Graduated scale for inquiring coordinates of missed lamp of LED module

By designing a scale for querying the coordinates of the skewed lights in the LED module, the problem of frequent errors in manual counting of lights is solved, and the coordinates of the skewed lights are quickly and accurately determined, improving the inspection efficiency and production line efficiency.

CN222881864UActive Publication Date: 2025-05-16CHANGZHI CITY HUAJIE GUANG TECH CO LTD
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Patent Information

Application Number
CN202421631597.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-16
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

During the production process of small-pitch LED modules, due to the large density and large number of LED lamp beads, manual counting of lamps often occurs incorrect numbers, which increases the difficulty of inspection and processing time and affects the efficiency of the production line.

Method used

A scale for querying the coordinates of the skewed light of the LED module is designed, including a first baffle, a plurality of first measuring scales, an extension mechanism and a limiting mechanism. Through the cooperation of these components, the X and Y coordinate positions of the skewed light of the LED module can be quickly and accurately determined.

Benefits of technology

The scale is easy to operate and is not prone to errors, greatly improving the efficiency of checking and handling abnormalities, shortening the production cycle of the production line, and has a simple structure and low manufacturing cost. It is suitable for small-pitch LED modules of various specifications.

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Abstract

The utility model relates to the technical field of LED detection, and provides a graduated scale for inquiring the coordinates of a missed lamp of an LED module, which comprises a first baffle plate, a plurality of first measuring scales fixedly connected to the outer side wall of the first baffle plate, a connecting groove arranged on the inner side wall of the plurality of first measuring scales, an extending mechanism arranged on the inner side wall of the connecting groove, and a limiting mechanism arranged on the inner side wall of the extending mechanism. The limiting mechanism is arranged on the outer side wall of the first measuring ruler, the extending mechanism comprises a plurality of second measuring rulers, the second measuring rulers are slidably connected to the inner side walls of the connecting grooves, and the outer side walls of the second measuring rulers are fixedly connected with second baffles; the graduated scale provided by the utility model can quickly and accurately determine the X and Y coordinate positions of the missed lamp on the LED module. Compared with a traditional manual lamp counting mode, the graduated scale is easy and convenient to operate and not prone to making mistakes, the efficiency of troubleshooting and abnormity processing is greatly improved, and the production cycle of a production line is effectively shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED detection, in particular to a scale for querying the coordinates of crooked lamps of an LED module. Background Art

[0002] With the rapid development of LED display technology, small-pitch LED displays have gradually become the mainstream products in the market with their high resolution and high definition. In particular, small-pitch LED displays below P2.5 have a wide range of applications including commercial advertising, indoor conference displays, high-definition TV walls, etc., and their market size continues to expand. However, small-pitch LED modules face many technical challenges during the production process.

[0003] Among them, the mounting of LED lamp beads is a key link in module production. Due to the small pitch of the small-pitch LED module and the large number of LED lamp beads per unit area, each module may need to mount tens of thousands of LED lamp beads. During the production process, due to problems with machinery and equipment, materials, or improper operation, LED lamp beads often appear misplaced, tilted, or randomly mounted, which is the so-called "leaking crooked lamps".

[0004] The traditional method of analyzing the missing or crooked lamps mainly relies on manual counting of lamps, and by confirming the X and Y coordinate positions of the missing or crooked lamps on the module, it is possible to track and confirm which machine or nozzle caused the defect. However, due to the high density and large number of lamp beads in small-pitch LED products, manual counting of lamps often results in miscounting, which not only increases the difficulty of troubleshooting, but also prolongs the time to handle the abnormality, seriously affecting the production efficiency of the production line.

[0005] To this end, those skilled in the art have proposed a scale for querying the coordinates of the crooked lamps of an LED module to solve the problems raised by the background technology. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides a scale for querying the coordinates of the missing crooked lamps of the LED module, so as to solve the problem in the prior art that due to the large density and large number of lamp beads of small-pitch LED products, wrong counting often occurs when manually counting the lamps, which not only increases the difficulty of troubleshooting, but also prolongs the time for handling abnormalities.

