Conveyor capable of separating liquid, collecting and discharging
By designing a conveyor with components such as inverted pyramid water tanks, pneumatic diaphragm pumps, etc., the problem that existing conveyors are difficult to achieve liquid separation collection when dealing with multiple liquids is solved, and efficient liquid separation collection of multiple liquids is achieved, which improves the practicality and scope of application of the conveyor.
Patent Information
- Application Number
- CN202421715734.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-19
AI Technical Summary
When existing conveyors process a variety of materials containing different liquids, it is difficult to achieve liquid separation collection, resulting in liquid mixing increasing processing complexity and economic costs.
A conveyor including an inverted pyramid water tank, a pneumatic diaphragm pump, an electric three-way valve, a ball valve, a sensor and a float level switch is designed. Through the cooperation of these components, the separation of a variety of liquids is achieved.
The liquid separation collection of various liquids is achieved, which improves the practicality and scope of application of the conveyor, reduces operating costs and time, and improves production efficiency and resource utilization.
Smart Images
Figure CN222877640U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveyors, in particular to a conveyor capable of liquid separation, collection and discharge. Background Art
[0002] Existing conveyors have some limitations when handling liquid materials because liquid accumulates inside the conveyor. First, the conveyor has limited storage space for liquid, which means that the liquid must be pumped out as quickly as possible to avoid the accumulation of liquid exceeding the equipment capacity, causing leakage or other operational problems. Second, leaving liquid in the conveyor for a long time not only takes up space, but also causes additional costs and complexity in cleaning and maintenance.
[0003] In order to meet the requirements of environmental protection and economic value, sewage pumps are usually equipped to extract the stored liquid. These sewage pumps transfer the liquid to a designated storage container through a fully closed pipeline system for subsequent harmless treatment. This approach can not only effectively avoid the problem of liquid retention in the conveyor, but also help reduce environmental pollution risks and improve the effective utilization of resources.
[0004] However, current conveyors can usually only collect and process a single type of liquid. If multiple liquid materials need to be processed, using the same conveyor will cause the liquids to mix, which not only increases the complexity of liquid processing, but also reduces economic benefits. Mixed liquids require additional separation and processing steps, increasing operating costs and time, thus affecting overall production efficiency and resource utilization efficiency. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a conveyor that can separate, collect and discharge liquids, aiming to improve the problem that the existing conveyors need dedicated conveyors or high liquid mixing rates when transporting multiple materials containing different liquids.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a conveyor capable of collecting and discharging liquid by separation, comprising an inverted pyramid water tank, the outer wall of the inverted pyramid water tank is fixedly connected to a conveyor body, the interior of the conveyor body is fixedly connected to a pneumatic diaphragm pump, the output end of the pneumatic diaphragm pump is fixedly connected to an electric three-way valve, the outer wall of the pneumatic diaphragm pump is provided with a check valve, the interior of the electric three-way valve is fixedly connected to a ball valve, the outer wall of the conveyor body is provided with a sensor, and the outer wall of the conveyor body is fixedly connected to a float type liquid level switch.
[0007] Furthermore, the rear inlet of the conveyor body is used for feeding materials, and the head outlet of the conveyor body is used for discharging materials.
[0008] Furthermore, the inverted pyramid water tank is installed at the bottom of the middle section of the conveyor body.
[0009] Furthermore, the liquid outlet of the conveyor body is installed at the top of the inverted pyramid water tank, and the inside of the check valve is fixedly connected to the liquid outlet of the conveyor body.
[0010] Furthermore, the check valve is connected to the liquid suction port of the pneumatic diaphragm pump via a hose, and the outer wall of the electric three-way valve is fixedly connected to the liquid outlet of the pneumatic diaphragm pump.
[0011] Furthermore, the two liquid outlets of the electric three-way valve are respectively fixedly connected with ball valves, and the sensor is installed and docked at the handle position of the ball valve.
[0012] Furthermore, the float type liquid level switch is electrically connected to the sensor, and the float type liquid level switch is electrically connected to the conveyor body.
