Water aqua liquid filling and quantifying device
By designing a transparent observation window, first electric push rod, threaded screw and defoamer in the water agent liquid filling quantitative device, the problem of poor effect of existing defoamers when dealing with large areas of foam is solved, and more efficient foam removal and improvement of liquid filling quality is achieved.
Patent Information
- Application Number
- CN202421959496.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-14
AI Technical Summary
The existing defoamers have poor results when dealing with foam in large areas, which affects the elimination efficiency of foam in the liquid storage tank.
A water agent liquid filling and metering device is designed, including a transparent observation window, a first electric push rod, a threaded screw and a defoamer. By observing the liquid height, driving the defoamer to lower and change the defoamer area, the rate of foam elimination is increased.
It effectively improves the efficiency of foam removal in the liquid storage tank, ensuring the quality of liquid filling and the stability of the product.
Smart Images

Figure CN222877618U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of liquid filling, in particular to an aqueous liquid filling quantitative device. Background Art
[0002] Filling equipment is a kind of equipment used to distribute liquid materials according to set specifications, capacity or weight during the production and processing of liquid materials. It is usually composed of a liquid storage cylinder, a filling nozzle, a filling mechanism, etc. It has the characteristics of being simple and reliable, easy to operate, flexible and changeable, and efficient and fast. During the liquid filling process, due to the characteristics of certain liquids, filling operations, and environmental changes, the liquid in the liquid storage tank is prone to foam and float on the upper layer. The presence of foam will have many adverse effects on the filling quality. Foam will cause inaccurate filling volume. If the foam surface is used as the filling standard, the actual liquid volume may be insufficient, resulting in inconsistent product specifications. Foam will also introduce air, increase the risk of liquid oxidation, and affect product stability and shelf life. Defoamers are often used to remove the upper layer of liquid foam. Defoamers are equipment specially designed to deal with foam problems. Through mechanical stirring, centrifugal force, pressure changes, etc., the stability of the foam is destroyed and the foam is broken to achieve the purpose of defoaming.
[0003] Existing defoamers can often only handle foam generated in a small local area, but have poor effect on eliminating foam in some large areas. Some liquid storage tanks have a large liquid surface area, which affects the efficiency of eliminating foam in the liquid storage tank. Therefore, the utility model provides an aqueous liquid filling quantitative device. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an aqueous liquid filling quantitative device, which solves the problem that the liquid surface area of some liquid storage tanks is relatively large, thus affecting the elimination efficiency of the foam in the liquid storage tanks.
[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: an aqueous liquid filling quantitative device, comprising a bottom plate, a liquid storage component is arranged on the top of the bottom plate for storing the aqueous liquid, and a filling component is arranged on the top of the bottom plate for filling the liquid;
[0006] The liquid storage assembly comprises a liquid storage cylinder, which is fixedly mounted on the top of the bottom plate, an outer wall of the liquid storage cylinder is provided with a transparent observation window, the top of the liquid storage cylinder is fixedly connected to a top cover, a first electric push rod is fixedly mounted on the top of the top cover, an output end of the first electric push rod passes through the top of the top cover and is fixedly mounted with a connecting shell, a housing is fixedly mounted on the bottom of the connecting shell, and a circular plate is fixedly mounted on the bottom of the housing;
[0007] The filling assembly comprises a water pump, the water pump is fixedly connected to the liquid storage cylinder, and the water pump is fixedly installed on the top of the bottom plate.
[0008] Preferably, the outer wall of the liquid storage cylinder is fixedly connected to a liquid inlet pipe, a threaded screw is rotatably installed between the circular plate and the opposite side of the casing, a first motor is fixedly installed at the top of the casing, the output end of the first motor passes through the top of the casing and is fixedly connected to one end of the outer wall of the threaded screw, sliding grooves are opened on all four sides of the outer wall of the casing, the outer wall of the threaded screw is threadedly connected to a moving block, and the moving block is movably inserted in the inner wall of the casing.
