Finished down jacket inspection workbench
By designing a finished down jacket inspection workbench with automatic clamping and fixing, multi-directional inspection and lighting components, the problems of inefficiency and missed inspection of traditional inspection methods are solved, and efficient and automated down jacket inspection is achieved, and quality control is improved.
Patent Information
- Application Number
- CN202421525573.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-01
AI Technical Summary
Traditional down jacket inspection methods are inefficient and prone to missed inspections, which are difficult to meet the high market requirements for down jacket quality.
Design an inspection workbench for a finished down jacket, using automatic clamping and fixing, multi-directional inspection and lighting components, and realize multi-directional inspection and automatic control of down jackets through adjustment components and control panels.
It improves the inspection efficiency and effect of down jackets, reduces inspection costs, and ensures the quality control of down jackets.
Smart Images

Figure CN222882577U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clothing manufacturing, in particular to an inspection workbench for finished down jackets. Background Art
[0002] In the production process of down jackets, inspection of finished down jackets is a crucial step. However, the traditional inspection method is often manual inspection or fixed-mounted cameras for inspection. The manual inspection method is inefficient, and the fixed-mounted camera method for monitoring down jackets is prone to blind spots, resulting in missed inspections during the inspection process, which poses a great challenge to the quality control of down jackets.
[0003] Therefore, it is necessary to improve the existing inspection workbench to meet the market's high requirements for down jacket quality. Utility Model Content
[0004] The utility model aims to provide an inspection workbench for finished down jackets, which can realize automatic clamping and fixing of the down jackets, and can realize multi-directional inspection operations on the down jackets through the setting of adjustment components one and two, and can realize lighting of the down jackets and improve the inspection effect of the down jackets through the setting of the lighting components, and can realize control operations on various components through the setting of the control panel, thereby improving the inspection efficiency of the down jackets, reducing the inspection cost of the down jackets, and improving the inspection effect of the down jackets.
[0005] The above technical objectives of the utility model are achieved through the following technical solutions: A finished down jacket inspection workbench, comprising a support table, a U-shaped plate, an electric cylinder, a mounting plate, a clamping assembly, an adjustment assembly 1, a rotating ring, an adjustment assembly 2, a plurality of mounting strips, a plurality of cameras, a plurality of sensors, a data processing unit, a control panel and a lighting assembly;
[0006] The U-shaped plate is fixedly mounted on the top of the support platform, the electric cylinder is fixedly mounted on the U-shaped plate, the mounting plate is fixedly mounted on the working end of the electric cylinder, two rotating shafts are rotatably mounted on the mounting plate, the clamping assembly is arranged on the mounting plate and the two rotating shafts, the adjusting assembly 1 is arranged on the two rotating shafts and is connected to the inner wall of the U-shaped plate, the rotating ring is rotatably mounted on the top inner wall of the U-shaped plate and is arranged based on the electric cylinder, the adjusting assembly 2 is arranged on the U-shaped plate and is connected to the rotating ring, a plurality of mounting strips are fixedly mounted on the bottom side of the rotating ring, a plurality of cameras are respectively fixedly mounted on the corresponding mounting strips and are arranged toward the direction of the electric cylinder, a plurality of sensors are respectively fixedly mounted on the corresponding mounting strips, the data processing unit is arranged on one of the mounting strips, the lighting assembly is arranged on a plurality of mounting strips, a rotating plate is arranged on one side of the U-shaped plate, and a control panel is fixedly mounted on the rotating plate.
[0007] The utility model is further configured as follows: the clamping assembly includes two support rods, two torsion springs and two clamping plates, the two rotating shafts are radially fixedly mounted with support rods, the two support rods are located on the front side of the mounting plate, the two support rods are fixedly mounted on the side close to each other, two mounting grooves are provided on the front side of the mounting plate, torsion springs are fixedly mounted in the two mounting grooves, the front ends of the two torsion springs are respectively fixedly connected to the corresponding support rods, and the two torsion springs are respectively movably sleeved on the outside of the corresponding rotating shafts.
[0008] By adopting the above technical solution, the two clamping plates can be controlled to move in a direction approaching each other, thereby clamping the down jacket to be inspected.
