Quantitative corn feeding mechanism for popcorn vending machine

By designing a quantitative corn mechanism in a popcorn vending machine, using sensor and motor control, combined with the leveling effect of elastic flakes, the problem of easy jamming of corn is solved, and quantitative cutting and accurate quantity are achieved, improving the reliability and efficiency of automatic production.

CN222883112UActive Publication Date: 2025-05-16FRED (FOSHAN) INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202421818601.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-16
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

In existing popcorn vending machines, the method of taking corn can easily lead to jamming and malfunctioning, affecting the normal operation of the machine.

Method used

A quantitative lower corn mechanism including a base, motor, quantitative wheel housing, quantitative wheel cover plate and elastic sheet is designed. Through sensor detection and motor control, it ensures that the material of the discharge is consistent every time the rotation is rotated, and the elastic sheet is used to smooth the corn in the corn metering tank to avoid jamming.

Benefits of technology

The quantitative discharge of corn is achieved, the accuracy of the measuring material is improved, mechanical failures are avoided, the robot maintenance costs are saved, and the unattended automatic production is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quantitative corn feeding mechanism for a popcorn vending machine, which comprises a base and a motor mounted on the base, and is characterized in that a quantitative wheel shell is mounted on the base, a quantitative wheel cover plate is mounted on the quantitative wheel shell, a corn bin is arranged above the quantitative wheel cover plate, a first discharge hole is formed in the lower part of the corn bin, and a second discharge hole is formed in the lower part of the corn bin. A first feeding port is formed in the upper portion of the quantitative wheel shell, a second feeding port is formed in the upper portion of the quantitative wheel cover plate, a first discharging port is formed over the second feeding port, the quantitative wheel shell and the quantitative wheel cover plate are each provided with a cylindrical cavity, a quantitative wheel disc is installed in the cylindrical cavity of the quantitative wheel shell, and a discharging guide port is formed in the lower portion of the quantitative wheel shell.
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Description

Technical Field

[0001] The utility model relates to the technical field of popcorn, in particular to a quantitative corn dispensing mechanism for a popcorn vending machine. Background Art

[0002] Popcorn is a kind of puffed food made by putting corn, oil and sugar into a popcorn machine. The sweetness and crispness of popcorn have won everyone's praise, especially in cinemas, supermarkets and food courts, and they are very popular with customers. The introduction of self-service popcorn machines allows consumers to quickly taste popcorn in different environments. In the information age, improving the automation level of machines and reducing manpower expenditures have also become new demands. In existing popcorn vending machines, the way to take corn is mostly to set a rotating feeding wheel under the corn barrel discharge port. The feeding wheel interface rotates to the corn barrel discharge port. After the feeding wheel is full of corn, it will turn to another discharge port. Since the feeding wheel, corn and corn barrel discharge port are all rigid materials, it is easy to get stuck, causing machine failure. Utility Model Content

[0003] The utility model discloses a quantitative corn dispensing mechanism for a popcorn automatic vending machine, which is used to solve the deficiencies of the prior art.

[0004] To solve the above problems, the technical solution of the utility model is:

[0005] A quantitative corn dispensing mechanism for a popcorn vending machine comprises a base and a motor mounted on the base, wherein a quantitative wheel housing is mounted on the base, a quantitative wheel cover is mounted on the quantitative wheel housing, a corn bin is arranged above the quantitative wheel cover, a discharge port 1 is arranged at the lower part of the corn bin, a feed port 1 is arranged at the upper part, a feed port 2 is arranged at the upper part of the quantitative wheel cover, and the discharge port 1 is arranged directly above the feed port 2, the quantitative wheel housing and the quantitative wheel cover are both provided with a cylindrical cavity, a quantitative wheel disc is mounted in the cylindrical cavity of the quantitative wheel housing, and a dispensing guide is arranged below the quantitative wheel housing.

[0006] The metering wheel is a cylindrical structure with three evenly distributed corn metering slots in it. The corn metering slots are fan-shaped cavities with an upper opening, and the bottom surface of the fan-shaped cavity is an inclined surface. Feed port three is arranged on the bottom surface of the corn metering slots, and the feed port three is located at the bottom of the inclined surface.

[0007] A rotating shaft hole is provided in the middle of the quantitative wheel, a rotating shaft is installed on the rotating shaft hole, pulleys are installed on the lower part of the rotating shaft and the motor, the motor drives the rotating shaft to rotate through the pulley, and the rotating shaft 1 drives the quantitative wheel to rotate together, a plurality of elastic sheets are evenly distributed in the cylindrical cavity of the quantitative wheel cover plate, a bearing mounting hole is provided at the center of the quantitative wheel cover plate, a bearing is installed in the bearing mounting hole, and the upper end of the rotating shaft is installed on this bearing.

[0008] The number of the elastic sheets is at least four.

[0009] The elastic sheet divides the cylindrical cavity of the metering wheel cover plate into a plurality of sector-shaped buffer grooves, and the second feed port is located in one of the buffer grooves.

