed on the equipment frame, the Y-axis linear motor is vertically installed on the X-axis linear motor, the Z-axis linear motor is vertically installed on the Y-axis linear motor, and the product grasping mechanism is installed on the Z-axis linear motor.

[0010] Furthermore, the product grabbing mechanism includes a grabbing motor and an electric clamp, the grabbing motor is installed on the Z-axis linear motor, and the electric clamp is transmission-connected to the Z-axis linear motor.

[0011] Furthermore, the empty box lifting and separation mechanism includes a lifting cylinder and a support plate installed on the top of the lifting cylinder. The empty product boxes are stacked and placed in the middle of the empty box stacking limit mechanism and on the support plate. The piston rod of the lifting cylinder moves up and down to drive the product boxes to move up and down.

[0012] Furthermore, the empty box clamping and separation mechanism includes two clamping cylinders and clamping plates installed on the two clamping cylinders. The two clamping cylinders are installed on both sides of the product box stacking position, and a distance equal to the height of a product box is left between the bottom of the clamping cylinders and the equipment frame.

[0013] Furthermore, the empty box pushing mechanism includes a pushing rotating plate and a rotating motor. One end of the pushing rotating plate is hinged to the rotating motor. The rotating motor drives the pushing plate to rotate and pushes the bottom product box to move toward the packing and core arrangement station.

[0014] Furthermore, the empty box stacking limit mechanism includes a pair of L-shaped long limit plates and a pair of L-shaped short limit plates. The empty product boxes are placed between the four limit plates. The two limit plates close to the packing and core arrangement station are provided with gaps for the product boxes to pass through.

[0015] To sum up, the utility model has the following beneficial effects: the utility model can realize fast multi-layer automatic grabbing and stacking box collection of the product through the design of multi-layer automatic grabbing and stacking box collection of the product, and has the advantages of low cost, easy operation, high efficiency and high reliability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is the front view of the utility model;

[0017] Figure 2 It is a side view of the utility model;

[0018] Figure 3 It is a top view of the utility model;

[0019] Figure 4 It is a partial schematic diagram of the utility model.

[0020] In the figure, 1. Equipment frame; 2. Full box product stacking and handling mechanism; 21. Pushing cylinder; 3. Product box input limit mechanism; 31. Side limit plate; 32. Adjustment push plate; 33. Adjustment cylinder; 4. Product grabbing mechanism; 41. Grabbing motor; 42. Electric gripper; 5. Three-dimensional coordinate positioning mechanism; 51. X-axis linear motor; 52. Y-axis linear motor; 53. Z-axis linear motor; 6. Empty box lifting and separation mechanism; 61. Lifting cylinder; 7. Empty box clamping and separation mechanism; 71. Clamping cylinder; 72. Clamping plate; 8. Empty box pushing mechanism; 81. Push box turning plate; 82. Rotating motor; 9. Empty box stacking limit mechanism; 91. Long limit plate; 92. Short limit plate; 10. Product box. DETAILED DESCRIPTION

[0021] The utility model is further described in detail below in conjunction with the accompanying drawings, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1-4 As shown, a multi-layer automatic core-discharging and stacking collection device comprises an equipment frame 1, a full-box product stacking and handling mechanism 2, a product box input limiting mechanism 3, a product grabbing mechanism 4, a three-dimensional coordinate positioning mechanism 5, an empty box lifting and separating mechanism 6, an empty box clamping and separating mechanism 7, an empty box pushing mechanism 8 and an empty box stacking limiting mechanism 9. An empty box stacking station and a packing and core-discharging station are arranged above the equipment frame 1. The empty box stacking station is provided with a product box input limiting mechanism 3, the empty box lifting and separating mechanism 6 is arranged at the bottom of the empty box stacking station, the empty box clamping and separating mechanism 7 is arranged on both sides of the empty box stacking station, and the empty box pushing mechanism 8 is arranged on the outside of the empty box stacking station; the product box input limiting mechanism 3 is installed on the packing and core-discharging station, the three-dimensional coordinate positioning mechanism 5 is installed above the packing and core-discharging station, the product grabbing mechanism 4 is installed on the three-dimensional coordinate positioning mechanism 5, and the full-box product stacking and handling mechanism 2 is installed at the bottom of the packing and core-discharging station.