[0009] The utility model is further configured as follows: the adjustment component 1 includes a strip plate, a tooth plate and two transmission gears, the two rotating shafts are fixedly sleeved with transmission gears, the two transmission gears are meshed with each other, a strip plate is fixedly installed on the rear inner wall of the U-shaped plate, a tooth plate is vertically fixedly installed on the strip plate, and the tooth plate is meshed with one of the transmission gears.
[0010] By adopting the above technical solution, when the electric cylinder controls the mounting plate to pass through the toothed plate position, one of the transmission gears can be brought into meshing with the toothed plate, thereby controlling the two support rods to open with the cooperation of the rotating shaft.
[0011] The utility model is further configured as follows: the second adjustment component includes a servo motor, a driving gear and a toothed disc, a toothed disc is fixedly mounted on the inner wall of the rotating ring, a servo motor is fixedly mounted on the top side of the U-shaped plate, an output shaft of the servo motor extends into the U-shaped plate and is fixedly sleeved with a driving gear, and the driving gear is meshed with the toothed disc.
[0012] By adopting the above technical solution, the rotating ring can be controlled to rotate, thereby controlling multiple installation bars to rotate based on the electric cylinder, and then multiple cameras and multiple sensors can perform multi-directional inspection operations on down jackets.
[0013] The utility model is further configured as follows: the lighting assembly includes a mounting ring and a plurality of lighting lamps; a same mounting ring is fixedly mounted on one side of the plurality of mounting strips close to each other; and a plurality of lighting lamps are fixedly mounted on the inner wall of the mounting ring.
[0014] By adopting the above technical solution, a lighting effect can be provided for the down jacket to be inspected.
[0015] The utility model is further configured as follows: the lighting lamp is a matte setting.
[0016] By adopting the above technical solution, it can be ensured that the lighting lamp can evenly illuminate the down jacket to be inspected.
[0017] The utility model is further configured as follows: a guide ring is fixedly installed on the top side of the rotating ring, a guide groove arranged in an annular shape is opened on the inner wall of the top side of the U-shaped plate, the guide ring is in sliding contact with the inner wall of the guide groove, and the longitudinal sections of the guide groove and the guide ring are both arranged in an inverted convex shape.
[0018] By adopting the above technical solution, the rotating ring can maintain stable rotation.
[0019] The utility model is further configured as follows: two fixed blocks are fixedly installed on one side of the U-shaped plate, and a rotating pin is installed on the side where the two fixed blocks are close to each other for damping rotation. The two rotating pins are located on the same axis, and the rotating plate is fixedly installed on the side where the two rotating pins are close to each other.
[0020] By adopting the above technical solution, it is convenient to retract and extend the control panel, and at the same time, it is convenient to adjust its direction according to actual use needs, thereby facilitating the use of operators.
[0021] The utility model is further configured as follows: a display screen is fixedly mounted on the rotating plate.
[0022] By adopting the above technical solution, it is convenient to display the images and data monitored by the camera and the sensor.
[0023] The beneficial effects of the utility model are:
[0024] The utility model can realize automatic clamping and fixing of down jackets through the setting of the clamping component, and can realize multi-directional inspection operation of down jackets through the setting of the adjustment component one and the adjustment component two, and at the same time, through the setting of the lighting component, it can realize lighting of the down jacket, thereby improving the inspection effect of the down jacket, and through the setting of the control panel, it can realize control operation of each component, thereby improving the inspection efficiency of the down jacket, reducing the inspection cost of the down jacket, and improving the inspection effect of the down jacket. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0026] Figure 1 This is a three-dimensional structural schematic diagram of a finished down jacket inspection workbench proposed by the utility model;
[0027] Figure 2 This is a partial cross-sectional structural schematic diagram of a finished down jacket inspection workbench proposed by the utility model;
[0028] Figure 3 This is a partial three-dimensional structural schematic diagram of a finished down jacket inspection workbench proposed by the utility model;
[0029] Figure 4 The utility model discloses an exploded view of a part of a mounting plate, a clamping assembly, a rotating shaft and an adjusting assembly in an inspection workbench for a finished down jacket.
