Encapsulated inductor box structure of household storage PCS (Personal Computer System)

Abstract

The utility model discloses a potting inductance box structure of a household storage PCS. The potting inductance box structure comprises a box, a frame and a cover plate. A containing space is formed in the box and used for containing an inductor. The lower surface of the box is connected with the top of the frame; one side of the box is connected with the cover plate, and the other side is connected with the radiator; the frame is located between the cover plate and the radiator, and a closed space is formed in the frame and used for containing an electronic device. According to the utility model, no complex assembly structure is needed, and the overall assembly structure is reduced, so that the volume of the household storage PCS can be reduced, and the overall occupied space is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of electronic power, in particular to a potting inductance box structure of a household storage PCS. Background Art

[0002] The existing potted inductor box usually uses epoxy resin or silicone to pot the inductor in the box, and assembles the required components with the potted inductor through the clamping components (such as limit grooves, clamping blocks, springs and clamping slots, etc.). The potted inductor box after installation is not only large in overall size and inconvenient for practical use, but also the assembly method is relatively cumbersome. Therefore, it is urgent to propose a potted inductor box structure for household storage PCS to solve the above problems. Utility Model Content

[0003] The utility model aims to provide a potted inductor box structure for a household storage PCS, which does not require a complex assembly structure and reduces the overall assembly structure, thereby being able to reduce the volume of the household storage PCS and reduce the overall occupied space.

[0004] In order to solve the above technical problems, the utility model provides a potted inductor box structure for household storage PCS, comprising a box, a frame and a cover plate;

[0005] The box has a placement space inside for placing the inductor;

[0006] The lower surface of the box is connected to the top of the frame; one side of the box is connected to the cover plate, and the other side is used to connect to the radiator;

[0007] The frame is located between the cover plate and the heat sink, and forms a closed space inside the frame for placing electronic devices.

[0008] Furthermore, a side of the box in contact with the heat sink is coated with a thermally conductive material.

[0009] Furthermore, the thermally conductive material includes at least one of thermally conductive silicone grease, thermally conductive gasket, thermally conductive adhesive, thermally conductive ceramic, thermally conductive metal, thermally conductive graphite, thermally conductive tape, thermally conductive paste and thermally conductive plastic.

[0010] Furthermore, the side walls of the box are provided with heat dissipation fins.

[0011] Furthermore, the box is connected to the radiator via a connector.

[0012] Furthermore, the connecting member includes a plurality of screws; the radiator and the box are both provided with a plurality of matching screw holes; the box and the radiator are installed by threaded connection between the screws and the screw holes.

[0013] Furthermore, the cover plate and the radiator are respectively connected to two sides of the box in the length direction; the width dimension of the cover plate is greater than or equal to the length dimension of the box.

[0014] Furthermore, the cover plate is detachably mounted on the frame.

[0015] Furthermore, the lower surface of the box has an opening, and when the inductor is placed in the placement space through the opening, the placement space is filled with silica gel for dissipating the heat of the inductor.

[0016] Furthermore, the lower surface of the box, the cover plate, and the portion where the radiator contacts the frame are all provided with waterproof material.

[0017] Through the above technical solution, the utility model has the following beneficial effects:

[0018] Through the arrangement of a box, a frame and a cover plate; the box has a placement space inside for placing the inductor; the lower surface of the box is connected to the top of the frame; one side of the box is connected to the cover plate, and the other side is used to connect to the radiator; the frame is located between the cover plate and the radiator, and a closed space is formed inside the frame for placing electronic devices. The device does not require a complex assembly structure, reduces the overall assembly structure, and can reduce the volume of the household storage PCS and reduce the overall occupied space. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 An exploded view of a potted inductor box structure of a household storage PCS in one embodiment of the utility model;

[0020] Figure 2 It is a schematic diagram of the overall structure of the potted inductor box structure of the household storage PCS in one embodiment of the utility model.

[0021] In the figure, 1. box; 2. inductor; 3. heat sink; 4. frame; 5. cover. DETAILED DESCRIPTION

[0022] The following will describe a potted inductor box structure of a household storage PCS of the utility model in conjunction with a schematic diagram, wherein a preferred embodiment of the utility model is shown. It should be understood that those skilled in the art can modify the utility model described herein and still achieve the beneficial effects of the utility model. Therefore, the following description should be understood as being widely known to those skilled in the art and not as a limitation to the utility model.

[0023] The serial numbers assigned to the components herein, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned in this application, unless otherwise specified, include direct and indirect connections (couplings). In the description of the present utility model, it should be understood that the orientation or position relationship indicated by the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.

[0024] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0025] The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become more apparent from the following description and claims. It should be noted that the accompanying drawings are in very simplified form and in non-precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.

[0026] like Figure 1-2 As shown, the embodiment of the utility model provides a convenient and practical potted inductor box structure for household storage PCS, including a box 1, a frame 4 and a cover plate 5.

[0027] Specifically, the box 1 has a placement space inside for placing the inductor 2; the lower surface of the box 1 is connected to the top of the frame 4; one side of the box 1 is connected to the cover 5, and the other side is used to connect to the radiator 3; the frame 4 is located between the cover 5 and the radiator 3, and a closed space is formed inside the frame 4 for placing electronic devices.

