Adsorption type steel bar protective layer detection tool car

By designing the free swing structure and real-time monitoring system of the adsorption steel bar protective layer detection tool truck, the detection accuracy problem caused by unsmooth surface of the building structure is solved, and higher detection accuracy is achieved.

CN222881980UActive Publication Date: 2025-05-16SHANDONG ZHAOYUAN ENG INSPECTION CO LTD

Patent Information

Application Number
CN202520617631.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2025-05-16
Estimated Expiration
2035-04-03

AI Technical Summary

Technical Problem

The surface of the building structure is not smooth, resulting in the wheels of the detection tool being easily topped outside, affecting the detection accuracy.

Method used

An adsorption steel bar protective layer detection tool truck was designed. The vehicle body was set as a free swing structure. The distance measuring transmitter was used to monitor the swing inclination angle of the vehicle body in real time, and data correction was carried out through the controller to ensure detection accuracy.

Benefits of technology

By monitoring the walking state of the wheel on the surface of the steel bar protective layer in real time, removing detection data with excessive inclination angles, and secondary corrections on detection data with small inclination angles, the detection accuracy of the steel bar protective layer by the detection tool truck is significantly improved.

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Abstract

The utility model discloses an adsorption type steel bar protective layer detection tool car, and belongs to the technical field of steel bar protective layer detection. Comprising a vehicle body, an outer detection seat, a first spring body and an inclination detection unit, a detector body is fixed in the vehicle body, and the detection end of the detector body directly faces the bottom surface of the vehicle body; stress grooves are formed in the two ends of the top surface of the vehicle body; a swing seat is fixed in the middle of the top surface of the vehicle body; the outer detection seat comprises a groove seat body with a hollow bottom surface, and a protruding cavity is integrally formed in the middle of the top surface of the groove seat body; the swing seat is movably embedded into the inner side of the protruding cavity, and a swing space of the swing seat is formed in the inner side of the protruding cavity; a hinge shaft movably penetrates through the protruding cavity. The two ends of the hinge shaft are connected with nuts in a screwed mode, and the swing base and the hinge shaft are installed in a swing mode. According to the adsorption type steel bar protective layer detection tool car, the walking state of the wheels on the surface of a steel bar protective layer can be monitored, and the detection precision of the tool car can be corrected.
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Description

Technical Field

[0001] The utility model specifically relates to an adsorption-type steel bar protective layer detection tool vehicle, belonging to the technical field of steel bar protective layer detection. Background Art

[0002] The steel bar protective layer is the distance from the outer edge of the outermost steel bar to the concrete surface. In order to protect the steel bars from rust and ensure the structural strength of the concrete building structure, a third party will generally test the thickness of the protective layer through a steel bar protective layer detector after the construction is completed. The staff will hold the detector and move along the concrete surface, and detect the thickness of the protective layer through the detection coil in the detector. The steel bar protective layer detection is completed by a steel bar protective layer measuring instrument, such as the Chinese patent announcement number: CN217820287U, which discloses an adsorption-type steel bar protective layer detection tool vehicle. By controlling the fan, the wall-climbing remote control vehicle body is adsorbed on the wall, and then the steel bar protective layer on the wall can be detected through the steel bar protective layer detector probe. However, the surface of the building structure is not smooth, and sand is easily adhered to the surface during mortar painting. When the detection vehicle passes through the sand, the wheels are easily pushed outward. Since the distance between the detector and the steel bar protective layer is affected by the wheels, the detection accuracy of the tool vehicle cannot be guaranteed. Utility Model Content

[0003] In order to solve the above problems, the utility model proposes an adsorption-type steel bar protective layer detection tool vehicle, which can monitor the walking state of the wheel on the surface of the steel bar protective layer and can correct the detection accuracy of the tool vehicle.