[0013] Furthermore, the float type liquid level switch is installed above the conveyor body, and the float of the float type liquid level switch protrudes into the interior of the inverted pyramid water tank.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, firstly, through the cooperation between the pneumatic diaphragm pump, the electric three-way valve, the ball valve, the sensor and the float type liquid level switch, the effect of separating and collecting a variety of liquids at one time is achieved, which solves the problem that the existing conveyor needs a dedicated conveyor or a high liquid mixing rate when dealing with the transportation of a variety of materials containing different liquids, improves the practicability of the conveyor, and expands the scope of application of the conveyor.
[0016] 2. In the utility model, when passing through the material conveying structure, the pneumatic diaphragm pump is delayed to close for a certain period of time, so that the stored waste liquid can be completely pumped out of the outside of the conveyor body, thereby saving costs, improving the collection and discharge efficiency of the conveyor, avoiding the influence of residual liquid on the conveyor, and extending the service life of the conveyor. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a front view of a conveyor capable of separating, collecting and discharging liquids proposed by the utility model;
[0018] Figure 2 This is a partial structural diagram of a pneumatic diaphragm pump of a conveyor capable of separating, collecting and discharging liquids proposed by the utility model;
[0019] Figure 3 This is a partial structural schematic diagram of an electric three-way valve of a conveyor capable of separating, collecting and discharging liquids proposed by the utility model;
[0020] Figure 4 The utility model is a three-dimensional structural schematic diagram of a conveyor capable of liquid separation, collection and discharge.
[0021] Legend:
[0022] 1. Inverted pyramid water tank; 2. Pneumatic diaphragm pump; 3. Electric three-way valve; 4. Check valve; 5. Ball valve; 6. Sensor; 7. Float type liquid level switch; 8. Conveyor body. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1-Figure 3 The utility model provides an embodiment: a conveyor capable of separating, collecting and discharging liquid, comprising an inverted pyramid water tank 1, the outer wall of the inverted pyramid water tank 1 is fixedly connected with a conveyor body 8, the interior of the conveyor body 8 is fixedly connected with a pneumatic diaphragm pump 2, the output end of the pneumatic diaphragm pump 2 is fixedly connected with an electric three-way valve 3, the outer wall of the pneumatic diaphragm pump 2 is provided with a check valve 4, the interior of the electric three-way valve 3 is fixedly connected with a ball valve 5, the outer wall of the conveyor body 8 is provided with a sensor 6, and the outer wall of the conveyor body 8 is fixedly connected with a float type liquid level switch 7;
[0025] Specifically, by starting the conveyor, the float is inserted into the water tank and close to the bottom, and the corresponding liquid ball valve 5 is opened. After the sensor 6 detects the signal, the float liquid level switch 7 and the pneumatic diaphragm pump 2 system are unlocked, and the electric three-way valve 3 is started and turned to the corresponding position. The float liquid level switch 7 continues to detect the liquid level signal. Once confirmed, the pneumatic diaphragm pump 2 is started and begins to transport the liquid to the designated container. This allows the conveyor to handle multiple liquids at one time, greatly improving the practicality and applicability of the conveyor. Whether it is the separation of chemicals and liquid waste in industrial production, or the treatment of liquid reagents in laboratory environments, this can significantly improve production efficiency and reduce the need for manual operation.
[0026] Reference Figure 2-Figure 4, the tail feed port of the conveyor body 8 is used for feeding, and the head feed port of the conveyor body 8 is used for discharging; the inverted pyramid water tank 1 is installed at the bottom of the middle section of the conveyor body 8; the liquid outlet of the conveyor body 8 is installed at the top position of the inverted pyramid water tank 1, and the inside of the check valve 4 is fixedly connected to the liquid outlet of the conveyor body 8; the check valve 4 is connected to the suction port of the pneumatic diaphragm pump 2 through a hose, and the outer wall of the electric three-way valve 3 is fixedly connected to the liquid outlet of the pneumatic diaphragm pump 2; the two liquid outlets of the electric three-way valve 3 are respectively fixedly connected with ball valves 5, and the sensor 6 is installed and docked at the handle position of the ball valve 5; the float type liquid level switch 7 is electrically connected to the sensor 6, and the float type liquid level switch 7 is electrically connected to the conveyor body 8; the float type liquid level switch 7 is installed above the conveyor body 8, and the float of the float type liquid level switch 7 probes into the inside of the inverted pyramid water tank 1;
[0027] Specifically, when the material transportation is completed, the pneumatic diaphragm pump 2 will not stop operating immediately, but will automatically shut down after a delay period, which ensures that all retained waste liquid can be completely extracted, thereby effectively treating the residual liquid and improving the efficiency and resource utilization in the production process. This automatic shutdown delay function can not only save costs, but also significantly improve the collection and discharge efficiency of the conveyor. By ensuring the complete extraction of the waste liquid, the system not only reduces the potential impact on the environment, but also avoids the adverse effects of residual liquid on the conveyor itself. This also helps to extend the service life of the conveyor and reduce the risk of corrosion or other damage caused by residual liquid. At the same time, it can also improve the overall production efficiency and the safety of the working environment, making the production process more controllable and cost-effective.