[0009] Preferably, four connecting frames are fixedly installed on the outer wall of the circular plate, and sliding rods are fixedly installed on the inner walls of the four connecting frames. The outer walls of the four sliding rods are movably sleeved with first sliding blocks, and the four first sliding blocks are movably inserted into the inner walls of the four connecting frames respectively, and defoamers are fixedly installed on the bottom ends of the four first sliding blocks. Push rods are rotatably installed on the top ends of the four first sliding blocks, and the ends of the four push rods away from the first sliding blocks are rotatably installed on the outer wall of the moving block.
[0010] Preferably, a mounting frame is fixedly installed on the top of the base plate, a second motor is fixedly installed on the top of the inner wall of the mounting frame, the output end of the second motor passes through the top of the mounting frame and is fixedly installed with an electric slide rail, a second slider is provided on the inner wall of the electric slide rail, a second electric push rod is fixedly installed on the top of the second slider, the output end of the second electric push rod passes through the top of the second slider and is fixedly installed with a moving plate.
[0011] Preferably, the output end of the water pump is fixedly connected to a connecting hose, the output end of the connecting hose is fixedly connected to a connecting pipe, the output end of the connecting pipe is fixedly connected to a nozzle, the connecting pipe is fixedly inserted on the outer wall of the movable plate, the outer wall of the connecting pipe is provided with a flow meter, and the outer wall of the connecting pipe is provided with a solenoid valve.
[0012] Preferably, a mounting plate is fixedly mounted on the outer wall of the mounting frame, and a visual recognition camera and a controller are respectively fixedly mounted on the outer walls of the mounting plate, the visual recognition camera is electrically connected to the controller, and the controller is respectively electrically connected to the second motor, the second electric push rod, the water pump, the electric slide rail, the flow meter and the solenoid valve.
[0013] Beneficial Effects
[0014] The utility model provides a quantitative device for filling aqueous liquid. Compared with the prior art, it has the following beneficial effects:
[0015] (1) In the quantitative liquid filling device for aqueous solution, when it is necessary to eliminate the foam on the upper layer of the liquid in the liquid storage cylinder, the liquid height is first observed through the transparent observation window, and then the first electric push rod is turned on. The first electric push rod drives the four defoamers to descend to a suitable height to facilitate the elimination of the foam. Then the defoamer is turned on to eliminate the foam in the liquid storage cylinder. When the defoamer eliminates the foam in a certain area, in order to improve the defoaming rate of the defoamer, the first motor can be turned on. The first motor drives the threaded screw to rotate. The threaded screw drives the moving block to move downward during the rotation process. During the downward movement of the moving block, the four first sliders are respectively driven away from each other by the four push rods, thereby driving the four defoamers to change the defoaming area, so that the foam in different areas of the liquid storage cylinder can be eliminated, thereby improving the rate of foam elimination. Since the foam on the upper layer of the liquid is eliminated, the quality of subsequent liquid filling is improved.
[0016] (2) When the aqueous liquid filling quantitative device needs to fill the liquid, it may encounter containers of different volumes, and the placement of the containers may also deviate. At this time, the visual recognition camera can be used to capture the position of the container mouth, and then send an electrical signal to the controller. The controller can move the nozzle to the top of the container mouth through the cooperation of the electric slide rail and the second motor, and then control the second electric push rod to drive the nozzle to descend to the appropriate position, so that the container can be filled, thereby making it possible to adapt to the container mouths in different positions, thereby improving the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a cross-sectional view of the liquid storage cylinder of the utility model;
[0019] Figure 3 It is a schematic diagram of the relevant structure of the casing of the utility model;
[0020] Figure 4 It is a cross-sectional view of the casing and its related structures of the utility model;
[0021] Figure 5 It is a schematic diagram of the filling component of the utility model;
[0022] Figure 6 A schematic diagram of a filling assembly from another perspective of the present invention;
[0023] Figure 7 For the utility model Figure 6 Enlarged view of point A.
