Wire harness assembling plate

Abstract

The utility model provides a wire harness assembly plate, relates to the wire harness assembly field, the wire harness assembly plate comprises a plate body, a lead wire support and a wire distribution jig, the lead wire support and the wire distribution jig are respectively fixed on the plate body, the lead wire support is used for winding a wire harness, and the wire distribution jig is used for fixing a wire harness joint so as to fix the tail end of the wire harness; according to the technical scheme provided by the utility model, the lead bracket and the wiring jig are fixed on the plate body, so that an integrated working platform is provided for wiring harness assembly, and the presetting, guiding and fixing processes of the wiring harness are more orderly. The process number on each wiring jig indicates the specific steps or sequence of wiring harness assembly, and workers can visually operate according to the sequence of the numbers, so that the assembly errors are reduced, and the working efficiency and the assembly accuracy are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of wire harness assembly, in particular to a wire harness assembly plate. Background Art

[0002] At present, the assembly process of automobile wiring harnesses is assembly line production, including multiple processes, in which the operation and assembly of each individual process is relatively simple. However, in the high-intensity assembly line production process, operators may miss processes or confuse the order of assembly processes. Since missing processes or confusing the order of assembly processes will cause the entire wiring harness to be scrapped, it is relatively troublesome to overhaul it again. The entire tied wiring harness needs to be opened again and reprocessed on the wiring board, resulting in rework of multiple processes. It is often longer than the cycle of reprocessing a wiring harness, resulting in a large waste of manpower and time costs. Utility Model Content

[0003] The utility model aims to provide a wire harness assembly plate, aiming to shorten the processing time of the wire harness assembly process.

[0004] In order to achieve the above-mentioned purpose of the utility model, the utility model proposes a wire harness assembly plate for pre-arranging wire harnesses, characterized in that it includes a plate body, a lead bracket and a wiring fixture, the lead bracket and the wiring fixture are respectively fixed on the plate body, the lead bracket is used for winding the wire harness, and the wiring fixture is used to fix the wire harness connector to fix the end of the wire harness.

[0005] In one embodiment, a limiting member is provided on the wiring fixture to limit the connector of the connecting lead.

[0006] In one embodiment, the wiring fixture is provided with a mounting groove for accommodating a connector for connecting leads.

[0007] In one embodiment, a convex rib is provided on the bottom surface of the mounting groove for limiting the connector of the connecting lead.

[0008] In one embodiment, a wire passing groove is provided on a side of the installation groove, and the wire passing groove is communicated with the outer side of the wiring fixture for accommodating a wire harness.

[0009] In one embodiment, a marking portion corresponding to the wiring fixture is provided on the plate.

[0010] In one embodiment, the lead support includes a blocking rod, and the blocking rod is used to guide the winding lead wire.

[0011] In one embodiment, a plurality of the blocking rods are provided to allow the wiring harness to be wound in multiple directions.

[0012] In one embodiment, the number of the blocking rods is set to two, and the bottom ends of the two blocking rods are connected to form a wire groove for accommodating the wire harness.

[0013] In one embodiment, the lead support further comprises a support rod, and the bottom ends of the two blocking rods are fixed to the top of the support rod.

[0014] The technical solution of the utility model provides an integrated working platform for wire harness assembly by fixing the lead bracket and the wiring fixture on the plate body, making the presetting, guiding and fixing process of the wire harness more orderly. The process number on each wiring fixture indicates the specific steps or sequence of wire harness assembly, and workers can intuitively operate according to the sequence of numbers, reducing assembly errors and improving work efficiency and assembly accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0016] Figure 1 A schematic structural diagram of an embodiment of a wiring harness assembly plate provided by the utility model;

[0017] Figure 2 for Figure 1 Schematic diagram of the structure of the wiring fixture.

[0018] Description of Figure Numbers:

[0019] 100. Wire harness assembly board; 1. Board body; 2. Wiring fixture; 21. Limiting piece; 22. Raised rib; 3. Lead bracket.

