Full-automatic spraying equipment for water-based latex paint

By designing a detachable spray rack and stable components in a fully automatic spraying equipment of water-based latex paint, the problem of the center of gravity offset by the extension of the robotic arm is solved, and the working stability and spraying effect of the spraying assembly are improved.

CN222879156UActive Publication Date: 2025-05-16CHANGSHU SHENGFENG ARCHITECTURE INSTALL ENG CO LTD
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Patent Information

Application Number
CN202421825300.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-16
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing indoor spraying robot causes the center of gravity of the AGV trolley to shift during the expansion of the robotic arm, reducing the stability of the spraying assembly and affecting the spraying effect.

Method used

A fully automatic spraying equipment for water-based latex paint is designed, using a detachable spray rack and stable components. Through the cooperation of universal wheels and control parts, the center of gravity of the spray rack and mobile vehicle is ensured to be stable, and the working stability of the spraying assembly is improved.

Benefits of technology

By increasing the contact area between the spraying equipment and the ground, the possibility of mobile vehicle tilting is reduced, and the stability of the spraying assembly and the final spraying effect are improved.

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Abstract

The utility model relates to water-based latex paint full-automatic spraying equipment, and belongs to the field of spraying equipment.The water-based latex paint full-automatic spraying equipment comprises a moving trolley and a spraying frame, the spraying frame is detachably connected to the moving trolley, a spraying assembly is arranged on the spraying frame, a set of stabilizing assemblies are arranged on the peripheral side wall of the spraying frame, and each stabilizing assembly comprises a control piece and a stabilizing frame; control grooves are formed in the peripheral side walls of the spraying frame, the control pieces are arranged in the control grooves, the stabilizing frames are slidably connected into the control grooves, the control pieces are connected with the stabilizing frames, and universal wheels are arranged at the ends, away from the spraying frame, of the stabilizing frames. The spraying device has the effect of improving the moving stability of the moving trolley, so that the working stability and spraying effect of the spraying assembly are improved.
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Description

Technical Field

[0001] The present application relates to the field of spraying equipment, and in particular to a fully automatic spraying equipment for water-based latex paint. Background Art

[0002] When spraying indoor walls, indoor spraying robots are currently commonly used to improve spraying efficiency and reduce the possibility of workers being affected by paint.

[0003] At present, indoor spraying robots are mainly installed on AGV vehicles, which control the movement of the spraying robots to spray paint at different locations indoors. The spraying robots mainly include a mechanical arm and a spraying component, which is connected to the mechanical arm and controls the movement of the spraying component.

[0004] During the actual operation of the spray robot, the robotic arm needs to extend to different lengths. During the extension of the robotic arm, the center of gravity of the AGV vehicle may shift, which reduces the stability of the spray component at work and affects the spraying effect of the spray component. This needs to be improved. Utility Model Content

[0005] In order to improve the above problems, the present application provides a fully automatic spraying equipment for water-based latex paint.

[0006] The present application provides a fully automatic water-based latex paint spraying device, which adopts the following technical solution:

[0007] A fully automatic spraying equipment for water-based latex paint includes a mobile vehicle and a spraying frame. The spraying frame is detachably connected to the mobile vehicle. A spraying assembly is provided on the spraying frame. A group of stabilizing assemblies are provided on the surrounding side walls of the spraying frame. The stabilizing assemblies include a control member and a stabilizing frame. A control groove is provided on the surrounding side walls of the spraying frame. The control member is arranged in the control groove. The stabilizing frame is slidably connected in the control groove. The control member is connected to the stabilizing frame. A universal wheel is provided on the end of the stabilizing frame away from the spraying frame.

[0008] By adopting the above technical solution, when it is necessary to spray paint indoor walls, workers use the control unit to control the movement of the stabilizing frame so that the universal wheels abut against the ground to provide further support for the spraying frame and the mobile vehicle. The worker then remotely controls the movement of the mobile vehicle so that the spraying frame moves to the set position, at which time the spraying assembly can spray the paint onto the corresponding wall. At the same time, during the movement of the mobile vehicle, the stabilizing frame cooperates with the universal wheels at the corresponding position, increasing the contact area between the entire spraying equipment and the ground, reducing the possibility of the mobile vehicle tilting when the spraying assembly is working, thereby improving the stability of the spraying assembly when working and the final spraying effect.