[0030] In the figure, 1. support table; 11. U-shaped plate; 12. electric cylinder; 2. mounting plate; 21. rotating shaft; 211. torsion spring; 22. support rod; 23. clamping plate; 24. transmission gear; 25. strip plate; 26. tooth plate; 3. rotating ring; 301. guide ring; 31. servo motor; 32. driving gear; 33. toothed disc; 4. mounting strip; 5. camera; 6. sensor; 7. data processing unit; 8. mounting ring; 81. lighting lamp; 9. rotating plate; 91. display screen; 92. control panel. DETAILED DESCRIPTION
[0031] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1-4A finished down jacket inspection workbench comprises a support platform 1, a U-shaped plate 11, an electric cylinder 12, a mounting plate 2, a rotating ring 3, a plurality of mounting strips 4, a plurality of cameras 5, a plurality of sensors 6, a data processing unit 7 and a control panel 92, wherein the U-shaped plate 11 is fixedly mounted on the top of the support platform 1, the electric cylinder 12 is fixedly mounted on the U-shaped plate 11, the mounting plate 2 is fixedly mounted on the working end of the electric cylinder 12, two rotating shafts 21 are rotatably mounted on the mounting plate 2, support rods 22 are radially fixedly mounted on the two rotating shafts 21, the two support rods 22 are both located on the front side of the mounting plate 2, a clamping plate 23 is fixedly mounted on the side close to each other of the two support rods 22, two mounting grooves are provided on the front side of the mounting plate 2, and the two mounting grooves are fixedly mounted with a plurality of mounting strips 4, a plurality of mounting strips 4 are fixedly mounted on the mounting plate 2, and a plurality of mounting strips 4 are fixedly mounted on the mounting plate 2. A torsion spring 211 is fixedly installed, and the front ends of the two torsion springs 211 are fixedly connected to the corresponding support rods 22 respectively, and the two torsion springs 211 are movably sleeved on the outer sides of the corresponding rotating shafts 21, which can control the two clamping plates 23 to move in the direction of approaching each other, so as to achieve the clamping of the down jacket to be inspected. A transmission gear 24 is fixedly sleeved on the two rotating shafts 21, and the two transmission gears 24 are meshed. A strip plate 25 is fixedly installed on the inner wall of the rear side of the U-shaped plate 11, and a tooth plate 26 is vertically fixedly installed on the strip plate 25. The tooth plate 26 is meshed with one of the transmission gears 24, and when the electric cylinder 12 controls the mounting plate 2 to pass the position of the tooth plate 26, one of the transmission gears 24 can be put into meshing state with the tooth plate 26. Thereby, the two supporting rods 22 can be controlled to open with the cooperation of the rotating shaft 21, the rotating ring 3 is rotatably mounted on the inner wall of the top side of the U-shaped plate 11 and is arranged based on the electric cylinder 12, multiple mounting bars 4 are fixedly mounted on the bottom side of the rotating ring 3, multiple cameras 5 are respectively fixedly mounted on the corresponding mounting bars 4 and are arranged toward the electric cylinder 12, multiple sensors 6 are respectively fixedly mounted on the corresponding mounting bars 4, and the data processing unit 7 is arranged on one of the mounting bars 4. A toothed disc 33 is fixedly mounted on the inner wall of the rotating ring 3, and a servo motor 31 is fixedly mounted on the top side of the U-shaped plate 11. The output shaft of the servo motor 31 extends into the U-shaped plate 11 and is fixedly sleeved with a driving gear 32, and the driving gear 32 and the toothed disc 33 are fixedly mounted. 3 are meshed with each other, and can control the rotating ring 3 to rotate, thereby controlling the multiple mounting strips 4 to rotate based on the electric cylinder 12, so that the multiple cameras 5 and the multiple sensors 6 can perform multi-directional inspection operations on the down jacket. The same mounting ring 8 is fixedly installed on the side where the multiple mounting strips 4 are close to each other, and multiple lighting lamps 81 are fixedly installed on the inner wall of the mounting ring 8. The lighting lamp 81 adopts an LED lamp, and the lighting lamp 81 is matte. It can ensure that the lighting lamp 81 evenly shines the light on the down jacket to be inspected, providing sufficient light for the inspectors to observe the details of the down jacket. A rotating plate 9 is provided on one side of the U-shaped plate 11, and the control panel 92 is fixedly installed on the rotating plate 9.