[0028] In this embodiment, the side of the box 1 that contacts the heat sink 3 is coated with a thermally conductive material.

[0029] By setting the thermal conductive material, the heat generated inside the box 1 can be effectively transferred to the radiator 3, and then dissipated to the surrounding environment through the radiator 3, thereby improving the heat dissipation efficiency of the entire system and extending the service life of the device. In addition, the coating of thermal conductive material can fill the small gaps and unevenness between the box 1 and the radiator 3, reduce the thermal resistance of the contact surface, and enable heat to be transferred more smoothly. Without thermal conductive material, the contact between the box 1 and the radiator 3 may form a thermal bridge, causing a local temperature increase, affecting the performance and life of the device; the coating of thermal conductive material helps to evenly distribute heat and avoid the generation of thermal bridges. In addition, if the device does not dissipate heat well, it may cause the radiator 3 to increase its workload, thereby generating more noise and vibration. Therefore, effective heat dissipation can reduce the operating temperature and reduce the generation of noise and vibration.

[0030] Preferably, the thermally conductive material includes at least one of thermally conductive silicone grease, thermally conductive gasket, thermally conductive adhesive, thermally conductive ceramic, thermally conductive metal, thermally conductive graphite, thermally conductive tape, thermally conductive paste, and thermally conductive plastic. It is known to those skilled in the art that, while achieving the same effect, the thermally conductive material may also be other thermally conductive materials other than the thermally conductive silicone grease, thermally conductive gasket, thermally conductive adhesive, thermally conductive ceramic, thermally conductive metal, thermally conductive graphite, thermally conductive tape, thermally conductive paste, and thermally conductive plastic in this embodiment, and the thermally conductive material may be selected according to actual needs in this embodiment.

[0031] In this embodiment, the side walls of the box 1 are provided with heat dissipation fins.

[0032] By providing the heat dissipation fins, the surface area of ​​the side wall of the box 1 can be significantly increased, thereby providing more heat dissipation area, so that heat can be transferred to the surrounding environment more quickly. In addition, by providing the heat dissipation fins, the heat dissipation capacity can be improved without taking up additional space, and the performance degradation of the device due to overheating can be reduced, thereby improving the performance and user satisfaction of the product, and can also reduce the risk of device failure, extend the service life of the product, and enhance the reliability of the product.

[0033] In a specific example, the heat dissipation fins may be configured to have a plurality of elongated sheet-like structures, which can promote air flow, increase the effect of convection heat dissipation, and thus improve heat exchange efficiency.

[0034] In a specific embodiment, the box 1 includes a front side, a top side, a bottom side, a rear side, a left side and a right side. The bottom side is connected to the top of the frame 4, and the bottom side has an opening, that is, it is open. The front side, the top side and the left and right sides are all provided with the heat dissipation fins. The cover plate 5 is connected to the front side. Among them, the rear side can be a smooth plane, the thermal conductive material is coated on the smooth plane, and it is close to the radiator 3.

[0035] By setting a smooth plane, it is possible to ensure good contact between the thermally conductive material and the heat sink 3, reduce air gaps on the contact surface, and thus improve heat conduction efficiency. The combination of a smooth plane and a thermally conductive material can provide a stable interface and reduce thermal connection failures caused by vibration or temperature changes. By coating a thermally conductive material on a smooth plane, the heat transfer path can be more accurately controlled, optimizing the thermal management of the entire system.

[0036] In one embodiment, the box 1 is connected to the radiator 3 via a connector.

[0037] In a specific example, the connecting member includes a plurality of screws. Specifically, the radiator 3 and the box 1 are each provided with a plurality of matching screw holes; the box 1 and the radiator 3 are installed by threading the screws with the screw holes. Not only does it simplify the installation process, it does not require complicated tools or special skills; the screw connection allows the connection between the radiator 3 and the box 1 to be easily disassembled, making it easy to maintain and replace. In addition, through the screw connection, good thermal conductivity between the radiator 3 and the box 1 can be maintained, because the screws can directly pass through the thermally conductive material to achieve effective heat transfer. The screw connection allows the distance between the radiator 3 and the box 1 to be adjusted to accommodate thermally conductive materials of different thicknesses or radiators 3 of different models.

[0038] In this embodiment, the cover plate 5 and the heat sink 3 are respectively connected to the two sides of the box 1 in the length direction; the width of the cover plate 5 is greater than or equal to the length of the box 1. The wide cover plate 5 helps to distribute heat over a larger area, thereby achieving more uniform heat dissipation, reducing local hot spots, and improving the overall performance and reliability of the electronic device. In addition, the design of the wide cover plate 5 can provide a larger heat dissipation area without increasing too much volume, thereby optimizing space utilization.

[0039] Preferably, the cover plate 5 is detachably mounted on the frame 4. The detachable cover plate 5 makes it easier to maintain and inspect the internal electronic components without disassembling the entire component, thus saving time and labor. When it is necessary to access the internal electronic components for repair or replacement, the detachable cover plate 5 can ensure the safety of the operation and reduce the risk of accidental injury.