[0024] In the figure: 1. bottom plate; 2. liquid storage component; 21. liquid storage cylinder; 22. transparent observation window; 23. top cover; 24. first electric push rod; 25. connecting shell; 26. first motor; 27. housing; 28. round plate; 29. threaded screw; 210. moving block; 211. connecting frame; 213. first slider; 214. slider; 215. push rod; 216. defoamer; 217. liquid inlet pipe; 3. filling component; 31. water pump; 32. mounting frame; 33. second motor; 34. mounting plate; 35. visual recognition camera; 36. controller; 37. electric slide rail; 38. second slider; 39. second electric push rod; 310. connecting hose; 311. moving plate; 312. connecting pipe; 313. flow meter; 314. solenoid valve; 315. nozzle. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] The utility model provides two technical solutions:
[0027] Figure 1-Figure 7 The first embodiment is shown: an aqueous liquid filling quantitative device, comprising a bottom plate 1, a liquid storage component 2 is provided on the top of the bottom plate 1 for storing aqueous liquid, and a filling component 3 is provided on the top of the bottom plate 1 for filling the liquid;
[0028] The liquid storage assembly 2 includes a liquid storage cylinder 21, which is fixedly mounted on the top of the bottom plate 1. A transparent observation window 22 is provided on the outer wall of the liquid storage cylinder 21. The transparent observation window 22 is convenient for observing the liquid height in the liquid storage cylinder 21. The top of the liquid storage cylinder 21 is fixedly connected to a top cover 23. A first electric push rod 24 is fixedly mounted on the top of the top cover 23. The output end of the first electric push rod 24 passes through the top of the top cover 23 and is fixedly mounted with a connecting shell 25. A housing 27 is fixedly mounted on the bottom of the connecting shell 25. A circular plate 28 is fixedly mounted on the bottom of the housing 27. The first electric push rod 24 is a prior art and can drive the defoamer 216 to be lifted and lowered. The top cover 23 and the first electric push rod 24 cooperate with each other to lift the defoamer 216 to a higher height.
[0029] The filling assembly 3 includes a water pump 31 , which is fixedly connected to the liquid storage cylinder 21 . The water pump 31 can extract the liquid in the liquid storage cylinder 21 . The water pump 31 is fixedly installed on the top of the base plate 1 .
[0030] The outer wall of the liquid storage cylinder 21 is fixedly connected to a liquid inlet pipe 217, and a threaded screw 29 is rotatably installed between the circular plate 28 and the opposite side of the casing 27. A first motor 26 is fixedly installed at the top of the casing 27. The output end of the first motor 26 passes through the top of the casing 27 and is fixedly connected to one end of the outer wall of the threaded screw 29. Slide grooves are opened on all four sides of the outer wall of the casing 27, and the slide grooves enable the push rod 215 to contact the moving block 210. The outer wall of the threaded screw 29 is threadedly connected to the moving block 210, and the moving block 210 is movably inserted in the inner wall of the casing 27. The first motor 26 can drive the threaded screw 29 to rotate, thereby driving the moving block 210 to rise and fall.
[0031] Four connecting frames 211 are fixedly installed on the outer wall of the circular plate 28, and sliding rods 214 are fixedly installed on the inner walls of the four connecting frames 211. The outer walls of the four sliding rods 214 are movably sleeved with first sliding blocks 213. The four first sliding blocks 213 are movably inserted into the inner walls of the four connecting frames 211 respectively, and the bottom ends of the four first sliding blocks 213 are fixedly installed with defoamers 216. The defoamer 216 is a prior art. It destroys the stability of the foam through mechanical stirring, centrifugal force, pressure changes and other means to make the foam burst and achieve the purpose of defoaming. Push rods 215 are rotatably installed on the tops of the four first sliding blocks 213. The ends of the four pushing rods 215 away from the first sliding blocks 213 are rotatably installed on the outer wall of the moving block 210. When the moving block 210 is raised or lowered, the first sliding block 213 is driven to slide on the sliding rod 214 through the pushing rod 215, thereby changing the defoaming range of the defoamer 216.