[0020] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0023] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0024] At present, the assembly process of automotive wiring harnesses is assembly line production, including multiple processes, in which the operation and assembly of each individual process is relatively simple. However, in the high-intensity assembly line production process, operators may miss processes or confuse the order of assembly processes. Since missing processes or confusing the order of assembly processes will cause the entire wiring harness to be scrapped, it is relatively troublesome to overhaul it again. The entire tied wiring harness needs to be opened again and reprocessed on the wiring board, resulting in rework of multiple processes. It is often longer than the cycle of reprocessing a wiring harness, resulting in a large waste of manpower and time costs.

[0025] In view of this, if Figure 1 to Figure 2 As shown, the utility model proposes a wire harness assembly plate 100 for pre-arranging wire harnesses, characterized in that it includes a plate body 1, a lead bracket 3 and a wiring fixture 2, the lead bracket 3 and the wiring fixture 2 are respectively fixed on the plate body 1, the lead bracket 3 is used for winding the wire harness, and the wiring fixture 2 is used to fix the wire harness connector to fix the end of the wire harness.

[0026] The technical solution of the utility model provides an integrated working platform for wire harness assembly by fixing the lead bracket 3 and the wiring fixture 2 on the plate body 1, making the presetting, guiding and fixing process of the wire harness more orderly. The process number on each wiring fixture 2 indicates the specific steps or sequence of wire harness assembly, and workers can intuitively operate in the order of numbers, reducing assembly errors and improving work efficiency and assembly accuracy.

[0027] In one embodiment, a limiting member 21 is provided on the wiring fixture 2 to limit the connector of the connecting lead.

[0028] The technical solution of the utility model, through the restraining effect of the limit piece 21, prevents the connector from shifting or falling off when subjected to external force, thereby enhancing the stability of the connection, reducing problems such as loose connection or poor contact, and improving the electrical performance and reliability of the entire circuit; the operator only needs to simply insert the connector according to the guidance of the limit piece 21 to complete the assembly, without the need for complicated alignment operations, greatly simplifying the assembly process, reducing the difficulty of operation, and improving processing efficiency.

[0029] like Figure 2 As shown, in one embodiment of the present utility model, a limiting member 21 is provided on the wiring fixture 2 for limiting the connector of the connecting lead.

[0030] In one embodiment, the wiring fixture 2 is provided with a mounting groove for accommodating a connector for connecting leads.

[0031] The technical solution of the utility model can tightly wrap the connector of the wiring harness by providing the installation groove, prevent the wiring harness from shifting or falling off during operation, ensure the stability and reliability of the wiring harness connection, and reduce the risk of electrical connection failure caused by loose wiring harness; by centrally storing the ends of the wiring harness in the installation groove, effective utilization of the working area space is achieved, especially in a narrow or densely wired environment, this design helps to reduce the clutter of the wiring harness and make the entire wiring system more neat and orderly.

[0032] In one embodiment, a rib 22 is provided on the bottom surface of the mounting groove to limit the connector of the connecting lead.

[0033] The technical solution of the utility model increases the friction of the connector in the installation groove by providing the convex rib 22, which abuts against the bottom of the connector. Even when subjected to external force or vibration, the connector can be effectively prevented from shifting or loosening, thereby enhancing the stability and reliability of the connection.

[0034] In one embodiment, a wire passing groove is provided on the side of the installation groove, and the wire passing groove is communicated with the outer side of the wiring fixture 2 for accommodating the wire harness.

[0035] The technical solution of the utility model provides a dedicated channel for the wiring harness by setting the wire trough, so that the wiring harness can be routed through the wire trough in an orderly and centralized manner during the installation or layout process, avoiding the wiring harness being scattered inside or outside the equipment in a disorderly manner, greatly improving the standardization and neatness of wire harness management; routing the wire harness through the wire trough can reduce the physical damage (such as friction, extrusion, etc.) that the wire harness may suffer due to direct exposure to the outside, as well as the influence of environmental factors (such as dust, moisture), thereby extending the service life of the wire harness and ensuring electrical safety and system stability.

[0036] In one embodiment, a marking portion corresponding to the wiring fixture 2 is provided on the plate body 1 .

[0037] The technical solution of the utility model provides the identification part so that the operator can quickly identify the correct position of the wiring jig 2, significantly shortening the positioning time of the wiring jig 2, thereby improving the efficiency and productivity of the assembly line; when the wiring harness assembly process needs to be adjusted or optimized, the wiring jig 2 marked with the process number facilitates the rapid identification and adjustment of the corresponding assembly link, simplifies the difficulty of implementing process changes, and reduces the cost of maintenance and upgrades.