[0004] The utility model of the adsorption type steel bar protective layer detection tool vehicle comprises:

[0005] A vehicle body, wherein a detector body is fixed inside the vehicle body, and a detection end of the detector body faces the bottom surface of the vehicle body; stress-bearing grooves are provided at both ends of the top surface of the vehicle body; and a swing seat is fixed in the middle of the top surface of the vehicle body;

[0006] The external detection seat comprises a slot seat body with a hollow bottom surface, and a protruding cavity is integrally formed in the middle of the top surface of the slot seat body; the swing seat is movably embedded in the inner side of the protruding cavity, and a swinging space for the swing seat is arranged in the inner side of the protruding cavity; a hinge shaft is movably passed through the protruding cavity; nuts are screwed on both ends of the hinge shaft, and the nuts are pressed tightly against the outer side of the protruding cavity; the swing seat is swingably installed with the hinge shaft; handshakes are arranged on both sides of the upper part of the protruding cavity;

[0007] A first spring body, wherein the top of the first spring body is fixed to two ends of the inner side of the outer detection seat, and the bottom of the first spring body is in contact with the force-bearing groove;

[0008] The tilt detection unit includes a distance measuring transmitter embedded in both ends of the top surface of the outer detection seat; the distance measuring transmitter and the detector body are connected to the controller, and the controller is connected to the detection terminal;

[0009] Due to the action of the first spring body, the wheels at both ends of the vehicle body can always be pressed against the outer surface of the steel bar protective layer; and when the handshake pushes the external detection seat, since the handshake and the hinge axis are on the same vertical line, the handshake will not cause the external detection seat to tilt to one side; when the wheel of the vehicle body passes through the protruding position of the steel bar protective layer, the wheel of the vehicle body is subjected to force, pushing the vehicle body outward, compressing the first spring body, so that the vehicle body and the external detection seat form a stable tilted state; during detection, the wheels of the vehicle body are pressed against the steel bar protective layer through the handshake, and then the vehicle body is pushed to move; during walking, the protective layer thickness is obtained in real time through the detector body, and the detection data is sent to the controller. At the same time, the tilt detection unit works to obtain the distance measurement data through two distance measurement transmitters, that is, the distance between the distance measurement transmitter and the external detection seat is obtained respectively, and the two distance measurement data are differentially measured. When the difference is greater than the set value, it is determined that the wheel of the vehicle body is pushed outward. At this time, the data detected by the detector body is determined to be invalid data; when the difference is less than the set value, it is assumed to be valid data, and the data correction process is entered. During correction, since the installation distance between the distance measuring transmitters is a fixed value, the difference between the two distance measuring data is a fixed value, and the inclination angle of the vehicle body can be calculated by the Pythagorean theorem; and the correction data is obtained according to the inclination angle, that is, the corresponding error data of the vehicle body under various inclination angles is tested in advance; an error correction table is established, and after the controller obtains the real-time inclination angle, the corresponding error data is obtained as the correction data by looking up the error correction table; the controller obtains the detection data through the detector body, and performs difference calculation between the detection data and the error data to obtain the corrected protective layer thickness data.

[0010] Furthermore, the detection terminal is engaged and fixed with the external detection seat.

[0011] Furthermore, a blind hole is axially opened inside the handshake, a telescopic rod is embedded in the blind hole, and the detection terminal is wirelessly connected to the controller; the detection terminal is hung on the telescopic rod; when the high-position steel bar protective layer is detected, the telescopic rod is embedded into the inner side of the handshake to realize the movable engagement and limiting of the telescopic rod and the handshake.

[0012] Furthermore, a tail post is embedded in one end of the telescopic rod away from the blind hole; a through hole is opened in the circumference of the tail post, and a support rod is movably passed through the through hole, a walking wheel is installed at the bottom of the support rod, and a limiting nut is screwed on the other end of the support rod; a second spring body is arranged between the walking wheel and the tail post of the support rod; when the high-position steel bar protective layer is detected, the tail post is embedded in the bottom of the telescopic rod and locked by bolts, and then the wheel body of the vehicle body and the walking wheel of the support rod are attached to the steel bar protective layer; then, the telescopic rod is pressed to make the wheel body of the vehicle body fit with the steel bar protective layer, and at the same time, the other end of the telescopic rod is elastically supported and adapted by the second spring body; then, the telescopic rod is pushed to move forward, and during the movement, the detector body can continuously detect the steel bar protective layer.