[0023] Further, such as Figure 3As shown, the full box product stacking and handling mechanism 2 includes a pushing cylinder 21 and a unloading cylinder. The product box 10 filled with products is placed on the material plate above the unloading cylinder. After the unloading cylinder descends and drives the product box 10 to move down to its position, the pushing cylinder 21 pushes the product box 10 to the conveyor belt or platform flush with it for unloading.

[0024] Further, such as Figure 3 As shown, the product box input limit mechanism 3 includes two side limit plates 31, an adjustment push plate 32 and an adjustment cylinder 33. The two side limit plates 31 are L-shaped and arranged at the front and right sides of the carton packing and core-discharging station. The adjustment cylinder 33 is installed at the rear side of the carton packing and core-discharging station. The adjustment push plate 32 is installed on the adjustment cylinder 33. When the empty box pushing mechanism 8 pushes the product box 10 to the carton packing and core-discharging station, the adjustment push plate 32 is driven by the adjustment cylinder 33 to push the product box 10 to adjust its position.

[0025] Further, such as Figure 4 As shown, the three-dimensional coordinate positioning mechanism 5 is composed of an X-axis linear motor 51, a Y-axis linear motor 52 and a Z-axis linear motor 53. The X-axis linear motor 51 is installed on the equipment frame 1, the Y-axis linear motor 52 is vertically installed on the X-axis linear motor 53, the Z-axis linear motor 53 is vertically installed on the Y-axis linear motor 52, and the product grasping mechanism 4 is installed on the Z-axis linear motor 53. The three-dimensional coordinate positioning mechanism 5 drives the product grasping mechanism 4 to realize three-dimensional movement.

[0026] Furthermore, the product grabbing mechanism 4 includes a grabbing motor 41 and an electric gripper 42. The grabbing motor 41 is installed on the Z-axis linear motor 53. The electric gripper 42 is transmission-connected to the Z-axis linear motor 53. The electric gripper 42 grabs the film capacitor product and places it in the product box.

[0027] Furthermore, the empty box lifting and separation mechanism 6 includes a lifting cylinder 61 and a support plate installed on the top of the lifting cylinder. The empty product boxes 10 are stacked and placed in the middle of the empty box stacking limiting mechanism 9 and on the support plate. The piston rod of the lifting cylinder 61 moves up and down to drive the product boxes 10 to move up and down. The empty box lifting and separation mechanism 6 plays a role in adjusting the height of the product boxes 10.

[0028] Furthermore, the empty box clamping and separation mechanism 7 includes two clamping cylinders 71 and clamping plates 72 installed on the two clamping cylinders 71. The two clamping cylinders 71 are installed on both sides of the stacking position of the product boxes 10. A distance equal to the height of the product box 10 is left between the bottom of the clamping cylinders 71 and the equipment frame 1. The empty box clamping and separation mechanism 7 clamps the second product box at the bottom, and the upper product boxes are maintained under the restriction of the limiting mechanism. The bottom product boxes can be pushed away by the empty box pushing mechanism 8.

[0029] Further, such as Figure 2 As shown, the empty box pushing mechanism 8 includes a pushing turntable 81 and a rotating motor 82. One end of the pushing turntable 81 is hinged to the rotating motor 82. The rotating motor 82 drives the pushing plate 81 to rotate and pushes the bottom product box 10 to move toward the packing and core arrangement station. Similarly, the empty box pushing mechanism 8 can also adopt a cylinder structure.

[0030] Further, such as Figure 3 and Figure 4 As shown, the empty box stacking limit mechanism 9 includes a pair of L-shaped long limit plates 91 and a pair of L-shaped short limit plates 92. The empty product box 10 is placed between the four limit plates. The two limit plates close to the packing and core arrangement station are provided with gaps for the product box 10 to pass through.

[0031] The utility model is designed to realize fast multi-layer automatic grabbing and collecting of core stacking boxes, and has the advantages of low cost, easy operation, high efficiency and high reliability.