[0038] Specifically, in one embodiment of the utility model, the wiring jig 2 includes a sensor jig, 9 of which are provided, and each of the sensor jigs is respectively marked with a process number of "CT1" to "CT9"; the wiring jig 2 also includes a driver jig, 9 of which are provided, and each of the driver jigs is respectively marked with a process number of "F1" to "F9"; the wiring jig 2 also includes a vehicle interface jig, on which the process number "A" is marked; the sensor jig also includes an air quality sensor jig, on which the process number "P" is marked; the sensor jig also includes a PM 2.5 sensor jig, on which the process number "Q" is marked.

[0039] In one embodiment, the lead support 3 includes a blocking rod, and the blocking rod is used to guide the winding lead wire.

[0040] The technical solution of the utility model can arrange the baffle rod so that the lead wire can be arranged around the baffle rod to change the direction of the lead wire, which is convenient for adjusting the shape of the lead wire, ensuring that the lead wire can travel along a predetermined path during the winding process, avoiding chaotic entanglement of the lead wire in a complex structure, and improving the accuracy and consistency of the lead wire arrangement; in addition, the operator can complete the winding of the lead wire more quickly, which significantly improves the production efficiency, especially in a large-scale production environment, this advantage is more obvious.

[0041] In one embodiment, a plurality of the blocking rods are provided to allow the wiring harness to be wound in multiple directions.

[0042] The technical solution of the utility model provides a plurality of the baffles, which can allow the wiring harness to be wound in different directions, and is convenient for installation and maintenance of the leads. Operators can complete the installation and adjustment of the wiring harness more quickly and accurately, reducing rework caused by improper wiring harness arrangement and significantly improving production efficiency.

[0043] In one embodiment, the number of the blocking rods is set to two, and the bottom ends of the two blocking rods are connected to form a wire groove for accommodating the wire harness.

[0044] The technical solution of the utility model can gather a plurality of different lead wires into one lead wire by setting the number of the baffle bars to two, so as to facilitate the subsequent bundling and transfer of the lead wires.

[0045] In one embodiment, the lead support 3 further includes a support rod, and the bottom ends of the two blocking rods are fixed to the top of the support rod.

[0046] The technical solution of the utility model is to support the lead wire in a direction away from the plate body 1 by arranging the support rod, and the lead wire can be lifted from the plate body 1 to facilitate manual operation, placement and bundling of the lead wire.

[0047] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A wiring harness assembly plate for pre-arranging wiring harnesses, characterized in that: It includes a plate body, a lead bracket and a wiring fixture, wherein the lead bracket and the wiring fixture are respectively fixed on the plate body, the lead bracket is used for winding the wiring harness, and the wiring fixture is used for fixing the wiring harness connector to fix the end of the wiring harness.

2. The wiring harness assembly plate according to claim 1, characterized in that: The wiring fixture is provided with a limiter for limiting the connector of the connecting lead.

3. The wiring harness assembly plate according to claim 1, characterized in that: The wiring fixture is provided with a mounting groove for accommodating a connector for connecting leads.

4. The wiring harness assembly plate according to claim 3, characterized in that: The bottom surface of the mounting groove is provided with convex ribs for limiting the connector of the connecting lead.

5. The wiring harness assembly plate according to claim 3, characterized in that: A wire passing groove is provided on the side of the installation groove, and the wire passing groove is communicated with the outer side of the wiring fixture for accommodating the wire harness.

6. The wiring harness assembly plate according to claim 1, wherein: The plate body is provided with a marking portion corresponding to the wiring fixture.

7. The wiring harness assembly plate according to claim 1, characterized in that: The lead support comprises a blocking rod, and the blocking rod is used for guiding the winding lead.

8. The wiring harness assembly plate according to claim 7, characterized in that: A plurality of blocking rods are provided to allow the wiring harness to be wound in multiple directions.

9. The wiring harness assembly plate according to claim 7, wherein: The number of the blocking rods is set to two, and the bottom ends of the two blocking rods are connected to form a wire groove for accommodating the wire harness.

10. The wiring harness assembly plate according to claim 9, characterized in that: The lead support also includes a support rod, and the bottom ends of the two blocking rods are fixed to the top of the support rod.

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