Pressure monitoring and adjusting device for screw-down roller

By using the down roller pressure monitoring and adjustment device in the flaw detection detection, the pressure of the down roller is dynamically adjusted by using the pressure sensor and the height control device, the roller wear and inaccurate length measurement caused by excessive or too small pressure is solved, and higher test stability and equipment performance are achieved.

CN222882972UActive Publication Date: 2025-05-16NANJING IRON & STEEL CO LTD
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Patent Information

Application Number
CN202421799108.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-16
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

During the flaw detection process, if the pressure on the pressed roller is too large, it will cause roller wear and steel rod scratches. If the pressure is too small, it will lead to inaccurate length measurement and reduced test stability, which will seriously affect the performance of the equipment.

Method used

A pressure monitoring and adjustment device for pressing rollers is designed. By setting a pressure sensor and a height control device on the pressing roller, the controller is used to adjust the height of the pressing roller according to the pressure sensor data, thereby realizing dynamic pressure adjustment.

Benefits of technology

Real-time monitoring and adjustment of the pressure of the downward roller is achieved, and roller wear and testing stability problems caused by excessive or too small pressure are avoided, ensuring the accuracy of length measurement and the improvement of equipment performance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222882972U_ABST
Patent Text Reader

Abstract

The utility model discloses a screw-down roller pressure monitoring and adjusting device which comprises a screw-down roller arranged above a roller way, the screw-down roller is controlled by an air cylinder to press down, a pressure sensor is arranged on the screw-down roller, and the screw-down roller is further connected with a screw-down roller height control device. The device further comprises a controller, the controller is connected with the pressure sensor and the screw-down roller height control device, the screw-down roller height control device is controlled to adjust the height of the screw-down roller according to data of the pressure sensor, and pressure adjustment is achieved. According to the utility model, the pressure of the screw-down roller can be monitored in real time, and the pressure of the screw-down roller is controlled by controlling the screw-down process of the screw-down roller, so that the screw-down pressure is controlled within a controllable range according to experience obtained in production, the abrasion of a roller bed caused by overlarge pressure can be reduced, and the production efficiency is improved. The test stability caused by too small pressure can be reduced, and inaccurate length measurement caused by too small pressure can be avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of flaw detection, in particular to a pressure monitoring and adjusting device for a pressing roller. Background Art

[0002] In flaw detection production, the steel bar on the roller is fixed by pressing down the roller to reduce the vibration of the steel bar on the roller, so as to reduce the false alarm caused by vibration during the flaw detection process. The greater the pressure of the pressing roller, the better the stability of the steel bar fixed on the roller, but it will cause wear of the roller and the pressing rod, and after a long time, the wear of the roller will cause scratches on the surface of the steel bar and cause irreversible damage to the test sample bar. On the contrary, the smaller the pressure, the worse the stability of the steel bar on the roller, which will lead to inaccurate length measurement and reduced test stability, seriously affecting the performance of the equipment. Summary of the invention

[0003] Purpose of the utility model: In order to overcome the shortcomings of the background technology, the utility model seeks protection for a pressure monitoring and adjustment device for a pressing roller.

[0004] Technical solution: The pressure monitoring and adjusting device for the pressing roller disclosed in the utility model comprises a pressing roller arranged above the roller table, the pressing action of the pressing roller is controlled by a cylinder, a pressure sensor is arranged on the pressing roller, and the pressing roller is also connected to a pressing roller height control device;

[0005] It also includes a controller, which is connected to the pressure sensor and the pressure roller height control device. According to the pressure sensor data, the pressure roller height control device is controlled to adjust the pressure roller height to achieve pressure regulation.

[0006] Furthermore, an equipment rack is arranged above the roller, and a grating sensor is arranged at the bottom of the equipment rack extending to both sides of the roller, and the grating sensor is connected to a controller to transmit sensing information.

[0007] Furthermore, an equipment rack is arranged above the roller table, the cylinder is arranged on the equipment rack and connected via an air valve, and the air valve is connected to a controller.

[0008] Furthermore, the cylinder driving end is connected to the bracket, and the pressure sensor is arranged at the driving end. The bracket is connected to a pressing roller through a pressing roller height control device, and the cylinder drives the bracket to drive the pressing roller to achieve downward pressure.