[0010] The depth of the buffer groove is not less than 10 mm.

[0011] The distances from the feed inlet 3 and the feed guide inlet to the rotating shaft are the same.

[0012] The beneficial effects of the utility model are as follows: the quantitative feeding device used in the popcorn equipment of the utility model detects through the sensor, and the motor controls the quantitative wheel to rotate and measure the corn, thereby ensuring that the material fed each time is consistent, improving the accuracy of the measurement, and utilizing the elastic sheet to level the corn in the corn quantitative trough so that the quantitative wheel can rotate smoothly to complete the corn measurement, and can also avoid mechanical failures caused by corn being stuck when the quantitative feeding device is taking materials, saving the robot's manpower maintenance cost, and achieving true unattended and automatic production. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model;

[0014] Figure 2 It is a structural schematic diagram of the utility model;

[0015] Figure 3 It is a schematic diagram of the explosion of the structure of the utility model;

[0016] Figure 4 This is a schematic diagram of the structure of the metering wheel cover plate of the utility model;

[0017] Figure 5 This is a schematic diagram of the quantitative wheel structure of the utility model;

[0018] Figure 6 This is a schematic diagram of the structure of the quantitative wheel housing of the utility model;

[0019] In the figure: 1-corn silo, 2-sensor 1, 3-base, 31-feeding port 1, 4-discharging port 1, 5-metering wheel cover, 51-feeding port 2, 52-elastic sheet, 53-buffer tank, 6-metering wheel disc, 61-corn metering tank, 62-feeding port 3, 63-bottom surface, 64-rotating shaft hole, 8-metering wheel housing, 9-feeding guide port, 10-rotating shaft, 11-bearing, 12-sensor 2, 13-motor, 14-pulley. DETAILED DESCRIPTION

[0020] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings.

[0021] See attached Figure 1-6 The utility model includes a base 3 and a motor 13 installed on the base 3, a quantitative wheel housing 8 is installed on the base 3, a quantitative wheel cover plate 5 is installed on the quantitative wheel housing 8, a corn bin 1 is arranged above the quantitative wheel cover plate 5, a discharge port 1 4 is arranged at the lower part of the corn bin 1, a feed port 1 31 is arranged at the upper part, a feed port 2 51 is arranged at the upper part of the quantitative wheel cover plate 5, and the discharge port 1 4 is arranged just above the feed port 2 51, the quantitative wheel housing 8 and the quantitative wheel cover plate 5 are both provided with a cylindrical cavity, a quantitative wheel disc 6 is installed in the cylindrical cavity of the quantitative wheel housing 8, and a feed guide 9 is arranged below the quantitative wheel housing 8,

[0022] The metering wheel 6 is a cylindrical structure, and has three evenly distributed corn metering grooves 61 in the cylindrical structure. The corn metering groove 61 is a fan-shaped cavity with an upper opening, and the bottom surface 63 of the fan-shaped cavity is an inclined surface. A feed port three 62 is provided on the bottom surface 63 of the corn metering groove 61, and the feed port three 62 is located at the bottom of the inclined surface.

[0023] A rotating shaft hole 64 is provided in the middle of the quantitative wheel 6, and a rotating shaft 10 is installed on the rotating shaft hole 64. Pulleys 14 are installed on the lower part of the rotating shaft 10 and the motor 13. The motor 13 drives the rotating shaft 10 to rotate through the pulley, and the rotating shaft 10 drives the quantitative wheel 6 to rotate together. A plurality of elastic sheets 52 are evenly distributed in the cylindrical cavity of the quantitative wheel cover plate 5. A bearing mounting hole is provided at the center of the quantitative wheel cover plate 5. A bearing 11 is installed in the bearing mounting hole, and the upper end of the rotating shaft is mounted on this bearing 11.

[0024] The number of the elastic sheets 52 is at least four.

[0025] The elastic sheet 52 divides the cylindrical cavity of the metering wheel cover plate 5 into a plurality of sector-shaped buffer grooves 53 , and the second feed port 51 is located in one of the buffer grooves 53 .

[0026] The depth of the buffer groove 53 is not less than 10 mm.

[0027] The distances between the feed port 3 62 and the feed guide port 9 and the rotating shaft 10 are the same.

[0028] In practical application, the working principle and process are as follows: a quantitative feeding device for popcorn equipment, a corn bin 1 is filled with corn kernels, when making popcorn, the corn kernels in the corn bin 1 fall through the discharge port 4 into the corn quantitative slot 61 provided on the quantitative turntable, and a sensor 12 is provided at the lower part of the quantitative wheel housing 8 for sensing the position of the corn quantitative slot 61.