[0013] Furthermore, the bottom of the vehicle body is an inverted concave structure, and an adsorption hood is provided at the concave part of the vehicle body; the adsorption hood is connected to a vacuum pump group; when the steel bar protective layer is detected, the vacuum pump group is turned on to enable the vehicle body to be close to the surface of the adsorbed steel bar protective layer.

[0014] Furthermore, guide bearings are embedded and fixed at both ends of the swing seat, and the hinge shaft and the guide bearings are rotatably installed, so that the swing seat can swing smoothly through the guide bearings.

[0015] Furthermore, the distance measuring transmitter is arranged between the swing seat and the first spring body; the distance between the two distance measuring transmitters and the axis center line of the hinge shaft is equal; the distance measuring transmitter collects the distance data between the vehicle body and the external detection seat in real time, and transmits the distance data to the controller; the inclination angle is calculated by the controller.

[0016] Compared with the prior art, the adsorption-type steel bar protective layer detection tool vehicle of the utility model sets the vehicle body as a free swinging structure, which can adapt to the surface of the steel bar protective layer, and adopts a ranging transmitter to monitor the swing inclination angle of the vehicle body in real time; the walking state of the wheels on the surface of the steel bar protective layer is monitored in real time, the detection data with too large inclination angle is eliminated, and the detection data with small inclination angle is corrected twice, so as to ensure the detection accuracy of the detection tool vehicle on the steel bar protective layer. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the vehicle body of the present utility model.

[0018] Figure 2 This is a schematic diagram of the overall structure of the detection tool vehicle in Example 1 of the utility model.

[0019] Figure 3 It is a schematic diagram of the correction state of the detection tool vehicle of the utility model.

[0020] Figure 4 This is a schematic diagram of the overall structure of the detection tool vehicle in Example 2 of the utility model.

[0021] Figure 5 This is a schematic diagram of the overall structure of the detection tool vehicle in Example 3 of the utility model.

[0022] Figure numerals: 1. vehicle body, 2. force groove, 3. swing seat, 4. groove seat body, 5. protruding cavity, 6. hinge shaft, 7. handshake, 8. first spring body, 9. ranging transmitter, 10. blind hole, 11. telescopic rod, 12. tail column, 13. support rod, 14. walking wheel, 15. limit nut, 16. second spring body, 17. adsorption cover. DETAILED DESCRIPTION

[0023] Embodiment 1:

[0024] like Figures 1 to 3 The adsorption-type steel bar protective layer detection tool cart shown includes:

[0025] A vehicle body 1, wherein a detector body is fixed inside the vehicle body 1, and a detection end of the detector body faces the bottom surface of the vehicle body 1; stress-bearing grooves 2 are provided at both ends of the top surface of the vehicle body 1; and a swing seat 3 is fixed in the middle of the top surface of the vehicle body 1;

[0026] The external detection seat comprises a groove seat body 4 with a hollow bottom surface, and a protruding cavity 5 is integrally formed in the middle of the top surface of the groove seat body 4; the swing seat 3 is movably embedded in the inner side of the protruding cavity 5, and a swinging space for the swing seat 3 is arranged inside the protruding cavity 5; a hinge shaft 6 is movably passed through the protruding cavity 5; nuts are screwed on both ends of the hinge shaft 6, and the nuts are tightly pressed against the outside of the protruding cavity 5; the swing seat 3 is swingably installed with the hinge shaft 6; handshakes 7 are arranged on both sides of the upper part of the protruding cavity 5;

[0027] A first spring body 8, wherein the top of the first spring body 8 is fixed to two ends of the inner side of the outer detection seat, and the bottom of the first spring body 8 is in contact with the force bearing groove 2;

[0028] The tilt detection unit includes a distance measuring transmitter 9 embedded in both ends of the top surface of the outer detection seat; the distance measuring transmitter 9 and the detector body are connected to the controller, and the controller is connected to the detection terminal;