[0040] In a specific example, the lower surface of the box 1 has an opening. When the inductor 2 is placed in the placement space through the opening, the placement space is filled with silica gel to dissipate heat for the inductor 2 .

[0041] Since silicone has good thermal conductivity, potting silicone can effectively absorb and conduct the heat generated by the inductor 2, thereby improving the heat dissipation efficiency; it can also provide isolation between the inductor 2 and the external environment, protecting the inductor 2 from dust, moisture and mechanical damage. By potting silicone in the placement space of the box 1, the space can be used more effectively and a compact design can be achieved. In addition, the inductor 2 is directly placed in the silicone through the opening, which simplifies the assembly process and improves production efficiency.

[0042] Preferably, the lower surface of the box 1, the cover plate 5, and the portion where the radiator 3 contacts the frame 4 are all provided with waterproof materials, which can prevent rainwater from entering, effectively prevent moisture from penetrating into the box 1 and the frame 4, and protect the internal inductor 2 and electronic devices from water damage. By providing the waterproof material, the weather resistance and chemical resistance of the box 1, the cover plate 5, and the connection portion of the radiator 3 and the frame 4 can be improved, and the service life of the product can be extended. By preventing moisture from intruding, failures caused by moisture can be reduced, and the reliability and stability of the product can be improved. Among them, the inductor 2 is connected from the lower surface of the box 1 and enters the frame 4 to be connected to the electronic device.

[0043] In a specific example, the waterproof material includes at least one of a waterproof membrane, a waterproof mortar, a waterproof adhesive, a waterproof breathable membrane, a waterproof metal plate, a waterproof fiber, and a waterproof coiled material. Those skilled in the art may know that, under the same effect, the waterproof material may also be other waterproof materials other than the waterproof membrane, waterproof mortar, waterproof adhesive, waterproof breathable membrane, waterproof metal plate, waterproof fiber, and waterproof coiled material in this embodiment, and the waterproof material may be selected according to actual needs in this embodiment.

[0044] In addition, the box 1, the inductor 2, the frame 4, the cover 5, the heat sink 3 and the overall size after assembly in this embodiment can be set according to actual needs.

[0045] In this embodiment, the inductor 2 is first placed in the box 1 through the opening on the lower surface of the box 1 and is potted inside the box 1 by silicone. Then, the lower surface of the box 1 is fixedly or detachably connected to the top of the frame 4, and the required electronic components are placed inside the frame 4. Then, the heat sink 3 is connected to the back side of the box 1, and the cover plate 5 is connected to the front side of the box 1, so that the space inside the frame 4 is a closed space.

[0046] In summary, the potted inductor box structure of a household storage PCS proposed by the utility model has the following advantages:

[0047] Through the arrangement of a box, a frame and a cover plate; the box has a placement space inside for placing the inductor; the lower surface of the box is connected to the top of the frame; one side of the box is connected to the cover plate, and the other side is used to connect to the radiator; the frame is located between the cover plate and the radiator, and a closed space is formed inside the frame for placing electronic devices. The device does not require a complex assembly structure, reduces the overall assembly structure, and can reduce the volume of the household storage PCS and reduce the overall occupied space.

[0048] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A potted inductor box structure for household storage PCS, characterized in that: Includes box, frame and cover; The box has a placement space inside for placing the inductor; The lower surface of the box is connected to the top of the frame; one side of the box is connected to the cover plate, and the other side is used to connect to the radiator; The frame is located between the cover plate and the heat sink, and forms a closed space inside the frame for placing electronic devices.

2. The potted inductor box structure of household storage PCS as claimed in claim 1, characterized in that: The side of the box in contact with the heat sink is coated with a thermally conductive material.

3. The potted inductor box structure of household storage PCS as claimed in claim 1, characterized in that: The side walls of the box are provided with heat dissipation fins.

4. The potted inductor box structure for household storage PCS as claimed in claim 1, characterized in that: The box is connected to the radiator via a connecting piece.

5. The potted inductor box structure for household storage PCS as claimed in claim 4, characterized in that: The connecting member comprises a plurality of screws; the radiator and the box are both provided with a plurality of matching screw holes; the box and the radiator are installed by threaded connection between the screws and the screw holes.

6. The potted inductor box structure for household storage PCS as claimed in claim 1, characterized in that: The cover plate and the radiator are respectively connected to two sides of the box in the length direction; the width dimension of the cover plate is greater than or equal to the length dimension of the box.

7. The potted inductor box structure for household storage PCS as claimed in claim 1, characterized in that: The cover plate is detachably mounted on the frame.

8. The potted inductor box structure for household storage PCS as claimed in claim 1, characterized in that: The lower surface of the box has an opening. When the inductor is placed in the placement space through the opening, silica gel is filled in the placement space to dissipate heat for the inductor.

9. The potted inductor box structure for household storage PCS as claimed in claim 1, characterized in that: The lower surface of the box, the cover plate and the part where the radiator contacts the frame are all provided with waterproof materials.

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