[0007] A scale for querying the coordinates of a crooked lamp of an LED module comprises a first baffle, a plurality of first measuring scales are fixedly connected to the outer side wall of the first baffle, and a connection groove is provided on the inner side walls of the plurality of first measuring scales;

[0008] An extension mechanism, wherein the extension mechanism is arranged on the inner side wall of the connecting groove;

[0009] The limiting mechanism is arranged on the outer side wall of the first measuring ruler.

[0010] Preferably, the extension mechanism comprises a second measuring ruler, the second measuring ruler is in the form of a plurality of inner side walls slidably connected to a plurality of connecting grooves, and a second baffle is fixedly connected to an outer side wall of the second measuring ruler.

[0011] Preferably, the limiting mechanism includes a limiting slot, which is provided on the outer side wall of the first measuring ruler, and the outer side wall of the second measuring ruler is provided with a plurality of connecting slots, the inner side wall of the limiting slot is slidably connected with a sliding rod, the outer side wall of the sliding rod is fixedly connected with a limiting slide, and two supporting springs are fixedly connected to both ends of the outer side of the limiting slide.

[0012] Preferably, the connection slots are evenly spaced on the outer side wall of the second measuring ruler, the two support springs are also fixedly connected to the outer side wall of the first measuring ruler, and the sliding clamp rod is also snap-connected to the outer side wall of the second measuring ruler.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The scale of the utility model can quickly and accurately determine the X and Y coordinates of the missing crooked lamps on the LED module. Compared with the traditional manual counting method, the scale of the patent is easy to operate and not prone to errors, which greatly improves the efficiency of troubleshooting and handling abnormalities and effectively shortens the production line production cycle.

[0015] Secondly, the scale of the present invention has a reasonable design, simple structure, low manufacturing cost, and can be widely used in small-pitch LED modules of various specifications. At the same time, its use is not restricted by the environment and can be used at any time in the production site, which is convenient and fast.

[0016] The telescopic function also makes the ruler more convenient to store and carry. Users can adjust the length of the ruler as needed, so that it can be retracted to a smaller size when not in use, making it easier to store and carry. This design not only saves space, but also reduces the risk of damage to the ruler during transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0018] Figure 2 For this utility model Figure 1 A schematic diagram of the structure of the first measuring ruler and the second measuring ruler;

[0019] Figure 3 This is a rear structural schematic diagram of the connecting groove in the first measuring ruler of the present utility model.

[0020] In the figure: 1, first baffle; 11, first measuring ruler; 12, connecting slot; 2, second measuring ruler; 21, second baffle; 22, connecting slot; 23, limiting slot; 24, sliding lever; 25, supporting spring; 26, limiting slide plate; 27, connecting bracelet. DETAILED DESCRIPTION

[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0022] As attached Figure 1 To Attachment Figure 3 As shown:

[0023] Embodiment 1: The utility model provides a scale for querying the coordinates of the LED module's leaking crooked lamp, comprising a first baffle 1, the outer side wall of the first baffle 1 is fixedly connected with a plurality of first measuring scales 11, and the inner side walls of the plurality of first measuring scales 11 are provided with connecting grooves 12;

[0024] An extension mechanism, the extension mechanism is arranged on the inner side wall of the connecting groove 12;

[0025] The limiting mechanism is arranged on the outer side wall of the first measuring ruler 11 .

[0026] The extending mechanism comprises a second measuring ruler 2 , wherein the second measuring ruler 2 is in the form of a plurality of inner side walls slidably connected to a plurality of connecting grooves 12 , and a second baffle 21 is fixedly connected to an outer side wall of the second measuring ruler 2 .

[0027] Specifically, by setting the second measuring ruler 2, the length of the first measuring ruler 11 can be extended, so that a larger number of lamp beads can be measured conveniently without changing the equipment.