[0009] Preferably, the control member includes a control rod and a control disk, the control rod is rotatably connected in the control slot, the stabilizing frame is threadedly connected to the control rod, the control rod extends out of the control slot in a direction away from the ground, and the control disk is coaxially arranged at one end of the control rod outside the control slot.

[0010] Preferably, a connecting hole is provided on the spray rack, a connecting groove matching the connecting hole is provided on the mobile vehicle, a connecting column is threadedly connected in the connecting hole, and the connecting column extends into the connecting groove.

[0011] Preferably, the spraying assembly includes a robotic arm, a support frame and a plurality of spray heads, the robotic arm is arranged on the spraying frame, the support frame is arranged at one end of the robotic arm away from the spraying frame, the plurality of spray heads are evenly arranged on the support frame, and an input assembly is provided on the spraying frame, and the input assembly transports paint to each spray head.

[0012] Preferably, the input assembly includes a delivery pump and a storage box filled with paint, one end of the delivery pump is connected to the storage box via a connecting pipe, and the other end is connected to an output pipe, and each of the nozzles is connected to the output pipe via the input pipe.

[0013] Preferably, a distance sensor is provided on the support frame.

[0014] Preferably, a clearance groove is provided on the spraying frame, a support plate is rotatably connected in the clearance groove, the mechanical arm is arranged on the support plate, a motor is provided in the clearance groove, and an output end of the motor is connected to the support plate.

[0015] Preferably, a support ring is provided in the clearance groove, and a plurality of support wheels are provided on a side of the support plate close to the support ring, and each of the support wheels is in contact with the support ring.

[0016] In summary, the present application includes at least one of the following beneficial technical effects:

[0017] 1. By setting up a stabilizing component, the center of gravity of the mobile vehicle and the spraying rack is not easily offset, which improves the stability of the mobile vehicle and the spraying rack when moving, thereby improving the stability of the spraying component when working and the final spraying effect;

[0018] 2. By setting up a detachable spray rack, it is convenient to place different types of spray racks on the mobile vehicle to adapt to different spraying conditions;

[0019] 3. By setting up a distance sensor, it is convenient to monitor the distance between the nozzle and the wall in real time, so that the nozzle can spray paint onto the wall more accurately. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1It is a schematic diagram of the overall structure of an embodiment of the present application;

[0021] Figure 2 It is a structural schematic diagram used to reflect the positional relationship between the mobile vehicle and the spraying rack in an embodiment of the present application.

[0022] Explanation of the reference numerals: 1. Mobile vehicle; 11. Connecting slot; 2. Spraying rack; 21. Control slot; 22. Connecting hole; 23. Connecting column; 24. Yield slot; 25. Support plate; 26. Motor; 27. Support ring; 28. Support wheel; 3. Spraying assembly; 31. Robotic arm; 32. Support frame; 33. Spray head; 4. Stabilizing assembly; 41. Control member; 411. Control lever; 412. Control panel; 42. Stabilizing frame; 421. Universal wheel; 5. Input assembly; 51. Delivery pump; 52. Storage box; 53. Connecting pipe; 54. Output pipe; 55. Input pipe; 6. Distance sensor. DETAILED DESCRIPTION

[0023] The following is combined with Figure 1-2 This application is described in further detail.

[0024] The present application embodiment discloses a fully automatic water-based latex paint spraying device. Figure 1 A fully automatic water-based latex paint spraying equipment includes a mobile vehicle 1 and a spraying frame 2. The spraying frame 2 is detachably connected to the mobile vehicle 1. A spraying assembly 3 is provided on the spraying frame 2. A group of stabilizing components 4 are provided on the surrounding side walls of the spraying frame 2. The stabilizing components 4 include a control member 41 and a stabilizing frame 42. A control groove 21 is provided on the surrounding side walls of the spraying frame 2. The control member 41 is provided in the control groove 21. The stabilizing frame 42 is slidably connected in the control groove 21. The control member 41 is connected to the stabilizing frame 42. A universal wheel 421 is provided at one end of the stabilizing frame 42 away from the spraying frame 2. When it is necessary to spray paint the indoor walls, the worker uses the control member 41 to control the movement of the stabilizing frame 42 so that the universal wheel 421 abuts against the ground. When the mobile vehicle 1 is subsequently controlled to move, the stabilizing frame 42 cooperates with the universal wheel 421, so that the center of gravity of the mobile vehicle 1 and the spray rack 2 is not easy to move, reducing the possibility of the mobile vehicle 1 and the spray rack 2 tilting during operation, thereby improving the stability of the spray assembly 3 during movement and the final spraying effect.