[0033] Among them, the camera 5 is used to capture the image of the down jacket, and the sensor 6 is used to detect various performance indicators of the down jacket, such as thickness, density, uniformity, etc. The data processing unit 7 processes and analyzes the data collected by the camera 5 and the sensor 6 to automatically determine whether the down jacket meets the quality standards.
[0034] Specifically, in order to enable the rotating ring 3 to maintain stable rotation, a guide ring 301 is fixedly installed on the top side of the rotating ring 3, and a guide groove in a ring shape is opened on the inner wall of the top side of the U-shaped plate 11. The guide ring 301 is in sliding contact with the inner wall of the guide groove, and the longitudinal sections of the guide groove and the guide ring 301 are both in an inverted convex shape.
[0035] Specifically, in order to facilitate the retraction and extension operation of the control panel 92 and to adjust its orientation according to actual needs so as to facilitate the use by the operator, two fixed blocks are fixedly installed on one side of the U-shaped plate 11, and the sides of the two fixed blocks close to each other are both equipped with rotating pins for damping rotation. The two rotating pins are located on the same axis, and the rotating plate 9 is fixedly installed on the side where the two rotating pins are close to each other.
[0036] Specifically, in order to facilitate operators to view the inspection data and impact in real time, a display screen 91 is fixedly installed on the rotating plate 9, which can display the images and data monitored by the camera 5 and the sensor 6.
[0037] The circuits, electronic components and module structures involved all adopt existing technologies, which can be fully implemented by those skilled in the art. Needless to say, the content protected by this application does not involve improvements to software, circuits and methods.
[0038] Working principle: When the operator needs to inspect the down jacket, first turn on the power and adjust the angle of the rotating plate 9 so that the control panel 92 is in a convenient operating position. Due to the sliding contact design of the guide ring 301 and the guide groove, the rotating plate 9 is more stable and reliable when rotating. Then the down jacket to be inspected is placed between the two clamping plates 23, and then the electric cylinder 12 is used to control the mounting plate 2 to move upward, so that the transmission gear 24 and the toothed plate 26 are disengaged. At the same time, under the action of the torsion spring 211, the two support rods 22 can drive the corresponding clamping plates 23 to achieve stable clamping of the down jacket. The operator can control the camera 5 and the sensor 6 through the control panel 92 to inspect the down jacket, and control the rotating ring 2 to rotate through the servo motor 31, the driving gear 32 and the toothed plate 33, so as to control multiple cameras 5 to capture images from different directions of the down jacket, and the sensor 6 can detect various performance indicators of the down jacket, such as the uniformity, thickness and appearance quality of the filling material. These detection data are transmitted to the data processing unit 7 through the data transmission module for processing and analysis.
[0039] After receiving the data, the data processing unit 7 will perform corresponding calculations, comparisons and judgments to determine whether the down jacket meets the quality standards. If there are quality problems with the down jacket, the data processing unit will issue an alarm and display it to the operator through the display screen 91 to remind the operator to handle it.
[0040] The above is a detailed introduction to the inspection workbench for finished down jackets provided by the utility model. This article uses specific embodiments to explain the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. A finished down jacket inspection workbench, characterized in that: It comprises a support platform (1), a U-shaped plate (11), an electric cylinder (12), a mounting plate (2), a clamping component, an adjustment component 1, a rotating ring (3), an adjustment component 2, a plurality of mounting strips (4), a plurality of cameras (5), a plurality of sensors (6), a data processing unit (7), a control panel (92) and a lighting component; The U-shaped plate (11) is fixedly mounted on the top of the support platform (1); the electric cylinder (12) is fixedly mounted on the U-shaped plate (11); the mounting plate (2) is fixedly mounted on the working end of the electric cylinder (12); two rotating shafts (21) are rotatably mounted on the mounting plate (2); the clamping assembly is arranged on the mounting plate (2) and the two rotating shafts (21); the adjusting assembly 1 is arranged on the two rotating shafts (21) and is connected to the inner wall of the U-shaped plate (11); the rotating ring (3) is rotatably mounted on the inner wall of the top side of the U-shaped plate (11) and is arranged based on the electric cylinder (12); the adjusting assembly 2 The device is arranged on a U-shaped plate (11) and connected to a rotating ring (3); a plurality of mounting strips (4) are fixedly mounted on the bottom side of the rotating ring (3); a plurality of cameras (5) are respectively fixedly mounted on corresponding mounting strips (4) and arranged in a direction toward the electric cylinder (12); a plurality of sensors (6) are respectively fixedly mounted on corresponding mounting strips (4); the data processing unit (7) is arranged on one of the mounting strips (4); the lighting assembly is arranged on a plurality of mounting strips (4); a rotating plate (9) is arranged on one side of the U-shaped plate (11); and a control panel (92) is fixedly mounted on the rotating plate (9).