[0032] Figure 1-Figure 7 A second embodiment is shown, which mainly differs from the first embodiment in that a mounting frame 32 is fixedly installed on the top of the base plate 1, a second motor 33 is fixedly installed on the top of the inner wall of the mounting frame 32, an output end of the second motor 33 passes through the top of the mounting frame 32, and an electric slide rail 37 is fixedly installed, a second slider 38 is provided on the inner wall of the electric slide rail 37, the electric slide rail 37 is a prior art, and can drive the second slider 38 to slide on the surface, a second electric push rod 39 is fixedly installed on the top of the second slider 38, an output end of the second electric push rod 39 passes through the top of the second slider 38, and a moving plate 311 is fixedly installed, and the second electric push rod 39 can drive the moving plate 311 to rise and fall.
[0033] The output end of the water pump 31 is fixedly connected to a connecting hose 310, the output end of the connecting hose 310 is fixedly connected to a connecting pipe 312, the output end of the connecting pipe 312 is fixedly connected to a nozzle 315, the connecting pipe 312 is fixedly inserted on the outer wall of the movable plate 311, the outer wall of the connecting pipe 312 is provided with a flow meter 313, the outer wall of the connecting pipe 312 is provided with a solenoid valve 314, the flow meter 313 is a prior art and can monitor the flow rate of the liquid.
[0034] A mounting plate 34 is fixedly mounted on the outer wall of the mounting frame 32, and a visual recognition camera 35 and a controller 36 are fixedly mounted on the outer walls of the mounting plate 34, respectively. The visual recognition camera 35 is electrically connected to the controller 36, and the controller 36 is electrically connected to the second motor 33, the second electric push rod 39, the water pump 31, the electric slide rail 37, the flow meter 313 and the solenoid valve 314, respectively. The visual recognition camera 35 and the controller 36 belong to the prior art. The visual recognition camera 35 can obtain rich information by capturing images and analyzing and processing them, and the controller 36 is responsible for controlling and coordinating the entire system and issuing corresponding instructions according to the input information and preset rules.
[0035] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0036] During operation, when it is necessary to fill the container, the liquid is first poured into the liquid storage cylinder 21 through the liquid inlet pipe 217, and the liquid level is promptly detected through the transparent observation window 22 to prevent the liquid level from exceeding the defoamer 216. When it is necessary to eliminate the foam on the upper layer of the liquid in the liquid storage cylinder 21, the liquid level is first observed through the transparent observation window 22, and then the first electric push rod 24 is turned on. The first electric push rod 24 drives the four defoamers 216 to descend to a suitable height to facilitate the elimination of the foam. Then the defoamer 216 is turned on to eliminate the foam in the liquid storage cylinder 21. When the defoamer 216 eliminates the foam in a certain area, in order to increase the defoaming rate of the defoamer 216, the first motor 26 can be turned on. The first motor 26 drives the threaded screw 29 to rotate. The threaded screw 29 drives the moving block 210 to move downward during the rotation process. During the downward movement of the moving block 210, the four first sliders 213 are respectively driven away from each other through the four push rods 215, thereby driving the four defoamers 216 to change the defoaming area, which can be The foam in different areas of the liquid storage cylinder 21 is eliminated, thereby increasing the rate of foam elimination. Since the foam on the upper layer of the liquid is eliminated, the quality of subsequent liquid filling is improved. When the liquid foam is eliminated, the container is placed on the bottom plate 1. At this time, the position of the container mouth can be photographed by the visual recognition camera 35, and then an electrical signal is sent to the controller 36. The controller 36 can move the nozzle 315 to the top of the container mouth through the mutual cooperation of the electric slide rail 37 and the second motor 33, and then control the second electric push rod 39 to drive the nozzle 315 to descend to a suitable position, so that the container can be filled. At this time, the water pump 31 and the solenoid valve 314 are turned on to allow the liquid in the liquid storage cylinder 21 to flow from the nozzle 315 into the container mouth through the connecting hose 310 and the connecting pipe 312. Since the connecting pipe 312 is provided with a flowmeter 313, the flow rate of the liquid flow can be monitored. When the liquid flow reaches the set value, the solenoid valve 314 is closed by the controller 36 to achieve quantitative filling of the liquid.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A quantitative filling device for aqueous liquids, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is provided with a liquid storage component (2) for storing aqueous liquid, and the top of the bottom plate (1) is provided with a filling component (3) for filling the liquid; The liquid storage assembly (2) comprises a liquid storage cylinder (21), the liquid storage cylinder (21) is fixedly mounted on the top of the bottom plate (1), the outer wall of the liquid storage cylinder (21) is provided with a transparent observation window (22), the top of the liquid storage cylinder (21) is fixedly connected to a top cover (23), the top of the top cover (23) is fixedly mounted with a first electric push rod (24), the output end of the first electric push rod (24) passes through the top of the top cover (23) and is fixedly mounted with a connecting shell (25), the bottom end of the connecting shell (25) is fixedly mounted with a housing (27), and the bottom end of the housing (27) is fixedly mounted with a circular plate (28); The filling assembly (3) comprises a water pump (31), the water pump (31) is fixedly connected to the liquid storage cylinder (21), and the water pump (31) is fixedly mounted on the top of the bottom plate (1).