[0029] Due to the action of the first spring body 8, the wheels at both ends of the vehicle body 1 can be always pressed against the outer surface of the steel bar protective layer; and when the handshake 7 pushes the outer detection seat, since the handshake 7 and the hinge shaft 6 are on the same vertical line, the handshake 7 will not cause the outer detection seat to tilt to one side; when the wheel of the vehicle body 1 passes through the protruding position of the steel bar protective layer, the wheel of the vehicle body 1 is subjected to force, pushing the vehicle body 1 outward, compressing the first spring body 8, so that the vehicle body 1 and the outer detection seat form a stable tilted state; during detection, the wheel of the vehicle body 1 is pressed against the steel bar protective layer through the handshake 7, and then the vehicle body 1 is pushed to move; during walking, the protective layer thickness is obtained in real time through the detector body, and The detection data is sent to the controller. At the same time, the tilt detection unit works to obtain the distance measurement data through the two distance measurement transmitters 9, that is, the distance between the distance measurement transmitter 9 and the external detection seat is obtained respectively, and the difference between the two distance measurement data is calculated. When the difference is greater than the set value, it is determined that the wheel of the vehicle body 1 is pushed outward. At this time, the data detected by the detector body is determined to be invalid data; when the difference is less than the set value, it is defaulted to valid data, and the data correction process is entered. During the correction, since the installation distance T between the distance measurement transmitters 9 is a fixed value, the difference D1 of the two distance measurement data L1 and L2 is a fixed value, the inclination angle of the vehicle body 1 can be calculated by the Pythagorean theorem. ; and obtain correction data according to the inclination angle, that is, the corresponding error data of the vehicle body 1 under various inclination angles is pre-tested; an error correction table is established, and after the controller obtains the real-time inclination angle, the corresponding error data is obtained as correction data by looking up the error correction table; the controller obtains the detection data through the detector body, and calculates the difference between the detection data and the error data to obtain the corrected protective layer thickness data.

[0030] The detection terminal is embedded and fixed with the external detection seat.

[0031] Embodiment 2:

[0032] like Figure 4 The adsorption-type steel bar protective layer detection tool vehicle shown in the figure has a blind hole 10 axially opened inside the handshake 7, a telescopic rod 11 embedded in the blind hole 10, and the detection terminal is wirelessly connected to the controller; the detection terminal is hung on the telescopic rod 11; when the high-position steel bar protective layer is detected, the telescopic rod 11 is embedded into the inner side of the handshake 7 to realize the movable engagement and limiting of the telescopic rod 11 and the handshake 7.

[0033] The telescopic rod 11 is embedded with a tail column 12 at one end away from the blind hole 10; the tail column 12 is provided with a through hole in the circumference, and the support rod 13 is movably passed through the through hole, and a walking wheel 14 is installed at the bottom of the support rod 13, and the other end of the support rod 13 is screwed with a limit nut 15; the support rod 13 is provided with a second spring body 16 between the walking wheel 14 and the tail column 12; when the high-position steel bar protective layer is detected, the tail column 12 is embedded with the bottom of the telescopic rod 11 and locked by bolts, and then, the wheel body of the vehicle body 1 and the walking wheel 14 of the support rod 13 are attached to the steel bar protective layer; then, the telescopic rod 11 is pressed to make the wheel body of the vehicle body 1 fit with the steel bar protective layer, and at the same time, the other end of the telescopic rod 11 is elastically supported and adapted by the second spring body 16; then, the telescopic rod 11 is pushed to move forward, and when moving, the detector body can continuously detect the steel bar protective layer.

[0034] Guide bearings are embedded and fixed at both ends of the swing seat 3, and the hinge shaft 6 is rotatably installed with the guide bearings, so that the swing seat 3 can swing smoothly through the guide bearings.