[0028] The limiting mechanism includes a limiting slot 23, which is provided on the outer wall of the first measuring ruler 11, and a plurality of connecting slots 22 are provided on the outer wall of the second measuring ruler 2. A sliding rod 24 is slidably connected to the inner wall of the limiting slot 23, and a limiting slide 26 is fixedly connected to the outer wall of the sliding rod 24. Two supporting springs 25 are fixedly connected to the two ends of the outer side of the limiting slide 26.

[0029] Specifically, through the connection between the support spring 25 and the limiting slide plate 26 , a force can be applied to the limiting slide plate 26 , so that the limiting slide plate 26 presses the sliding card rod 24 , so that the sliding card rod 24 and the connecting card slot 22 are engaged together.

[0030] The connecting slots 22 are evenly spaced on the outer wall of the second measuring ruler 2 , the two supporting springs 25 are also fixedly connected to the outer wall of the first measuring ruler 11 , and the sliding lever 24 is also engaged and connected to the outer wall of the second measuring ruler 2 .

[0031] As can be seen from the above, when it is necessary to measure the lamp beads, first place the scale parallel to the surface of the module, and there is a gap between the scale and the lamp beads on the surface of the module to avoid contact with the lamp surface and causing the lamp beads to scatter. According to the position displayed by the positioning ruler, the X and Y coordinates of the missing lamp can be obtained: each model has two scales of length and width, the long side is detected as the coordinate point of the placement machine X, and the wide side is detected as the coordinate point of the placement machine Y. If the measurement scale needs to be adjusted, first pull the connecting bracelet 27 to allow the connecting bracelet 27 to drive the sliding card rod 24 to disengage from the connecting card slot 22 through the limiting slide 26, and then pull the second baffle 21 to allow the second baffle 21 to drive the second measuring ruler 2 to slide out in the first measuring ruler 11. Release the connecting bracelet 27 while sliding. When the next connecting card slot 22 slides to a suitable position, the support spring 25 will pull the limiting slide 26 to allow the sliding card rod 24 to re-engage in the connecting card slot 22 to limit the second measuring ruler 2.

[0032] The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0033] In the description of the present utility model, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. The meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0034] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0035] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0036] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, those skilled in the art may combine and combine the different embodiments or examples and the features of the different embodiments or examples described in this specification without contradiction.

[0037] In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other.

[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A scale for checking the coordinates of the LED module's missing or crooked lamps, characterized by: It comprises a first baffle (1), the outer side wall of the first baffle (1) being fixedly connected to a plurality of first measuring rulers (11), and the inner side walls of the plurality of first measuring rulers (11) being provided with connecting grooves (12); An extension mechanism, the extension mechanism being arranged on the inner side wall of the connecting groove (12), the extension mechanism comprising a second measuring ruler (2); A limiting mechanism is arranged on the outer side wall of the first measuring ruler (11).

2. A scale for querying the coordinates of the LED module's missing or crooked lamps as claimed in claim 1, characterized in that: The second measuring ruler (2) has a plurality of inner side walls slidably connected to a plurality of connecting grooves (12), and the outer side wall of the second measuring ruler (2) is fixedly connected to a second baffle (21).

3. A scale for querying the coordinates of the LED module's missing or crooked lamps as claimed in claim 1, characterized in that: The limiting mechanism comprises a limiting slot (23), the limiting slot (23) being provided on the outer side wall of the first measuring ruler (11), the outer side wall of the second measuring ruler (2) being provided with a plurality of connecting slots (22), the inner side wall of the limiting slot (23) being slidably connected to a sliding clamping rod (24), the outer side wall of the sliding clamping rod (24) being fixedly connected to a limiting slide plate (26), and two supporting springs (25) being fixedly connected to the outer ends of the limiting slide plate (26).

4. A scale for querying the coordinates of the LED module's missing or crooked lamps as claimed in claim 3, characterized in that: The connecting slots (22) are evenly spaced on the outer wall of the second measuring ruler (2), the two supporting springs (25) are also fixedly connected to the outer wall of the first measuring ruler (11), and the sliding clamping rod (24) is also engaged and connected to the outer wall of the second measuring ruler (2).