[0009] Furthermore, the press-down roller height control device includes a position sensor and a height control motor, and adjusts the position of the press-down roller by sensing position information.

[0010] Beneficial effect: Compared with the prior art, the utility model has the following advantages: the pressure of the pressing roller can be monitored in real time, and the pressure of the pressing roller can be controlled by controlling the pressing process of the pressing roller, so that the pressing pressure can be within a controllable range according to the experience gained in production, which can reduce the wear of the roller caused by excessive pressure, and can also reduce the test stability caused by too low pressure, and eliminate inaccurate length measurement caused by too low pressure. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the structure of the utility model. DETAILED DESCRIPTION

[0012] like Figure 1 The pressure monitoring and adjusting device for the pressing roller shown comprises a pressing roller 1 arranged above the roller table, wherein the pressing action of the pressing roller 1 is controlled by a cylinder 2, a pressure sensor 3 is arranged on the pressing roller 1, and the pressing roller 1 is also connected to a pressing roller height control device 4;

[0013] It also includes a controller, which is connected to the pressure sensor 3 and the pressure roller height control device 4. According to the data of the pressure sensor 3, the pressure roller height control device 4 is controlled to adjust the height of the pressure roller 1 to achieve pressure regulation.

[0014] An equipment frame 5 is arranged above the roller, and a grating sensor 6 is arranged on both sides of the roller at the bottom of the equipment frame 5. The grating sensor 6 is connected to the controller to transmit sensing information. When the presence of a steel bar on the roller is sensed, the pressing roller is pressed down.

[0015] The cylinder 2 is arranged on the equipment frame 5 and is connected via an air valve 8. The air valve 8 is connected to a controller. The controller controls the cylinder 2 to drive the pressing roller 1 to move downward.

[0016] The driving end of the cylinder 2 is connected to the bracket 7, and the pressure sensor 3 is arranged at the driving end. The bracket 7 is connected to the pressing roller 1 through the pressing roller height control device 4. The cylinder 2 drives the bracket 7 to drive the pressing roller 1 to achieve downward pressure. The pressure sensor 3 transmits the pressure data to the controller, and the pressure data is displayed on the display screen for the operator to monitor.

[0017] The press roller height control device 4 includes a position sensor and a height control motor, and adjusts the position of the press roller by sensing position information. The operator controls the height control motor to adjust the height of the press roller according to the data displayed on the display screen and the current height position information of the press roller, thereby adjusting the pressure of the press roller.

Claims

1. A device for monitoring and adjusting the pressure of a pressing roller, characterized in that: It comprises a pressing roller (1) arranged above the roller table, the pressing roller (1) is controlled to press downward by a cylinder (2), a pressure sensor (3) is provided on the pressing roller (1), and the pressing roller (1) is also connected to a pressing roller height control device (4); It also includes a controller, which is connected to the pressure sensor (3) and the pressure roller height control device (4), and controls the pressure roller height control device (4) to adjust the height of the pressure roller (1) according to the data of the pressure sensor (3), so as to achieve pressure adjustment.

2. The device for monitoring and adjusting the pressure of the pressing roller according to claim 1, characterized in that: An equipment frame (5) is arranged above the roller conveyor, and a grating sensor (6) is arranged at the bottom of the equipment frame (5) extending to both sides of the roller conveyor. The grating sensor (6) is connected to a controller to transmit sensing information.

3. The device for monitoring and adjusting the pressure of the pressing roller according to claim 1, characterized in that: An equipment frame (5) is arranged above the roller table, and the cylinder (2) is arranged on the equipment frame (5) and connected via an air valve (8), and the air valve (8) is connected to a controller.

4. The device for monitoring and adjusting the pressure of the pressing roller according to claim 1, characterized in that: The driving end of the cylinder (2) is connected to the bracket (7), and the pressure sensor (3) is arranged at the driving end. The bracket (7) is connected to a pressing roller (1) via a pressing roller height control device (4). The cylinder (2) drives the bracket (7) to drive the pressing roller (1) to achieve downward pressure.

5. The device for monitoring and adjusting the pressure of the pressing roller according to claim 4 is characterized in that: The press-down roller height control device (4) comprises a position sensor and a height control motor, and adjusts the position of the press-down roller by sensing position information.