[0025] Reference Figure 1 In the embodiment of the present application, the mobile vehicle 1 is configured as an AGV vehicle. The control member 41 includes a control rod 411 and a control disk 412. The control rod 411 is rotatably connected to the corresponding control slot 21, and the stabilizing frame 42 is threadedly connected to the control rod 411 at the corresponding position. The control rod 411 extends out of the control slot 21, and the control disk 412 is fixed to one end of the control rod 411 outside the control slot 21.

[0026] Before processing the indoor wall, the worker rotates the control panel 412, and the control panel 412 drives the control rod 411 to rotate, and the control rod 411 can drive the stabilizing frame 42 to move, so as to control the universal wheel 421 to contact the ground, so that the stabilizing frame 42 and the universal wheel 421 provide support for the mobile vehicle 1 and the spraying frame 2.

[0027] Reference Figure 2 In order to facilitate the installation of the spray rack 2, a connection hole 22 is provided on the spray rack 2, and a connection groove 11 matching the connection hole 22 is provided on the mobile vehicle 1. A connection column 23 is threadedly connected in the connection hole 22, and the connection column 23 extends into the connection groove 11. The worker places the spray rack 2 on the mobile vehicle 1 so that the connection hole 22 is connected to the connection groove 11, and then installs the connection column 23 into the connection hole 22. After the connection column 23 abuts against the bottom of the connection groove 11, the installation of the spray rack 2 is completed, so that the mobile vehicle 1 can adapt to different models of spray racks 2, thereby improving the overall application range of the spray equipment.

[0028] Reference Figure 1 and Figure 2 The spraying assembly 3 includes a mechanical arm 31, a support frame 32 and a plurality of spray heads 33. The mechanical arm 31 is arranged on the spraying frame 2, the support frame 32 is arranged at one end of the mechanical arm 31 away from the spraying frame 2, and each spray head 33 is evenly arranged on the support frame 32. An input assembly 5 is arranged on the spraying frame 2, and the input assembly 5 transports the paint to each spray head 33. The mechanical arm 31 can be set as a three-axis, four-axis, five-axis or six-axis mechanical arm 31, and different choices need to be made according to the working conditions.

[0029] In order to improve the application range of the mechanical arm 31, a clearance groove 24 is provided on the spraying frame 2, and a support plate 25 is rotatably connected in the clearance groove 24, and the mechanical arm 31 is arranged on the support plate 25. A motor 26 is provided in the clearance groove 24, and the output end of the motor 26 is connected to the support plate 25.

[0030] After the mobile vehicle 1 moves to the set position, according to the pre-set program, the motor 26 controls the support plate 25 to rotate to appropriately adjust the position of the mechanical arm 31. The mechanical arm 31 then controls the support frame 32 and each nozzle 33 to move so that the nozzle 33 is opposite to the position to be sprayed. The input component 5 then transports the paint to each nozzle 33 to realize the function of automatically spraying the wall.

[0031] Reference Figure 2 A support ring 27 is provided in the clearance groove 24, and a plurality of support wheels 28 are provided on one side of the support plate 25 close to the support ring 27, and each support wheel 28 abuts against the support ring 27. The support wheels 28 cooperate with the support ring 27 to provide support for the support plate 25, thereby improving the stability of the support plate 25 when rotating, that is, improving the stability of the robot arm 31 when in use.

[0032] Reference Figure 2 The input assembly 5 includes a delivery pump 51 and a storage box 52 filled with paint. One end of the delivery pump 51 is connected to the storage box 52 through a connecting pipe 53, and the other end is connected to an output pipe 54. Each nozzle 33 is connected to the output pipe 54 through an input pipe 55. In the embodiment of the present application, the input pipe 55 is set as a hose, and the output pipe 54 is set as a multi-way pipe according to the number of nozzles 33. After the mobile vehicle 1 moves to the set position, the delivery pump 51 can deliver the paint in the storage box 52 to the output pipe 54, and then deliver it to each nozzle 33 through each input pipe 55 to realize the function of automatic spraying.

