Pressure hydraulic rammer monitoring device
By designing an acceleration hammer rod and a real-time data collection system in the hydraulic tamp device, the problem of insufficient force when hydraulic tamp encounters hard matter is solved, instantaneous force enhancement of the hammer head and real-time data collection are achieved, and the rupture efficiency and equipment optimization capabilities are improved.
Patent Information
- Application Number
- CN202421717160.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-18
AI Technical Summary
When existing hydraulic tamps encounter hard substances, the hydraulic strength at a constant speed is much lower than the instantaneous strength characteristic, which causes the tamp to take a long time to break, reducing the breakthrough efficiency, and unable to collect the number, force and speed data in real time, affecting the equipment optimization.
A pressure hydraulic tamp monitoring device is designed to achieve acceleration adjustment and instantaneous force enhancement of the hammer head by setting up an acceleration hammer rod, an solenoid magnet, a magnet block, a nitrogen tank and a one-way gas valve, and data is collected in real time through a gravity sensor, a counter and a speed detector.
By adjusting the hammer head at acceleration, its falling speed instantly increases, improving the efficiency of hard matter rupture, and collecting hammer data in real time, facilitating equipment optimization and statistical analysis.
Smart Images

Figure CN222880010U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pressure hydraulic rammers, in particular to a pressure hydraulic rammer monitoring device. Background Art
[0002] A hydraulic rammer is a compaction machine that uses hydraulic power output to compact the foundation. When using a hydraulic rammer to compact the ground, when encountering a material with a hard surface, its uniform hydraulic strength is much lower than the instantaneous strength characteristics. The uniform rammer often requires a long time of hammering to crack the hard material, which wastes time and reduces the breakthrough efficiency. It is also impossible to collect data on the number of hammering times, explosive hammering force, and hammering speed of the rammer in order to better optimize the equipment.
[0003] Therefore, it is particularly important to design a pressure hydraulic rammer monitoring device to change the above technical defects and improve overall practicality. Utility Model Content
[0004] The utility model aims to provide a pressure hydraulic rammer monitoring device to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A pressure hydraulic rammer monitoring device comprises an outer cylinder, a lifting hydraulic cylinder is arranged inside the outer cylinder, an accelerating sleeve rod is fixed to the bottom end of the lifting hydraulic cylinder, a passing electromagnet is arranged on the top of the inner side of the accelerating sleeve rod, an accelerating hammer rod extending out of the bottom of the outer cylinder is arranged inside the accelerating sleeve rod, an extension plate is fixed to the bottom of the accelerating hammer rod, a hammer head is installed at the bottom end of the extension plate, a gravity sensor is installed at the interlayer position of the bottom of the hammer head, a counter and a speed detector are respectively installed on the side walls of the hammer head, nitrogen tanks are installed on the left and right sides of the top of the extension plate, a jet pipe is connected to the top of the nitrogen tank, a one-way air valve is arranged in the middle section of the jet pipe, and a magnet block used in conjunction with the passing electromagnet is fixed to the top of the accelerating hammer rod.
[0007] As a preferred solution of the utility model, a receiving controller is installed on the outer surface of the outer cylinder, wherein the receiving controller is connected to the gravity sensor, counter, speed detector, one-way air valve, and electromagnet through wires, and the connection method is electrical connection. The receiving controller is remotely connected to the remote control console through a local area network.
[0008] As a preferred solution of the utility model, the external structure size of the acceleration hammer rod is adapted to the internal structure size of the acceleration sleeve rod, and the connection between the acceleration hammer rod and the acceleration sleeve rod is a sliding connection.
[0009] As a preferred solution of the utility model, the connection method between the electromagnet and the magnet block is magnetic adsorption.
[0010] As a preferred solution of the utility model, the tops of the left and right sides of the acceleration hammer rod are provided with limit blocks used in conjunction with the acceleration sleeve rod.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] In the utility model, a pressure hydraulic rammer monitoring device is set up to adjust the acceleration of the falling hammer head, so that the falling speed of the hammer head becomes faster instantly, thereby increasing the force of hammering hard materials and improving the efficiency of cracking. At the same time, the number of falls and the falling speed of the hammer head can be detected under the detection of the counter and the speed detector, which is convenient for data collection and statistics of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is the main view of the overall structure of the utility model;
[0014] Figure 2 This is the internal structure diagram of the outer cylinder of the utility model;
[0015] Figure 3 It is a schematic diagram of the local structure of the utility model.
[0016] In the figure: 1, outer cylinder; 2, lifting hydraulic cylinder; 3, acceleration hammer rod; 301, extension plate; 302, hammer head; 303, gravity sensor; 304, counter; 305, speed detector; 306, nitrogen tank; 307, jet pipe; 308, one-way air valve; 309, magnet block; 4, acceleration sleeve rod; 401, electromagnet. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0018] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0019] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.