[0028] Working principle: by starting the conveyor, the float ball is inserted into the water tank and approaches the bottom, and the corresponding liquid ball valve 5 is opened, the sensor 6 detects the signal, the float type liquid level switch 7 and the pneumatic diaphragm pump 2 system are unlocked, and the electric three-way valve 3 is started to turn to the corresponding position. The float type liquid level switch 7 detects the liquid level signal, and the pneumatic diaphragm pump 2 is started, and the liquid is transported to the designated container through the electric three-way valve 3, so as to achieve the effect of liquid separation and collection of multiple liquids at one time, improve the practicality of the conveyor, and expand the scope of application of the conveyor. After the material transportation is completed, the pneumatic diaphragm pump 2 will automatically close after a delay time to ensure that the retained waste liquid is completely extracted, which can effectively deal with the residual liquid, improve the efficiency and resource utilization in the production process, save costs, and improve the collection and discharge efficiency of the conveyor, avoid the influence of residual liquid on the conveyor, and extend the service life of the conveyor.
[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A conveyor capable of separating, collecting and discharging liquid, comprising an inverted pyramid water tank (1), characterized in that: The outer wall of the inverted pyramid water tank (1) is fixedly connected to a conveyor body (8), the interior of the conveyor body (8) is fixedly connected to a pneumatic diaphragm pump (2), the output end of the pneumatic diaphragm pump (2) is fixedly connected to an electric three-way valve (3), the outer wall of the pneumatic diaphragm pump (2) is provided with a check valve (4), the interior of the electric three-way valve (3) is fixedly connected to a ball valve (5), the outer wall of the conveyor body (8) is provided with a sensor (6), and the outer wall of the conveyor body (8) is fixedly connected to a float type liquid level switch (7).
2. A conveyor capable of separating, collecting and discharging liquid according to claim 1, characterized in that: The rear inlet of the conveyor body (8) is used for feeding materials, and the head outlet of the conveyor body (8) is used for discharging materials.
3. A conveyor capable of separating, collecting and discharging liquid according to claim 1, characterized in that: The inverted pyramid water tank (1) is installed at the bottom of the middle section of the conveyor body (8).
4. A conveyor capable of separating, collecting and discharging liquid according to claim 1, characterized in that: The liquid outlet of the conveyor body (8) is installed at the top of the inverted pyramid water tank (1), and the inside of the check valve (4) is fixedly connected to the liquid outlet of the conveyor body (8).
5. The conveyor capable of separating, collecting and discharging liquid according to claim 1, characterized in that: The check valve (4) is connected to the liquid suction port of the pneumatic diaphragm pump (2) via a hose, and the outer wall of the electric three-way valve (3) is fixedly connected to the liquid outlet of the pneumatic diaphragm pump (2).
6. The conveyor capable of separating, collecting and discharging liquid according to claim 1, characterized in that: The two liquid outlets of the electric three-way valve (3) are respectively fixedly connected to ball valves (5), and the sensor (6) is installed and docked at the handle position of the ball valve (5).
7. The conveyor capable of separating, collecting and discharging liquid according to claim 1, characterized in that: The float type liquid level switch (7) is electrically connected to the sensor (6), and the float type liquid level switch (7) is electrically connected to the conveyor body (8).
8. The conveyor capable of separating, collecting and discharging liquid according to claim 1, characterized in that: The float type liquid level switch (7) is installed above the conveyor body (8), and the float of the float type liquid level switch (7) protrudes into the interior of the inverted pyramid water tank (1).