[0029] After the corn quantitative trough 61 is filled with corn, the motor 13 drives the pulley 14 to make the rotating shaft 10 drive the corn quantitative trough 61 to rotate until the sensor 2 12 stops, completing one feeding. During the rotation process, the opening of the corn quantitative trough 61 is supported by the bottom surface of the quantitative wheel 6 shell, and the corn will not leave the corn quantitative trough 61. At the same time, the quantitative wheel cover 5 is provided with an elastic sheet 52, which will level the corn in the corn quantitative trough 61 so that the quantitative wheel 6 can rotate smoothly, which can not only avoid the corn and the discharge port of the corn bin 1 from getting stuck, but also ensure that the amount of corn falling each time is the amount of corn in the corn quantitative trough 61, thereby achieving quantitative feeding. The corn bin 1 is provided with a first sensor 2 for detecting the amount of material in the corn bin 1, and reminding to add material in time, so that the quantitative wheel 6 will not idle. Through volume measurement, the measurement is accurate, will not affect the customer's visual experience, and the amount of popcorn in each bucket is consistent, while also ensuring the structural stability of the machine each time taking corn.

[0030] A rotating shaft hole 64 is provided in the middle of the quantitative wheel 6, and a rotating shaft 10 is installed on the rotating shaft hole 64. Pulleys 14 are installed on the lower part of the rotating shaft 10 and the motor 13. The motor 13 drives the rotating shaft 10 to rotate through the pulley, and the rotating shaft 10 drives the quantitative wheel 6 to rotate together. A plurality of elastic sheets 52 are evenly distributed in the cylindrical cavity of the quantitative wheel cover plate 5. A bearing mounting hole is provided at the center of the quantitative wheel cover plate 5. A bearing 11 is installed in the bearing mounting hole, and the upper end of the rotating shaft is mounted on this bearing 11.

[0031] The elastic sheet 52 divides the cylindrical cavity of the metering wheel cover plate 5 into a plurality of fan-shaped buffer grooves 53, and the second feed port 51 is located in one of the buffer grooves 53, and the depth of the buffer groove 53 is not less than 10 mm. Therefore, the elastic sheet 52 can scrape off the excess corn in the corn metering groove 61 and store it in the buffer groove 53. Because of the action of the elastic sheet 52 and the buffer groove 53, the corn kernels will not be stuck between the metering wheel cover plate 5 and the metering wheel disc 6.

[0032] The above-mentioned specific implementation modes are preferred embodiments of the present invention and cannot be used to limit the present invention. Any other changes or other equivalent replacement methods that do not deviate from the technical solution of the present invention are included in the protection scope of the present invention.

Claims

1. A quantitative corn dispensing mechanism for a popcorn vending machine, comprising a base and a motor mounted on the base, characterized in that: A metering wheel housing is installed on the base, a metering wheel cover is installed on the metering wheel housing, a corn bin is arranged above the metering wheel cover, a discharge port 1 is arranged at the lower part of the corn bin, a feed port 1 is arranged at the upper part, a feed port 2 is arranged at the upper part of the metering wheel cover, and the discharge port 1 is arranged directly above the feed port 2, the metering wheel housing and the metering wheel cover are both provided with a cylindrical cavity, a metering wheel disc is installed in the cylindrical cavity of the metering wheel housing, and a discharge guide port is arranged below the metering wheel housing.

2. The quantitative corn dispensing mechanism for a popcorn vending machine according to claim 1, characterized in that: The metering wheel is a cylindrical structure with three evenly distributed corn metering slots in it. The corn metering slots are fan-shaped cavities with an upper opening, and the bottom surface of the fan-shaped cavity is an inclined surface. A feed port three is arranged on the bottom surface of the corn metering slots, and the feed port three is located at the bottom of the inclined surface.

3. The quantitative corn dispensing mechanism for a popcorn vending machine according to claim 1, characterized in that: A rotating shaft hole is provided in the middle of the quantitative wheel, a rotating shaft is installed on the rotating shaft hole, pulleys are installed on the lower part of the rotating shaft and the motor, the motor drives the rotating shaft to rotate through the pulley, and the rotating shaft drives the quantitative wheel to rotate together, a plurality of elastic sheets are evenly distributed in the cylindrical cavity of the quantitative wheel cover plate, a bearing mounting hole is provided at the center of the quantitative wheel cover plate, a bearing is installed in the bearing mounting hole, and the upper end of the rotating shaft is installed on this bearing.

4. The quantitative corn dispensing mechanism for a popcorn vending machine according to claim 3, characterized in that: The number of the elastic sheets is at least four.

5. The quantitative corn dispensing mechanism for a popcorn vending machine according to claim 3, characterized in that: The elastic sheet divides the cylindrical cavity of the metering wheel cover plate into a plurality of sector-shaped buffer grooves, and the second feed port is located in one of the buffer grooves.

6. The quantitative corn dispensing mechanism for a popcorn vending machine according to claim 5, characterized in that: The depth of the buffer groove is not less than 10 mm.

7. The quantitative corn dispensing mechanism for a popcorn vending machine according to claim 2, characterized in that: The distances from the feed inlet 3 and the feed guide inlet to the rotating shaft are the same.