2. The device for quantitative filling of aqueous solution according to claim 1, characterized in that: The outer wall of the liquid storage cylinder (21) is fixedly connected to a liquid inlet pipe (217); a threaded screw (29) is rotatably installed between the circular plate (28) and the opposite side of the casing (27); a first motor (26) is fixedly installed at the top of the casing (27); an output end of the first motor (26) passes through the top of the casing (27) and is fixedly connected to one end of the outer wall of the threaded screw (29); sliding grooves are provided on all four sides of the outer wall of the casing (27); a moving block (210) is threadedly connected to the outer wall of the threaded screw (29); and the moving block (210) is movably inserted into the inner wall of the casing (27).
3. The device for quantitative filling of aqueous solution according to claim 2, characterized in that: Four connecting frames (211) are fixedly mounted on the outer wall of the circular plate (28); sliding rods (214) are fixedly mounted on the inner walls of the four connecting frames (211); the outer walls of the four sliding rods (214) are movably sleeved with first sliding blocks (213); the four first sliding blocks (213) are movably inserted into the inner walls of the four connecting frames (211); defoamers (216) are fixedly mounted on the bottom ends of the four first sliding blocks (213); pushing rods (215) are rotatably mounted on the top ends of the four first sliding blocks (213); and the ends of the four pushing rods (215) away from the first sliding blocks (213) are rotatably mounted on the outer wall of the moving block (210).
4. The device for quantitative filling of aqueous solution according to claim 1, characterized in that: A mounting frame (32) is fixedly mounted on the top of the base plate (1); a second motor (33) is fixedly mounted on the top of the inner wall of the mounting frame (32); an output end of the second motor (33) passes through the top of the mounting frame (32) and is fixedly mounted with an electric slide rail (37); a second slider (38) is provided on the inner wall of the electric slide rail (37); a second electric push rod (39) is fixedly mounted on the top of the second slider (38); an output end of the second electric push rod (39) passes through the top of the second slider (38) and is fixedly mounted with a moving plate (311).
5. The device for quantitative filling of aqueous solution according to claim 4, characterized in that: The output end of the water pump (31) is fixedly connected to a connecting hose (310), the output end of the connecting hose (310) is fixedly connected to a connecting pipe (312), the output end of the connecting pipe (312) is fixedly connected to a nozzle (315), the connecting pipe (312) is fixedly inserted on the outer wall of the movable plate (311), the outer wall of the connecting pipe (312) is provided with a flow meter (313), and the outer wall of the connecting pipe (312) is provided with a solenoid valve (314).
6. The device for quantitative filling of aqueous solution according to claim 5, characterized in that: The outer wall of the mounting frame (32) is fixedly mounted with a mounting plate (34), and the outer wall of the mounting plate (34) is respectively fixedly mounted with a visual recognition camera (35) and a controller (36), the visual recognition camera (35) is electrically connected to the controller (36), and the controller (36) is respectively electrically connected to the second motor (33), the second electric push rod (39), the water pump (31), the electric slide rail (37), the flow meter (313) and the solenoid valve (314).