[0021] For examples, see Figure 1-3 , the utility model provides a technical solution:
[0022] A pressure hydraulic tamping monitoring device comprises an outer cylinder 1, a lifting hydraulic cylinder 2 is arranged inside the outer cylinder 1, an accelerating sleeve rod 4 is fixed to the bottom end of the lifting hydraulic cylinder 2, a through electromagnet 401 is arranged on the top of the inner side of the accelerating sleeve rod 4, and an accelerating hammer rod 3 extending from the bottom of the outer cylinder 1 is arranged inside the accelerating sleeve rod 4;
[0023] The external structure size of the acceleration hammer rod 3 is adapted to the internal structure size of the acceleration sleeve rod 4. The connection between the acceleration hammer rod 3 and the acceleration sleeve rod 4 is a sliding connection. The tops of the left and right sides of the acceleration hammer rod 3 are provided with limit blocks used in conjunction with the acceleration sleeve rod 4.
[0024] In this embodiment, please refer to Figure 3 An extension plate 301 is fixed at the bottom of the acceleration hammer rod 3, a hammer head 302 is installed at the bottom end of the extension plate 301, a gravity sensor 303 is installed at the interlayer position at the bottom of the hammer head 302, and a counter 304 and a speed detector 305 are installed on the side walls of the hammer head 302 respectively. Under the detection of the gravity sensor 303, the counter 304 and the speed detector 305, the number of falls and the falling speed of the hammer head 302 can be collected, which is convenient for data collection and statistics of the staff. Nitrogen tanks 306 are installed on the left and right sides of the top of the extension plate 301, and the top of the nitrogen tank 306 is connected to an injection pipe 307, and a one-way air valve 308 is provided in the middle section of the injection pipe 307. A magnet block 309 used in conjunction with the electromagnet 401 is fixed at the top of the acceleration hammer rod 3;
[0025] A receiving controller is installed on the outer surface of the outer cylinder 1, and the receiving controller is connected to the gravity sensor 303, the counter 304, the speed detector 305, the one-way air valve 308, and the electromagnet 401 through wires, and the connection method is electrical connection. The receiving controller is remotely connected to the remote control console through a local area network, and the connection method between the electromagnet 401 and the magnet block 309 is magnetic adsorption.
[0026] The working process of the utility model is as follows: under the action of the lifting hydraulic cylinder 2, the hammer head 302 can be driven to fall at a uniform speed to perform conventional compaction operations on the road surface. However, when encountering hard materials during the compaction process, the acceleration of the hammer head 302 can be started, and the power of the electromagnet 401 can be turned off, so that the electromagnet 401 and the magnet block 309 that were originally adsorbed together lose their adsorption force, thereby causing the acceleration hammer rod 3 to fall inside the acceleration sleeve rod 4. At the moment of falling, the staff can remotely open the one-way air valve 308 through the receiving controller to allow the gas inside the nitrogen tank 306 to be ejected through the jet pipe 307, thereby realizing the acceleration of the hammer head 302, making the falling speed of the hammer head instantly faster, thereby increasing the force of the hammering and improving the efficiency of surface rupture. At the same time, under the detection of the gravity sensor 303, the counter 304, and the speed detector 305, the number of falls and the falling speed of the hammer head 302 can be collected, which is convenient for collecting data and convenient for the staff to count.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pressure hydraulic rammer monitoring device, comprising an outer cylinder (1), characterized in that: A lifting hydraulic cylinder (2) is arranged inside the outer cylinder (1), an accelerating sleeve rod (4) is fixed at the bottom end of the lifting hydraulic cylinder (2), a through electromagnet (401) is arranged at the top of the inner side of the accelerating sleeve rod (4), an accelerating hammer rod (3) extending from the bottom of the outer cylinder (1) is arranged inside the accelerating sleeve rod (4), an extension plate (301) is fixed at the bottom of the accelerating hammer rod (3), a hammer head (302) is installed at the bottom end of the extension plate (301), and a sandwich position at the bottom of the hammer head (302) is arranged. A gravity sensor (303) is installed at the side wall of the hammer head (302), a counter (304) and a speed detector (305) are installed on the side walls of the hammer head (302), nitrogen tanks (306) are installed on the left and right sides of the top of the extension plate (301), the top of the nitrogen tank (306) is connected to an injection pipe (307), and a one-way air valve (308) is provided in the middle section of the injection pipe (307), and a magnet block (309) used in conjunction with the electromagnet (401) is fixed to the top of the acceleration hammer rod (3).
2. A pressure hydraulic rammer monitoring device according to claim 1, characterized in that: A receiving controller is installed on the outer surface of the outer cylinder (1), wherein the receiving controller is respectively connected to the gravity sensor (303), the counter (304), the speed detector (305), the one-way air valve (308), and the electromagnet (401) through wires, and the connection method is electrical connection. The receiving controller is remotely connected to the remote control console through a local area network.
3. A pressure hydraulic rammer monitoring device according to claim 1, characterized in that: The external structure size of the accelerating hammer rod (3) is matched with the internal structure size of the accelerating sleeve rod (4), and the connection mode between the accelerating hammer rod (3) and the accelerating sleeve rod (4) is a sliding connection.
4. A pressure hydraulic rammer monitoring device according to claim 1, characterized in that: The connection between the electromagnet (401) and the magnet block (309) is by magnetic attraction.
5. A pressure hydraulic rammer monitoring device according to claim 1, characterized in that: Position limiting blocks used in conjunction with the accelerating sleeve rod (4) are arranged at the tops of the left and right sides of the accelerating hammer rod (3).