2. The inspection workbench for finished down jackets according to claim 1, characterized in that: The clamping assembly comprises two support rods (22) and two clamping plates (23), the support rods (22) are radially fixedly mounted on the two rotating shafts (21), the two support rods (22) are located on the front side of the mounting plate (2), and the clamping plates (23) are fixedly mounted on the sides of the two support rods (22) close to each other.
3. The inspection workbench for finished down jackets according to claim 2, characterized in that: The clamping assembly also includes two torsion springs (211). Two installation grooves are provided on the front side of the installation plate (2). The torsion springs (211) are fixedly installed in the two installation grooves. The front ends of the two torsion springs (211) are respectively fixedly connected to the corresponding support rods (22), and the two torsion springs (211) are respectively movably sleeved on the outer sides of the corresponding rotating shafts (21).
4. The inspection workbench for finished down jackets according to claim 1, characterized in that: The first adjustment component comprises a strip plate (25), a tooth plate (26) and two transmission gears (24); the two rotating shafts (21) are both fixedly sleeved with transmission gears (24); the two transmission gears (24) are meshed with each other; the strip plate (25) is fixedly mounted on the inner wall of the rear side of the U-shaped plate (11); a tooth plate (26) is vertically fixedly mounted on the strip plate (25); and the tooth plate (26) is meshed with one of the transmission gears (24).
5. The inspection workbench for finished down jackets according to claim 1, characterized in that: The second adjustment component comprises a servo motor (31), a driving gear (32) and a toothed disc (33); the toothed disc (33) is fixedly mounted on the inner wall of the rotating ring (3); the servo motor (31) is fixedly mounted on the top side of the U-shaped plate (11); the output shaft of the servo motor (31) extends into the U-shaped plate (11) and is fixedly sleeved with the driving gear (32); the driving gear (32) is meshed with the toothed disc (33).
6. The inspection workbench for finished down jackets according to claim 1, characterized in that: The lighting assembly comprises a mounting ring (8) and a plurality of lighting lamps (81); a same mounting ring (8) is fixedly mounted on one side of the plurality of mounting strips (4) close to each other; and a plurality of lighting lamps (81) are fixedly mounted on the inner wall of the mounting ring (8).
7. The inspection workbench for finished down jackets according to claim 6, characterized in that: The lighting lamp (81) is of matte finish.
8. The inspection workbench for finished down jackets according to claim 1, characterized in that: A guide ring (301) is fixedly mounted on the top side of the rotating ring (3); a guide groove arranged in an annular shape is provided on the inner wall of the top side of the U-shaped plate (11); the guide ring (301) is in sliding contact with the inner wall of the guide groove; and the longitudinal sections of the guide groove and the guide ring (301) are both arranged in an inverted convex shape.
9. The inspection workbench for finished down jackets according to claim 1, characterized in that: Two fixed blocks are fixedly mounted on one side of the U-shaped plate (11), and a rotation pin is mounted on the side of the two fixed blocks close to each other for damping rotation. The two rotation pins are located on the same axis, and the rotating plate (9) is fixedly mounted on the side of the two rotation pins close to each other.
10. The inspection workbench for finished down jackets according to claim 1, characterized in that: A display screen (91) is fixedly mounted on the rotating plate (9).