[0035] The distance measuring transmitter 9 is arranged between the swing seat 3 and the first spring body 8; the distance between the two distance measuring transmitters 9 and the axis line of the hinge shaft 6 is equal; the distance measuring transmitter 9 collects the distance data between the vehicle body 1 and the external detection seat in real time, and transmits the distance data to the controller; the inclination angle is calculated by the controller.

[0036] Embodiment 3:

[0037] like Figure 5 The adsorption-type steel bar protective layer detection tool vehicle shown in the figure has a concave structure at the bottom of the vehicle body 1, and an adsorption cover 17 is arranged at the concave part of the vehicle body 1; the adsorption cover 17 is connected to the vacuum pump group; when the steel bar protective layer is detected, the vacuum pump group is turned on, so that the vehicle body 1 can be close to the surface of the adsorption steel bar protective layer.

[0038] The above embodiments are only preferred implementations of the present invention, so any equivalent changes or modifications made according to the structures, features and principles described in the scope of application of the present invention are included in the scope of application of the present invention.

Claims

1. An adsorption-type steel bar protective layer detection tool vehicle, characterized in that: include: A vehicle body, wherein a detector body is fixed inside the vehicle body, and a detection end of the detector body faces the bottom surface of the vehicle body; stress-bearing grooves are provided at both ends of the top surface of the vehicle body; and a swing seat is fixed in the middle of the top surface of the vehicle body; The external detection seat comprises a slot seat body with a hollow bottom surface, and a protruding cavity is integrally formed in the middle of the top surface of the slot seat body; the swing seat is movably embedded in the inner side of the protruding cavity, and a swinging space for the swing seat is arranged in the inner side of the protruding cavity; a hinge shaft is movably passed through the protruding cavity; nuts are screwed on both ends of the hinge shaft, and the nuts are pressed tightly against the outer side of the protruding cavity; the swing seat is swingably installed with the hinge shaft; handshakes are arranged on both sides of the upper part of the protruding cavity; A first spring body, wherein the top of the first spring body is fixed to two ends of the inner side of the outer detection seat, and the bottom of the first spring body is in contact with the force-bearing groove; The tilt detection unit includes distance measuring transmitters embedded in the two ends of the top surface of the outer detection base; the distance measuring transmitter and the detector body are connected to the controller, and the controller is connected to the detection terminal.

2. The adsorption-type steel bar protective layer detection tool vehicle according to claim 1 is characterized in that: The detection terminal is embedded and fixed with the external detection seat.

3. The adsorption-type steel bar protective layer detection tool vehicle according to claim 1 is characterized in that: A blind hole is axially opened inside the handshake, a telescopic rod is embedded in the blind hole, the detection terminal is wirelessly connected to the controller; the detection terminal is hung on the telescopic rod.

4. The adsorption-type steel bar protective layer detection tool vehicle according to claim 3 is characterized in that: A tail post is embedded in one end of the telescopic rod away from the blind hole; a through hole is opened in the circumference of the tail post, and a support rod is movably passed through the through hole; a walking wheel is installed at the bottom of the support rod, and a limiting nut is screwed on the other end of the support rod; a second spring body is arranged between the walking wheel and the tail post.

5. The adsorption-type steel bar protective layer detection tool vehicle according to claim 1 is characterized in that: The bottom of the vehicle body is an inverted concave structure, and an adsorption cover is arranged at the concave part of the vehicle body; the adsorption cover is connected to the air extraction pump group.

6. The adsorption-type steel bar protective layer detection tool vehicle according to claim 1 is characterized in that: Guide bearings are embedded and fixed at both ends of the swing seat, and the hinge shaft is rotatably installed with the guide bearings.

7. The adsorption-type steel bar protective layer detection tool vehicle according to claim 1 is characterized in that: The distance measuring transmitter is arranged between the swing seat and the first spring body; the distances between the two distance measuring transmitters and the axis center line of the hinge shaft are equal.

Citation Information

Patent Citations

  • Adsorption type steel bar protective layer detection tool car

    CN217820287U

Cited By

  • Device for automatically measuring thickness of protection layer of steel reinforcement framework entering mold of shield segment

    CN122408685A