[0033] A distance sensor 6 is fixed on the support frame 32 , and the distance sensor 6 monitors the distance between the nozzle 33 and the wall in real time, so that the nozzle 33 can spray the paint onto the wall more accurately.

[0034] The implementation principle of a fully automatic water-based latex paint spraying equipment in an embodiment of the present application is as follows: during the movement of the mobile vehicle 1, the stabilizing component 4 provides support for the mobile vehicle 1 and the spray rack 2, thereby reducing the possibility of the mobile vehicle 1 and the spray rack 2 tilting during movement, and improving the stability of the mobile vehicle 1 and the spray rack 2 during movement, thereby improving the stability of the spray component 3 during operation and the final spraying effect.

[0035] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A fully automatic water-based latex paint spraying equipment, characterized in that: The invention comprises a mobile vehicle (1) and a spraying frame (2), wherein the spraying frame (2) is detachably connected to the mobile vehicle (1), a spraying assembly (3) is provided on the spraying frame (2), a group of stabilizing assemblies (4) are provided on the peripheral side walls of the spraying frame (2), the stabilizing assemblies (4) comprise a control member (41) and a stabilizing frame (42), a control groove (21) is provided on the peripheral side walls of the spraying frame (2), the control member (41) is arranged in the control groove (21), the stabilizing frame (42) is slidably connected in the control groove (21), the control member (41) is connected to the stabilizing frame (42), and a universal wheel (421) is provided at one end of the stabilizing frame (42) away from the spraying frame (2).

2. The fully automatic water-based latex paint spraying equipment according to claim 1 is characterized in that: The control member (41) comprises a control rod (411) and a control disk (412); the control rod (411) is rotatably connected in the control slot (21); the stabilizing frame (42) is threadedly connected to the control rod (411); the control rod (411) extends out of the control slot (21) in a direction away from the ground; and the control disk (412) is coaxially arranged at one end of the control rod (411) located outside the control slot (21).

3. The fully automatic water-based latex paint spraying equipment according to claim 1 is characterized in that: The spraying frame (2) is provided with a connecting hole (22), the mobile vehicle (1) is provided with a connecting groove (11) matching with the connecting hole (22), a connecting column (23) is threadedly connected in the connecting hole (22), and the connecting column (23) extends into the connecting groove (11).

4. The fully automatic water-based latex paint spraying equipment according to claim 1 is characterized in that: The spraying assembly (3) comprises a mechanical arm (31), a support frame (32) and a plurality of spray heads (33); the mechanical arm (31) is arranged on the spraying frame (2); the support frame (32) is arranged at one end of the mechanical arm (31) away from the spraying frame (2); the plurality of spray heads (33) are evenly arranged on the support frame (32); an input assembly (5) is provided on the spraying frame (2); and the input assembly (5) transports paint to each spray head (33).

5. The fully automatic water-based latex paint spraying equipment according to claim 4 is characterized in that: The input assembly (5) comprises a delivery pump (51) and a storage box (52) filled with paint. One end of the delivery pump (51) is connected to the storage box (52) via a connecting pipe (53), and the other end is connected to an output pipe (54). Each of the nozzles (33) is connected to the output pipe (54) via an input pipe (55).

6. The fully automatic water-based latex paint spraying equipment according to claim 4 is characterized in that: The support frame (32) is provided with a distance sensor (6).

7. The fully automatic water-based latex paint spraying equipment according to claim 4 is characterized in that: The spraying frame (2) is provided with a clearance groove (24), a support plate (25) is rotatably connected in the clearance groove (24), the mechanical arm (31) is arranged on the support plate (25), a motor (26) is arranged in the clearance groove (24), and an output end of the motor (26) is connected to the support plate (25).

8. The fully automatic water-based latex paint spraying equipment according to claim 7 is characterized in that: A support ring (27) is provided in the clearance groove (24), and a plurality of support wheels (28) are provided on one side of the support plate (25) close to the support ring (27), and each of the support wheels (28) is in contact with the support ring (27).