[0032] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A multi-layer automatic core stacking collection device, characterized in that: The invention comprises an equipment frame (1), a full box product stacking and transporting mechanism (2), a product box input limiting mechanism (3), a product grabbing mechanism (4), a three-dimensional coordinate positioning mechanism (5), an empty box lifting and separating mechanism (6), an empty box clamping and separating mechanism (7), an empty box pushing mechanism (8) and an empty box stacking limiting mechanism (9). An empty box stacking station and a packing and core-discharging station are arranged above the equipment frame (1). The empty box stacking station is provided with a product box input limiting mechanism (3). The empty box lifting and separating mechanism (6) is arranged at the bottom of the empty box stacking station. The empty box clamping and separating mechanism (7) is arranged at both sides of the empty box stacking station. The empty box pushing mechanism (8) is arranged at the outside of the empty box stacking station. The product box input limiting mechanism (3) is installed on the packing and core-discharging station. The three-dimensional coordinate positioning mechanism (5) is installed above the packing and core-discharging station. The product grabbing mechanism (4) is installed on the three-dimensional coordinate positioning mechanism (5). The full box product stacking and transporting mechanism (2) is installed at the bottom of the packing and core-discharging station.

2. The multi-layer automatic core stacking and collecting device according to claim 1, characterized in that: The full-box product stacking and transporting mechanism (2) comprises a pushing cylinder (21) and a unloading cylinder. A product box (10) filled with products is placed on a material plate above the unloading cylinder. After the unloading cylinder descends and drives the product box (10) to move down to its proper position, the pushing cylinder (21) pushes the product box (10) to a conveyor belt or platform flush with it for unloading.

3. The multi-layer automatic core stacking and collecting device according to claim 2 is characterized in that: The product box input limiting mechanism (3) comprises two side limiting plates (31), an adjusting push plate (32) and an adjusting cylinder (33), wherein the two side limiting plates (31) are arranged in an L-shape at the front and right sides of the box packing and core arranging station, the adjusting cylinder (33) is installed at the rear side of the box packing and core arranging station, and the adjusting push plate (32) is installed on the adjusting cylinder (33).

4. The multi-layer automatic core stacking and collecting device according to claim 3 is characterized in that: The three-dimensional coordinate positioning mechanism (5) is composed of an X-axis linear motor (51), a Y-axis linear motor (52) and a Z-axis linear motor (53); the X-axis linear motor (51) is mounted on the equipment frame (1); the Y-axis linear motor (52) is vertically mounted on the X-axis linear motor (51); the Z-axis linear motor (53) is vertically mounted on the Y-axis linear motor (52); and the product grasping mechanism (4) is mounted on the Z-axis linear motor (53).

5. The multi-layer automatic core stacking and collecting device according to claim 4 is characterized in that: The product grabbing mechanism (4) comprises a grabbing motor (41) and an electric clamp (42); the grabbing motor (41) is mounted on a Z-axis linear motor (53); and the electric clamp (42) is in transmission connection with the Z-axis linear motor (53).

6. The multi-layer automatic core stacking and collecting device according to claim 5, characterized in that: The empty box lifting and separation mechanism (6) comprises a lifting cylinder (61) and a support plate mounted on the top of the lifting cylinder. The empty product boxes (10) are stacked and placed in the middle of the empty box stacking limiting mechanism (9) and on the support plate. The piston rod of the lifting cylinder (61) moves up and down, driving the product boxes (10) to move up and down.

7. The multi-layer automatic core stacking and collecting device according to claim 6, characterized in that: The empty box clamping and separation mechanism (7) comprises two clamping cylinders (71) and clamping plates (72) mounted on the two clamping cylinders (71). The two clamping cylinders (71) are mounted on both sides of the stacking position of the product boxes (10), and a distance equal to the height of a product box (10) is left between the bottom of the clamping cylinders (71) and the equipment frame (1).

8. The multi-layer automatic core stacking and collecting device according to claim 7, characterized in that: The empty box pushing mechanism (8) comprises a pushing rotating plate (81) and a rotating motor (82). One end of the pushing rotating plate (81) is hinged to the rotating motor (82). The rotating motor (82) drives the pushing rotating plate (81) to rotate and push the bottom product box (10) to move toward the box packing and core arrangement station.

9. The multi-layer automatic core stacking and collecting device according to claim 8, characterized in that: The empty box stacking limiting mechanism (9) comprises a pair of L-shaped long limiting plates (91) and a pair of L-shaped short limiting plates (92). The empty product box (10) is placed between the four limiting plates. Two limiting plates close to the box packing and core arranging station are provided with notches for the product box (10) to pass through.

Images